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By Junho Lee, Leopoldo Bello, Mohammad Khan

Multiline ring anchor (MRA) was developed as a cost-effective solution for securing floating offshore wind turbines (FOWTs) to the seabed. Since FOWTs are placed in arrays compared to conventional oilgas platforms, the availability of multiple mooring lines attached to a single anchor can make FOWTs economically competitive. Additionally, the MRA can provide a small and light-weight anchor with high resistance to mooring line loads due to its deep embedment depth. The combined benefits of fewer and smaller anchors allow substantial reductions in anchor material, transport, and installation costs. Such cost reductions are critical to reducing foundation costs for the wind turbine, which can comprise well over 25% of the capital costs for offshore wind power development. Since it substantially reduces the required number of anchor footprints, the multiline anchor concept also permits significant reductions in seabed site characterization costs. This study evaluates how potential advantages of the MRA can reduce the capital costs and provide a reliable cost analysis of the foundation component for offshore wind farms.

By Kento Miyamoto, Kazuki Imamura, Takayuki Tanaka

"Global economic development has drastically increased energy consumption in various fields, and CO2 emissions, which are a prime cause of global warming, have continued to increase. Therefore, measures for reduction of the load on the environment have been taken in various areas. Energy improvements of various types of work vessels used for offshore construction might be expected to greatly reduce consumption of fossil fuel, because many of these vessels are larger than land construction machinery and consume large amounts of fuel, which will lead to effective use of resources and alleviation of the load on the environment. However, such efforts are unusual because renewal or newbuilding of work vessels is rare. We developed a work-vessel hybrid energy system based on fuel-saving technology and use of natural energy to promote reduction of CO2 emissions for a large deep mixing barge in 2010. We developed an Automated Generator Start-Stop System, which automatically controls the number of active generators according to power demand during ground-improving work of the deep mixing barge in 2012, thus further improving the work-vessel hybrid energy system. These systems are introduced here.INTRODUCTIONIn recent years, CO2 emission, which is one of the factors of the Global Warming has been increasing. According to the report by National Institute for the Environmental Studies in Japan (2014), CO2 emission in Japan has amounted to 1,276 million tons. The industrial sector in the total emission becomes 500 million tons that is equivalent to 39%. Meanwhile, the offshore Deep Mixing Method requires work vessels mounted with a large power plant (Fig. 1). In sea ground boring, very large load acts on the deep mixing machine, and the large power is required, which results in the increase in CO2 emission. To achieve eco-friendly marine construction, the work-vessel hybrid energy system was developed. Table 1 shows specifications of the deep mixing barge with the work-vessel hybrid energy system."

Jan 1, 2015

By Huw Williams

"Power companies are always looking to increase the carrying capacity of existing transmission lines, and the preferred method is to string heavier capacity conductor lines. However this results in higher wind loading and the potential for towers overturning, if the existing foundations do not have the tensile capacity. On older lines, there is often a lack of information on construction type and dimensions and in practice the as-built foundation can differ considerably from design drawings, due to unforeseen ground conditions along the line route, and no record of the resulting change in design being made.Following successful trials in New Zealand, integrity testing with Frequency Response and impedance profiling techniques is now being used in the region to check concrete foundation properties in-situ and are enabling power companies to get the most out of their assets. INTRODUCTIONIn most regions of the globe, the US included, there is generally a requirement to upgrade transmission line capacities, to cope with increasing power consumption. Problems with under capacity only come to light for the public when blackouts occur, even in developed countries.A large number of transmission line towers are designed with a certain capacity redundancy and will be able to carry greater loads than originally designed for. Power companies are therefore looking for ways to assess their assets and to minimize the costs of upgrade work.Re-assessment of tower foundation capacities using design drawings may not be valid , as constructed foundations may differ considerably from design drawings, to accommodate local difficulties and in some instanced, particularly with earlier lines, there is no information whatsoever. This complicates efforts to determine the capacity of foundations considerably."

Jan 1, 2005

By Dan A. Brown

The foundations at the Huey P. Long Bridge in New Orleans presented special challenges for construction due to the requirements for very deep drilled shafts in the Mississippi River beneath the existing bridge structure. Drilled shafts were constructed to depths of approximately 200ft in alluvial soils using a rotator system with full-length segmental casing, and base grouted to improve axial resistance. This paper describes the design and construction of the work platform to provide access to the restricted-access site beneath the existing bridge, the approach used to construct the drilled shafts, and the results of a load test program to verify the axial resistance.

