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By Michael W. Oakland

This paper summarizes the analysis and design of a pile foundation system for two 400 ft. diameter, 500 ft. high cooling tower using a detailed finite element analysis package. The cooling towers are at the Brayton Point Power Plant in Somerset, Massachusetts. The design-build project will convert the power plant to a closed loop cooling system to reduce return of heated water to the bay. Each cooling tower is supported on a 5 ft. thick by 16 ft. wide ring beam with 44 columns oriented in a radial pattern. The allowable lateral movement on the thin wall shell was limited to only 0.5 inches. Lateral and tension resistance were the primary concerns for the large, but lightweight structure and the critical issue was the lateral response of piles and pile groups within the system. By constructing a detailed model of the foundation system including modeling each pile as an independent element, the contribution of each element was separately assessed and the system tuned to take best advantage of the load distribution afforded by the ring beam as well as the soil structure interaction created by tangential as well as radial resistance of the pile groups. The detailed model also incorporated the lateral resistance of interior piles supporting an equipment slab within the ring beam. Simpler models analyzed the pile groups independent of the complete structure and generally only relied on radial stiffness and generally resulted in large groups of piles needed at each pier. Through a series of trial configurations, the number of piles used was optimized. Confirmatory lateral, vertical and tension load tests were conducted and final fine tuning of the model completed.

Jan 1, 2010

By Ronald E. Walkington

The U.S. Department of Energy (DOE) is building the world's newest accelerator-based, pulsed-neutron system, called Spallation Neutron Source (SNS). The facility, located in Oak Ridge, Tennessee, is a partnership of six DOE national laboratories - Argonne, Brookhaven, Jefferson, Lawrence Berkeley, Los Alamos, and Oak Ridge. Oak Ridge has the responsibility for managing the partnership and ultimately operating SNS. SNS will provide opportunities for up to 2,000 researchers each year from universities, national laboratories and industry from around the world for basic and applied research and technology development in the fields of materials science, magnetic materials, polymers and complex fluids, chemistry and biology. When completed, this state-of-the-art research facility will provide neutron beams that are 12 times more intense than any other such source in the world. Most of the world's neutron sources were built decades ago. Therefore, it is easy to understand how SNS will provide new research opportunities unavailable elsewhere, and at the same time restore United States leadership in neutron sciences. Neutron scattering research provides valuable information about materials that cannot be obtained through microscopy, X-rays, spectroscopes, or other techniques. The information gained from neutron scattering research leads to improved materials that are used in high-temperature superconductors, powerful lightweight magnets, aluminum bridge decks, jet aircraft, compact and computer discs, magnetic recording tapes, shatter-proof windshields, and many other applications. SNS is like a flashing strobe light providing high-speed illumination of an object and will record the structure of physical and biological materials from plastics to proteins. Because neutrons have no charge, they can penetrate more deeply into materials than do X-rays, light, or electrons and thus reveal bulk structure and properties of materials. SNS will help to understand and "engineer" better materials and the manufacture of better products at the atomic level. Our high-technology society demands new materials that are stronger, lighter, and cheaper yet perform well under severe conditions. SNS, which is designed with the future in mind, will be the leading neutron research facility for many years to come.

Jan 1, 2001

By Paul J. Lewis

Replacement of the Monroe Street Viaduct in southwest Baltimore City, Maryland included transforming 240 feet of the south approach from a pile-supported multi-span bridge to a mechanically stabilized earth (MSE) embankment supported by vibro-concrete columns (VCCs) and a load transfer platform. The project area was underlain with highly compressible soils which would have resulted in up to 18 inches of settlement under the proposed embankment load. Adjacent structures and critical underground utilities would have been impacteded or damaged by this settlement. Various load transfer alternatives were evaluated to mitigate the anticipated settlement by supporting the embankment on a deeper, more competent stratum. The alternatives considered included compaction grout columns, stone columns, deep soil mixing, and VCCs. Deep soil mixing was eventually selected for design, however, as part of a value engineering proposal, the general contractor Joseph B. Fay Company, with assistance from Hayward Baker and the Collin Group, prepared and submitted an alternative consisting of VCCs. This paper presents the details of the value load transfer platform and VCC design. Loading tests were utilized to confirm the VCC capacity and field changes were implemented based on the test results.