Jan 1, 2010

By Sebastian Lobo-Guerrero

Welcome to DFI45! our first on-line annual meeting. We cannot deny the severe impacts that the COVID19 pandemic is having in our industry and our lives. We extend our support to all of our members that have been impacted in many different ways. But through the middle of this difficult and challenging times, our beloved annual conference emerges, trying to re-unite our industry and remind us why we love what we do so much. DFI45 was not originally planned to be delivered virtually, but as our world changed, we adapted. Adversity became an opportunity to re-invent our annual conference. Thanks to the vision of our Organizing Committee, we saw the amazing new possibilities and DFI45 is today a reality. Our theme for this year is People + Purpose + Passion. This theme was decided before the COVID 19 pandemic started, but today it is more relevant than ever before. We are a group of very diverse people at DFI. Our organization includes Contractors, Consultants, Suppliers, and Academics just to name a few sub-groups. But we all have a common purpose and try to find common ground. We are all extremely passionate about what we do, and this excitement is really what makes this organization what it is today. This conference celebrates this passion as you can see in our three main Keynote Sessions. On a local scale, we want to go back and remember the contribution of our industry to our beloved National Monuments in Washington D.C. On a national scale, we want to explore and recap the development of Government Guidelines and Specifications that became the world standards. And finally, we want to close the conference with a session celebrating the family legacy and share amazing stories of families with multiple generations working in our industry. Besides our Keynote Lectures, the conference is full of exciting content such as several case histories, experimental research in deep foundations, applications of new technologies, business aspects and risk management considerations for deep foundations, just to list a few. We also have our now traditional events such as the Hal Hunt Lecture, Awards Reception, DFI Educational Trust 5K Fundraiser, etc. For the first time, all this content will be delivered using different virtual formats, including on-demand presentations, plenary sessions, interactive chat rooms, etc. We are excited about these possibilities. To conclude, we need to recognize the people that against all odds made this conference a reality. First our sponsors, they adapted to the most abrupt change never thought before, and they always stayed there with us, providing unconditional support. Without them no conference is possible. Next, our Organizing Committee that re-invented the concept of an annual conference and found new and exciting ways to make this happen! Our Technical Program Committee led by our Technical Program Chairs, Jennifer Nicks and Gregg Piazza, showed us that nothing is impossible. And last, but not least, the amazing DFI staff that make dreams reality. It has been an honor to serve as the Conference Chair for DFI45. It is an experience that will stay with me for the rest of my career. Conference Chair: Sebastian Lobo Guerrero, Ph.D., P.E. American Geotechnical and Environmental Services (A.G.E.S.)

Oct 27, 2020

By Jon E. Bischoff

Construction of a secondary clarifier on the banks of Rainy River, Northern Minnesota, required the driving of H-piles 14HP102 to a sloping, very strong bedrock through thick deposits of soft and medium stiff soils. Pile toe protection, APF Hardbite HP 77750, was specified to prevent damage to the pile toe and to enable the pile toe to bite into the bedrock surface. The toe protection worked well for bedrock sloping less than 2H:1V. However, where the bedrock was steeper, the piles experienced damage and failed to reach bearing. In most cases, the also the replacement pile failed. Pile Driving Analyzer measurements showed that on encountering the bedrock, the pile toe reflection, which at first was sound, deteriorated indicating pile toe damage. Extraction for visual inspection showed that the failed piles were bent and had deformed pile shoes. In areas of steeply sloping bedrock and for replacement piles, an alternative shoe, the Scanpile Herkules rock shoe, was employed. This pile shoe proved to be able to secure the pile toe into the rock and to eliminate the problem. The costs of the Herkules rock shoe considering price, shipping, and attaching, were about equal with the Hardbite shoe.

Jan 1, 1993

By Ignatius P. O. Lam

This paper presents information on design analyses of large diameter piles using conventional p-y curves as recommended by the American Petroleum Institute (API RP2A, 1993). API RP2A adopted the soft clay criterion developed by Matlock (Matlock, 1970) based on 12.75-inch piles. API RP2A also adopted the API sand criteria originally introduced by Reese, Cox, and Koop (Reese et. al., 1974) based on 24-inch piles. Since Matlock and Reese published their original papers, there have been several publications recommending changes to their p-y criteria, especially regarding the need to adjust the Matlock p-y curves for pile diameter effects. The following sections attempt to clarify the issue of diameter effects on p-y curves.