Jan 1, 2007

By Sam Messina

[Project: Job Number: Date: Superintendent: Person Making Inspection: Note: The following checklist shall be used on a regular basis as an overall assessment of the jobsite. The checklist is not all-inclusive. All applicable Federal, State, and local regulations, standards, and ordinances pertinent to the jobsite conditions must be evaluated on a continuous basis. Column A - Adequate Column I ? Inadequate]

Jan 1, 1998

By Charles M. Wilk

"Mass stabilization (MS) is a ground improvement technique that can prepare areas of low bearing strength soil for subsequent infrastructure development. The technique involves mixing binding agents such as portland cement, fly ash, slag, or lime into the subject soil while the soil remains in-place (insitu). The binders “cement” the soil grains together to form a cement modified soil or a soil cement. The MS-treated area now has improved bearing capacity to support infrastructure or to prevent movement of the material such as landslides.The same insitu soil mixing technique can be used to address contaminated areas. Binders or reagents are mixed into soil. The treatment protects human health and the environment by immobilizing hazardous constituents within the treated material. When used for the purpose of environmental remediation the technology is called Insitu Solidification/Stabilization (ISS).Both Mass Stabilization and ISS treatments require laboratory studies to develop a mix design of soil and binder(s) that produce the desired physical and/or chemical properties. The mix design is then transferred into the field. Successful MS and ISS treatments rely on reproduction at full-scale of the mix design and the thorough mixing attained at laboratory scale. Fifty to 70% of the cost of a MS or ISS project is in the cost of the binding agent that is to be mixed into the subject soil. Under-dosing, overdosing, non-thorough mixing, and mixing in the wrong areas all create cost over-runs.This paper will discuss recent innovations in mass stabilization systems that improve the cost effectiveness of the treatment technology. Specialized equipment can impart greater mixing shear thus improving the thoroughness of mixing. Dry powder pressure feeders can conserve the “drying capacity” of binder resulting in higher strengths at lower binder dosages. Global Positioning System (GPS)-based systems can guide the mixing operator for complete mixing coverage. An integrated tracking and feeding system can record that proper dosing and mixing was accomplished and generate construction QA/QC reports for the client.INTRODUCTIONNew or expanding infrastructure projects may encounter areas of low bearing capacity soil or areas where marginal materials such as waste, dredged material, or sediment have been placed. Mass stabilization is a geotechnical method that can be used to improve the bearing capacity or stiffness of soil. Mass stabilization involves mixing binding agents into soil subject to treatment while the soil remains in-place or insitu.Mass stabilization technique can also address contaminated soil therefore, the same technique can be used to attain both civil and environmental engineering goals. In this environmental application the technology is known as insitu solidification/stabilization (ISS). ISS protects human health and the environment by immobilizing hazardous constituents within the treated material."

Jan 1, 2015

By Brett K. Mainer

In the summer and fall of 2007, Drill Tech Drilling and Shoring, Inc. designed and built three 24-foot inside diameter shafts in Northern California using soil mix panels for support. The soil mixing was performed using the Bauer Cutter Soil Mix (CSM) method, by which rectangular soil mix panels up to 71 feet deep were arranged in an overlapping manner to form a 24-foot inside diameter circle. The shafts were then excavated to depths up to 51 feet. One of the shafts was a test shaft and used only the soil mix panels for support. The other two shafts were located immediately adjacent to the Mokelumne River and were used as access pits for a microtunnel drive under the river. These two shafts had wide flange beams embedded in the panels and were supported with several levels of ring steel placed during excavation. This project was the first use of the Bauer CSM method in the United States. The CSM method has been used extensively in Europe and Asia, but never for this application and never with this high a loading criteria due to water head and microtunnel reaction forces. Soil conditions at the river crossing shafts consisted of sands, gravels, and cobbles over top of sandstone and conglomerate bedrock ranging in strength up to 5,000 psi. Groundwater was within several feet of the surface. The shafts were successfully completed between October 2007 and January 2008, and the microtunnel was successfully completed in February 2008. This paper provides discussion regarding selection of the shoring type, structural design, the soil mixing method, and the mix designs. Shaft construction, shaft performance, and the capabilities of the CSM equipment are presented.

Jan 1, 2008

By Edwin W. Hickey

This paper briefly discusses the geologic conditions in South Florida relative to the design, construction, and performance of deep foundations. The subsurface conditions in this area are unique in that the rock layers are highly porous and often very soft, and are sandwiched between layers of typically loose, uncemented quartz fine sands. Due to the high porosity of the Miami Limestone, 4-inch diameter rock coring is often required to obtain intact samples, and dewatering of excavations is sometimes difficult or impossible. The sand layers, typically tens of feet thick, are very loose to loose in relative density and have been the cause of unexpected large, deep foundation settlements. The engineering properties of the various geologic formations are discussed, along with typical deep foundation types used in the Miami area prior to and after 1980.

Jan 1, 2003

By Jim Bruce

This paper presents details of a slope stabilization scheme built in late 2003 at a 16m-high railway embankment in southern Ontario, Canada. The owner, faced with continuing maintenance and safety issues arising from numerous nuisance slides, and residential neighbors in close proximity to the slope, sought new proposals to replace a previous recommendation to cut down all trees and undertake a deep soil nailing scheme. A non-reticulated micropile array with surface cap beam was proposed and built on the south side of the embankment with no tree removal required. A detailed FLAC analysis was completed, using multiple iterations to arrive at the eventual, optimized micropile depth and spacing. Analysis predicted an 18% increase in the factor of safety. Short term inclinometer monitoring and performance evaluations in the months since construction so far corroborate the prediction.

Jan 1, 2004

By F. Keith Jacobson

To be involved in the construction of a deep dredged caisson for a major bridge pier is one of the most rewarding and professionally challenging experiences one can have in the bridge construction business. That experience was doubled in the construction of the two deep dredged caissons for the Highway 82 Bridge over the Mississippi River near Greenville, Mississippi. The challenges and the construction risks associated with constructing these two dredged caisson pier foundations highlight the construction engineering innovation associated with major bridge pier construction. The 1,378-foot Main Span of the Highway 82 Bridge makes it the longest cable stayed bridge span over the inland rivers of the United States. The main piers for this bridge are supported on two dredged caissons measuring 80-feet by 122-feet in plan, founding 200-feet and 170-feet below the river surface. The challenges of constructing these caisson structures, sinking them through 70-feet of water to the river bottom and then excavating and further sinking them to the founding grade without exceeding the design tolerances, were enormous. The construction engineering opportunities for innovation included major breakwater structures to create a friendly environment in 11 ft/sec currents, the first time use of Articulated Concrete Mattresses for river bottom scour control, unique air dome design to maximize the buoyancy of the caisson structure while floating, a caisson guide system to assure positive control and positioning of the caisson during the initial sinking phases, and a comprehensive sinking plan to assure maximum control and minimum risk. Many of the innovative solutions to the construction challenges on this bridge will be incorporated into future caisson construction projects on the lower Mississippi River.

Jan 1, 2013

By Douglas L. Scaggs

Over the past several years, pile foundations have grown to meet the demands of larger and heavier structures. As the foundations have grown, so has the need for larger and more robust piles to carry the increased loads. Seismic considerations have also required larger and tougher piles to withstand the added component of supporting structures during earthquakes. While H-piles, precast concrete piles, timber piles and small pipe piles have been the product of choice, many applications are now calling for much larger piling requiring larger equipment and presenting the contractor with new challenges. This paper is not intended to be a ?how to? guide as much as a discussion on the potential pitfalls a contractor should watch out for when considering a project where mega piles are required.