Jan 1, 2013

By Andrew Pontecorvo, Steven Lowe, David Sposito

Buildings with large height-to-width ratios require foundations with significant uplift resistance. This paper presents a case study of the permanent rock tiedowns installed for One Manhattan West, a sixty-seven-story office building in midtown Manhattan. Site access and schedule dictated the size of the equipment for installing the tiedowns would be limited to drilling a 16 inch (406 mm) diameter hole. A three bar configuration of 3 inch (76 mm) diameter high strength threaded bars was chosen to develop an allowable capacity of 923 tons (4060 kN) per tiedown. Although the quality of the rock at the site was generally high, a challenging geologic condition emerged during the installation of one of the tiedowns requiring a creative installation procedure. Although the three bar configuration performed relatively well there are challenges with loading and testing this bar arrangement. Unlike single bar tiedowns that are typically tested with a high success rate, testing of a multiple bar system can result in some unsatisfactory results. This may be attributed to the installation challenges, difficulty loading each bar uniformly and/or the method of monitoring the test. Understanding the complexities is necessary to improve the testing results and achieve similar reliabilities of single bar systems.

By Bernhard Bruggaier

Outside the oil and gas industry there is an increasing demand to install big piles for the foundation of ports, bridges, and wind-energy plants. This article introduces the design and techniques in using large MENCK pile driving hammers to install big foundation piles. Piles with a length up to 120 m, an outside diameter of 1.0 m to 3.15 m and weighing between 25t and 400t are being driven for these types of foundations. The required energy lies between 200 and 1700 kNm. Pile driving hammers that bring this amount of energy weigh from 38 to 300t and have a length between 10 and 20 m. Handling these big pile driving hammers requires a crawler crane on land or cranes on floating pontoons or jack-ups when working in water. Possible are either vertical or inclined piles, using a leader for inclinations up to 1:1.7 or up to 1:3 in a free riding version. Project descriptions demonstrate the versatility and practical use of the equipment under diverse operating conditions.

Jan 1, 2002

By Sherif Elfass, Gary Norris

Bi-directional load testing of drilled shafts has been widely adopted as a means to evaluate their load carrying capacity. However, in order to reach failure, most of these tests are carried out on sacrificial shafts using expensive sacrificial elements such as hydraulic jacks. A proposed low-cost bi-directional testing technique is discussed. It mechanically loads the end bearing soil below a drilled shaft, against its side shear resistance. The technique was originally established as an alternative to post-grouting to reliably account for the forfeited end bearing resistance. However, since it loads the shaft in a manner similar to conventional bi-directional tests, it can be used to not only load test sacrificial shafts, but production shafts as well. Furthermore, unlike conventional bi-directional load tests, the load is applied through surface jacks. These jacks, along with other load test components, are movable and can be reused to load test all the shafts of the project thus presenting an economic benefit. The concept of this technique has received favorable feedback from a few consulted departments of transportation, and while promising, has not been field tested to date. A U.S. patent was issued for the tip loading module and the loading technique described.

Sep 8, 2021

By P. Middendorp, Gerald E. H. Verbeek

"INTRODUCTIONStatic Load Testing (SLT) is generally considered the pile testing method that provides the de-facto answers regarding pile capacity and load-deflection behavior. However, as this testing method is time consuming and costly, alternative pile testing methods are applied, such as High-Strain Dynamic Testing (HSDT), commonly referred to as Dynamic Load Testing (DLT), and Rapid Load Testing (RLT), which includes Statnamic Testing (STN) and the Fundex Pile Load Tester (PLT). Extensive descriptions of these pile testing methods as well as comparisons of the results from these two methods have been widely published, but little is written on the choice between HSDT and RLT. This article will address this issue for concrete piles by discussing five different aspects that should be considered when making a choice between HSDT and RLT for either cast-in-situ piles or precast driven piles. TIMINGThe timing of the pile load test is independent of the testing method. For cast-in-situ piles load testing is performed some time after the pile has been installed (to allow the pile to obtain the compressive strength required to withstand the test load), while for precast driven piles load testing is performed after a so-called set-up period following pile installation (to allow the soil to recover from driving induced disturbances and, at least in most cases,regain strength).In other words, the timing of the test does not affect the choice of the testing method.ACCURACY OF THE APPLIED LOADWhen a pile is tested by RLT the applied load is measured by a calibrated load cell placed on the pile head, just as it would be during SLT. This means that the error in the applied load value is less than 0.1% of the maximum range of the load cell.However, when a pile is tested by HSDT the load is calculated from the measured strains, which means that the outcome is dependent on the pile material properties. In this case the applied load (F) on the pile head is calculated by multiplying the measured strain (?) with either the calculated or estimated elastic modulus of concrete (E) and the pile cross section (A).The elastic modulus is generally back calculated from the (average) stress wave velocity (c), which in turn is derived from the reflection time (T) it takes for a stress wave to travel over the pile length (L) from the pile head to the pile toe and back to the pile head."