Jan 1, 2013

By Darrell L. Beddard

The test program information provided for some immediate changes on the upcoming contracts and in contract administration for the I-880 Replacement Project. Plan sheet modifications included changes to the pile data tables showing the actual demand load required for structural stability. The normal class of pile with a minimum load carrying capacity was removed. This provided for substantial pile length reduction at several locations since the structural loading was much less than the predetermined pile class ultimate capacity. New specifications were developed and standard specifications were modified to accommodate the newer foundations, installation procedures and pile acceptance criteria. Current Caltrans specifications require that the Contractor provide bearing capacity at the specified tip elevation. This requirement was removed and pile acceptance was determined by the Engineer. Acceptance criteria was established by the State and was based on. set-up trend over time. Static loading tests were reduced especially in areas where testing was performed on the indicator program. Testing procedures were modified and set-up periods were established before piles could be tested. For the contract near the San Francisco Oakland Bay Bridge (Unit E) the FHWA 1000 tons (8.9 MN) test beam configuration was completely changed. This provided added safety and allowed more tolerance in the pile placement for the testing operations. Indicator piles were added as companion piles to the static loading test piles. These piles were used for restrike events which included collecting dynamic data for calibrating the wave equation analysis with static load test results. Indicator piles also provided quick access for restrike events, where as, the static loading test pile needed modification to perform the restrike operation. Penetration rates were recorded for these operations. Wave equation Analysis Program (WEAP) was used in developing the acceptance criteria. The standard Engineering News Record (ENR) formula in the current Caltrans' Standard Specifications was removed for the contracts. Contractors were required to submit, prior to driving piles, a driveability study for their contract. These studies required discussion of their operations, method of installation, effects of soil set-up, set periods, hammer settings, bearing graphs, inputs to the WEAP program and complete a "Pile and Driving Equipment Data" form. Dynamic monitoring was detailed in the specifications on how the monitoring process was to occur. Set periods were established and restrike events were called out with the frequency of these events.

Jan 1, 1996

By Aly M. Mohammad

Croton Point Avenue Bridge carries Croton Avenue over Metro-North main tracks at Harmon Rail Yard in Westchester County, New York. The new bridge is 1100 foot long and 36 foot wide nine span structure with three spans continuous units. The spans are steel multi-stringers, composite with concrete deck. The piers are solid wall piers and the foundations are spread footings. During the design of the bridge foundations it was determined that the relatively loose to medium dense sand layer is susceptible to liquefaction under a design earthquake with a seismic coefficient of 0.15g. Several foundation options were considered for the new bridge including both shallow and deep foundations. It was determined that the most cost effective alternative is to use spread footing foundations supported on densified soils. Vibratory probes were utilized to densify the loose to medium dense sand layer and reduce the risk of liquefaction. Densification test sections were performed to determine the optimum spacing for the vibro probes. The test sections included performing piezocone tests before and after the densification to compare the increase in relative density of the sand. In addition, ground surface settlement due to the vibro probes was measured and correlated to the increase of soil relative density. The paper will present the results of the ground improvement method utilized and correlate the spacing of the vibro probes and the increase in relative density and the results of the piezocone tests performed before and after the densification. It was found that the vibro probes are not as effective as thought at shallow depth below the ground surface. It is believed that the results and finding presented in this paper will benefit both the design and construction industries by providing a relatively cost effective means to improve the soils

Jan 1, 2007

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006

By Peter de Kort

Tunnels in urban areas generally require deep excavations in soils under the groundwater table. In The Netherlands uplift loads are generally taken by piles installed into dense sand layers, which are hard to penetrate. To avoid nuisance and damage to the environment, piles often need to be installed using vibration free methods, which also have the advantage of low noise levels during installation. Drilling piles and obtaining a high uplift resistance is a contradiction in itself. Franki has adopted several installation methods based on the injection of grout during drilling and/or post grouting to overcome the difficulty of hard layers. This report presents two projects, situated in Rotterdam and Sneek, where vertical tension piles in floors, subject to high uplift loads, have been used. It also explores a project in Zeebrugge (Belgium), where tension piles are installed at an inclination of 1:1 to anchor a diaphragm wall for a quay construction. Test results presented in this report show, that vibration free and soil displacing piles can be installed in very dense sand layers and that a high uplift resistance can be achieved. It is also shown, that a variety of installation methods is available, even in limited space.

Jan 1, 2008

By Frank Borda

Two recent projects were completed in Ontario, Canada for major hospital additions that involved excavation support of heritage masonry structures. Conventional continuous caisson wall schemes were replaced, with significant cost savings, by tied back shotcrete systems. Using a combination of conventional design and FLAC analysis, excavation support was designed to permit excavation in competent to weak soils that limited horizontal movements of the existing structures to between 3 and 8 mm. The use of vertical wall elements (micropiles) integral to the shotcrete wall to support both the vertical wall loads and the face of the excavation was deemed to significantly reduce lateral and vertical wall movements. FLAC analysis was used successfully to predict wall movements and optimize design. The shotcrete method proved to be flexible and adaptable to design changes during the project. This permitted convenient accommodation of changes to the building geometry after excavation support had commenced. In addition the method accommodated staged demolition and excavation support of portions of the existing structure at low cost, conveniently and without delays.

Jan 1, 2004

By Ehab S. Shatnawi

It is common in practice to design laterally loaded rock-socketed drilled shafts using the p-y curve methods. However, the existing p-y curve criteria for rock were derived either semi-empirically or based on the assumption that the rock is an elastic isotropic continuum. The assumption of isotropy may be invalid for rocks with intrinsic anisotropy or for rocks with joints and bedding planes. Therefore, there is a need to develop a new p-y curve criterion to take into account the effects of rock anisotropy on the response of laterally loaded shafts. This paper presents a method for estimating the initial tangent Ki to the p-y curve for rock that can be characterized as transversely isotropic elastic continuum. Examples of transversely isotropic rock formation can be seen in most sedimentary rock where dominant bedding planes exist. The knowledge of the initial tangent to p-y curve is important, because it controls to a large extent the predicted deflection of laterally loaded drilled shaft in rock. The 3-D finite element parametric study results of a laterally loaded drilled shafts socketed in transversely isotropic continuum are employed to develop a series of design charts for estimating Ki as a function of transversely isotropic elastic constants.

Jan 1, 2007

By K. Fujita

In order to deal properly with the fundamental aspects of pile construction, the following problems and their solutions are introduced: For driven piles - stresses, damage, movements of surroundings, compaction of ground, deviation of pile direction and location, selection of pile hammers and penetrability of piles are important factors. For drilled piles -loosening of the ground, supports for boreholes, minimizing ground loosening and defects are critical items. Attention should be given to changing soil characteristics. Also, supervision by experienced engineers and good workmanship by skilled laborers are recommended to ensure the quality of the piles.

Jan 1, 2010

By K. K. S. Ho

In Hong Kong the design of excavated piles in weathered granite has conventionally been based on a rule-of-thumb which relates the allowable base bearing capacity to the SPT N value, with no allowance for skin friction. This rule-of-thumb has been shown to generally lead to conservative designs. To improve the overall understanding of load-transfer mechanism of excavated piles in weathered granite, instrumented pile load tests have been conducted. This paper summarises a selection of instrumented pile load test data in Hong Kong and the observations made of the results, which indicate that there was considerable scatter in the back-calculated skin friction values. However, the mobilized skin friction was shown to be significant which can lead to substantial savings in design.

Jan 1, 1996

By Wolfram Groh

New underground floors comprising the complete footprint area of the building structure, were constructed under an existing building in sand, located in the Verdun district of Beirut / Lebanon. The works for the rehabilitation and extension of the Verdun 528 building were carried out between December 1999 and August 2000. A restriction of differential vertical movement of existing load bearing walls and columns had to be respected throughout the construction phase of the new basements. Support measures for the building were taken based on a underpinning system with Bauer SVV preloaded micropiles. The specialty of this underpinning job was that the building loads at the time of preloading and excavation of new basements was substantially less than at final stage. The design of the preloading system was particularly challenging in view of the transition from temporary to final load transfer under variable load conditions. Load transfer was based on the Bauer SVV micropile head system applied in several technical variants. Monitoring of levels of structural elements performed throughout the construction works confirmed that the differential movements of adjacent load bearing columns and walls were maintained within the specified limits.

Jan 1, 2002

By Jiun-Yih Chen

Pile load tests are regularly used to verify pile capacities. Sometimes, they are used to optimize pile designs. This paper presents a case study based on a real project, in which the information obtained from load tests during construction was used to shorten the design pile lengths without a formal decision analysis. In this study, a simple probabilistic model was used to assess the probabilities of failure based on design information. The Bayesian approach was used to update the probabilities given the additional information from load tests. These probabilities were then used in a formal decision analysis to determine the optimal pile lengths based on design information and based on the additional information from load tests. The optimal pile lengths are different from those implemented in the project without a formal decision analysis. The value of the formal decision analysis is illustrated by its ability to optimize the pile length in a transparent and defendable way.

Jan 1, 2009