Jan 1, 2006

By I. K. Ozaydin

Analysis of piles groups loaded with large bending moments and both vertical and batter piles can be best performed by matrix analysis. In this paper, a case history about a tall marine control tower is presented. The soil conditions at the site and the results of the computer analysis of the piled foundation are summarized. It is shown that the pile loads are indeed less than the allowable load for a single pile. Pile head loads and moments are used in the analysis of the raft foundation.

Jan 1, 2010

By Glen M. Bellew, James F. Mehnert

"The Kansas City District-United States Army Corps of Engineers has completed the design modification of a pile supported floodwall located along the Missouri River in Kansas City, Kansas. This deep foundation supported floodwall protects over 2 billion dollars in infrastructure, is approximately 17 ft (5.2 m) tall and is 1,446 ft (440.7 m) long. Design modifications included the addition of a row of drilled shafts and the addition of relief wells. Typically, deep foundation design is controlled by total stress analysis and undrained soil strength. Neither controlled design at this site, where effective stress and drained strength controlled. During high river stages, artesian pressures develop, leading to a reduction in both effective stress and pile capacity. Deep foundation analysis software available to the designer does not allow these effective stress conditions to be directly entered, so a unique way was developed to account for them. A load test was performed to verify the design. During load testing, the supporting ground was unsaturated and had effective stress conditions different from those that controlled the design. A load test evaluation process involving unsaturated soil mechanics was developed and performed. This paper will share both the effective stress design process used and the load test interpretation process performed.INTRODUCTIONThe Fairfax-BPU Floodwall is part of the Fairfax-Jersey Creek Flood Protection Unit in Kansas City, Kansas. The floodwall was built in the 1940s and currently provides Missouri River flood protection for over 2 billion dollars of infrastructure in the Fairfax Industrial Area. The floodwall averages 17 ft (5.2 m) in height, is 1,446 ft (440.7 m) in length and is divided into 35 separate monoliths. The originally constructed foundation support for each of these monoliths typically consisted of three rows of seven tapered steel monotube piles, each roughly 20 ft (6.1 m) in length. All monontube piles are tipped in sand, well above bedrock."

Jan 1, 2016

By M. Meckkey El Sharnouby

In this paper, the results of full-scale field testing of reinforced helical pulldown micropiles (RG-HSP) installed in clayey till soils and resting on sandy soils are presented. Piles were tested under monotonic and two way cyclic lateral loadings. Effect of different loading setups on the results is demonstrated. The factors affecting the piles' performance are discussed. It was found that under monotonic loading the piles were able to sustain displacement up to 50% of the grout shaft diameter. Under low cyclic loading levels, the piles did not suffer degradation in the performance. Also, the degradation rate during cyclic loading increased with the increase of the load level. The experimental results show that the reinforced helical pulldown micropile is a reliable foundation option for lateral monotonic and cyclic loading applications.

Jan 1, 2011

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The subsurface soil profile consists of up to 50 ft of a soft organic silty clay layer that is very vulnerable to scour, underlain by a deep deposit of hard sandy clay. Foundation construction in the Potomac River required the use of cofferdams to allow structural concrete work to be performed in the dry. This paper will the present the types of cofferdams used to construct the foundations for the WWB replacement project. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over a navigation channel in relatively deep water. Foundation construction included the installation of 48" to 72" open end steel pipe piles and cast-in-place concrete pile caps. To achieve the desired bridge appearance, pile caps were required to extend below the water surface and below the existing river bottom in shallow water locations. Conventional steel sheet pile cofferdams with tremie concrete seal were used to construct fixed span, shallow water piers. Selection of deep water bascule span foundation cofferdams was governed by several factors including contraction scour, environmental considerations and cost. Potomac River cofferdams, i.e., relatively shallow depth cofferdams that are supported by the foundation piling were selected. This cofferdam system provided a shallow profile which minimized contraction scour and the amount of filling in the river. Design issues include load selection and cofferdam stability in very soft alluvial soils. Construction issues include erection sequence, tremie concrete mix design and placement procedures.

Jan 1, 2005

By DFI DFI

An Online Conference

By Saba Mohan

This study presents results based on the Pile Installation Demonstration Project (PIDP) that was conducted as a part of the East Span San Francisco-Oakland Bay Bridge Seismic Safety Project. For the three full-scale pile installations, two different high-energy hydraulic hammers were selected for the installation. However, these hammers may not have sufficient energy to drive these large diameter piles at their ultimate capacity following long-term set-up. Nevertheless, these hammers were selected because, soil plug behavior, the generation of excess pore pressures and remolding of soil during driving were expected to reduce the shaft and end bearing resistance, and therefore reduce the energy required to drive these piles to design penetration. Data collected during continuous installation driving and after a series of re-strikes at different set-up times ranging from 1 to 33 days were used as input data for CAPWAP. These results were used to estimate the soil resistance along the pile length and at the toe of the pile, and the soil pile set-up behavior. Validity of the procedures used to predict the soil resistance to driving and predicted blow counts were verified with the field observed blow counts and the energy that was delivered to the pile. Based on combined CAPWAP analyses, the soil pile set-up with time was estimated and compared with results of other methods currently available in the literature for predicting the soil pile set-up rate.

Jan 1, 2002

By Takeo Asanuma, Sachihiko Tokunaga, Hirofumi Taguchi, Yasuhiro Ootsuka, Yosuke Tanaka

The Cement Deep Mixing Method (CDM Method) is a ground improving method that has been used for mainly offshore sites to strengthen the soft ground below the sea bottom by injecting and adequately mixing cement slurry with soft soil into the ground to form a ground-improving column. In recent years, the CDM Method has increasingly been adopted for ground- improving work as part of liquefaction countermeasures and earthquake-resistant reinforcement in the shallow waters of river mouths and inland waters. In consequence of that, a pontoon-mounted CDM Method (CDM- FLOAT Method) has been developed for shallow waters, which is equipped with a land-type mixing machine combined with system management equipment and a tide level-based control function. This CDM-FLOAT Method can be deployed at work sites where the conventional offshore-use CDM barge cannot be employed. This report describes the CDM-FLOAT Method and the scope of applications together with construction work procedures, and a representative case of use of the CDM-FLOAT Method is introduced as an example of earthquake-resistant reinforcement of the existing embankment of a canal.

Jan 1, 2015

By Armin W. Stuedlein, Seth C. Reddy

In this study, factors affecting the reliability of augered cast-in-place (ACIP) piles under axial compression at the serviceability limit state are addressed using a simple probabilistic hyperbolic model and a database of load tests on ACIP piles in cohesion less soils. The aleatory and model uncertainty in a selected load-displacement model is statistically characterized, and is used to simulate representative random samples from the bivariate random vector of model parameters. A first-order reliability method (FORM) was used to determine the effect of sample size on the stability and uncertainty of the reliability index. Sample sizes greater than about 40 provided relatively consistent estimates of the reliability index; however, its uncertainty continued to decrease with increasing sample sizes. Additionally, the effect of slenderness ratio on the reliability of the serviceability limit state design was characterized and found to exhibit a significant effect on the probability of exceeding a specified displacement.

Jan 1, 2013

By Kyle L. Murrell

Along the southeast United States coast, clayey silt and silty clay marine formations may cause pile installation and integrity problems. More specifically, excess pore pressures which develop in these soils during driving can cause high displacement piles to rebound or ?bounce?. Bounce is defined as a large (¾-in. to more than 1-in.) downward pile displacement during the hammer blow with little to no net displacement at the end of the blow. Pile bounce can generate damaging tension stresses and result in inefficient pile installation. A case history is presented where pile bounce was observed during the installation of 20-in. square ?high displacement? prestressed concrete piles which support a new ferry terminal in coastal North Carolina. High-strain dynamic pile testing was performed during test pile installation to evaluate driving stresses, pile capacities, and hammer performance. During and after installation of numerous production piles, circumferential cracking was observed on some of the piles. Additional high-strain dynamic pile testing was performed on two piles installed with a hammer having a heavier ram than the initial hammer. The new driving system generated lower tension stresses and installed the 20-in. piles more efficiently. Low-strain integrity testing was performed on the piles to qualitatively assess the cracks and locate any unidentified cracks. The low-strain testing was performed on piles installed at least a week prior to testing and on piles installed immediately prior to testing. When low-strain testing was performed immediately after pile installation before dissipation of excess pore pressures, pile integrity could be evaluated to depths of at least 12 pile diameters deeper than when performed weeks after installation.

Jan 1, 2008