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By Allen B. Stanton, Parthiv Brahmbhatt, Michael Grimm, Stanley L. Worst

Constructing a circular shaft consisting of secant piles has its own complications which make it more difficult than typical drilled shaft construction. Add to that performing under low overhead powerlines and sitting inside of a 40-foot deep, 50-foot diameter shaft and it becomes more about logistics than the actual drilling. The complexities associated with the Romeo Arm Interceptor Segment 5 Lining project are the focus of this paper, delving into the details that made it work successfully.

Oct 1, 2022

By Dipl. -Ing. (FH) Thomas Schmitt, Dr. Melvin England

Foundations in Geneva are difficult and expensive due a large overlayer of clay and silt above competent bearing material in the moraine. Common foundation schemes use deep barrettes or bored piles, first passing large, weak layers of soil before finally reaching acceptable, solid moraine with reasonable values of skin friction and end bearing resistance, thus requiring further deep penetration for the necessary length for load transfer in the moraine. Depths of more than 60 m (200 ft) in Geneva are common in this region. At the Onyx-Project Geneva Implenia Foundation Company also encountered these circumstances. Despite usual solutions Implenia referred to an old and well known, but still intelligent and in today’s words smart, efficient and economical solution. Using small shafts, passing the large layers of clay and silt, ending with the pile toe in the underlaying moraine with a belled or underreamed base was the technic adopted to save drilling time, reduce spoil and concrete, so finally reducing the CO2 footprint. Piles with enlarged base (“belled” or “underreamed”) are reported at the beginning of the 20th century, for example at Chicago, which has a quite similar geotechnical structure as Geneva with the need of deep foundations. The first pile base enlargements were built in hand-dug caissons with wood lagging and steel ring bracing. In the 50s and 60s piling works were more and more mechanized, driven by the development of more powerful cranes and specialized drill rigs. Additionally the first tools for mechanized base enlargement were invented around that period. This report describes the project situation at Geneva, the drilling and enlargement technique of the pile base, the verification of the design values with an in-situ bi-directional load test and the smart execution by reduction of CO2 and costs.

May 1, 2022

By José Carlos do Amaral, Marcelo Groszownik, Jorge Beim

"Initiated in 2008, the project of this 1800 km long Electrical Transmission Line is a job of extreme technical complexity, crossing regions of major forests and rivers. When ready, it will allow the large Brazilian states of Amazonas, Amapá and Pará to use the energy from hydroelectric plants, thus eliminating the need for the use of diesel fuel thermal plants, with their much larger environmental footprint. Due to its extraordinary characteristics, the Green Peace and the Discovery Channel constantly visited the job. The part between the Amazon and the Xingu rivers started in 2012, and encompassed about 100 transmission towers with up to 150 m height, through a region known as “Alagados”. This region exhibits a 1.5 m water level during the rainy season, and soaked ground the rest of the year. Navigation of regular vessels is impossible during the flood season, when a dense vegetation called “bulhado” fills the riverbed, and vehicle traffic is impossible during the dry season, due to the extremely low surface soil resistance. Great logistical and technical difficulties were encountered for driving and determining the capacity of the piles. New systems had to be developed for driving the piles, with the simultaneous use of 15 small piling rigs. The final penetration, total number of hammer blows during driving, plus Dynamic and Static Load Tests were used for determining the driving and acceptance criteria.The geographical challenge and initial conditionsThis paper describes the execution of foundations for a 500 kV Electrical Transmission Line in a region that becomes flooded during the rainy season and heavily muddy during the dry season. This is the monsoon climate, typical of the equatorial region of Brazil, where there is a rainy season lasting for about half the year, followed by a very dry season. The temperature varies very little throughout the year, due to the proximity to the equator. The locals call the rainy season “winter” and the dry season “summer”.The most important part of the so-called “Alagados” region is situated inside an Environmental Extractive Reserve (RESEX) called “Verde para Sempre” (Forever Green), created in 2003. This is one of the largest environmental reserves in Brazil. It is an area controlled by the Brazilian Environmental Control Department, the Chico Mendes Institute (ICMBio). The environment control parameters are very strict.No deep foundation had ever been executed before along the “Alagados” region. The main challenge faced on this job, however, was working in a place where self-propelling vessels or land vehicles and equipment cannot be used. During the rainy season there is a dense and intricate vegetation called “bulhado”, which prevents the movement of outboard motor boats with propellers going deeper than 50 cm. In the dry season, the heavy mud prevents the movement of foundation equipment, excavators, trucks and other machinery."

Jan 1, 2015

By Abhijit Saha

"The stone columns improve the performance of foundations on soft and loose soil due to the ability of composite ground to sustain increased structural loads under reduced settlements. The interaction between the two basic elements: the ambient subsoil and installed column, present a complexity of behaviour, both in terms of applied stresses and resulting strains. Moreover, as the same is provided in-group in a regular array beneath foundations, the performance of an individual column is likely to be influenced by the presence of neighbouring columns. The present paper addresses this very issue. Analysis of reported field hydro-test data of large diameter oil storage tanks in soft ground in reference to some existing theories led to the development of the stone-column ‘group efficiency factor’. In order that such factor is of general use, it was felt necessary to examine the applicability of the factor to different sizes of groups under varied subsoil conditions. With this in view, some model test results reported in literature of single and group of columns have been analysed and in the process an explicit relationship regarding the stone-column ‘groupeffect’ could be established.INTRODUCTIONThe field application of the stone column technology has gained momentum than the intricate design methodology due to its simplicity in installation and intuitive performance. The ground improvement is due to the complex interaction within the ‘unit-cell’ comprised of the installed column in ambient ground under sustained vertical stress; in association with the interdependence of problem geometry and material properties of the two different soils-one 'native' and the other 'back-filled'. The beneficial effects are increased load capacity, reduction in total and differential settlements, minimization of post construction settlements effected by accelerating consolidation, reduced risk of soil liquefaction, aiding in improvement of slope stability of embankments and natural slopes and effecting changes in the dynamic response. The ‘unit-cell’ concept of a tributary soil cylinder encapsulating an installed column with some reasonable assumptions and boundary conditions (Aboshi et al, 1979; Balaam & Booker, 1981; Van Impe & De Beer, 1983; Priebe, 1976; Saha & De, 1994; Saha; 2005, 2006, 2007, 2011, Saha & Das; 2007) deals with the load-settlement behaviour of the composite system. The present investigation is based on published field data from literature & validated with experimental study reported in literature. The study addresses the effect of group interaction of stone columns beneath a large area loading on ground settlement. The hydrotest load-settlement data of 12 large diameter oil storage tanks founded on stone column reinforced soil at Haldia1 and Kandla2 refinery sites in India; reported by Som (1997), has been analysed to quantify the group efficiency. The results as obtained are compared with experimental study on 2, 3 and 4 stone column groups at different spacing-diameter ratios in soft clay3 reported by Rao et al (1997) to validate the above analysis. A unique relationship between the column spacing and group efficiency has been obtained."

Jan 1, 2015

By Christopher J. Ramsey, Don W. Dotson

"An existing four lane section of US 27 was widened to eight lanes. The project lies in the rugged Valley and Ridge Province of the Appalachian mountains starting at the Tennessee River in Chattanooga, Tennessee and extending 2.6 km north to Signal Mountain Boulevard. This terrain presented many challenges to accommodate the road widening in the narrow, rugged topography. Multiple tiered wall systems consisting of large tieback walls, post-tensioned reaction blocks, and gravity MSE walls for a total of approximately 30 retaining walls were required. The retaining walls served to stabilize the thrust faulted geology while also minimizing right-of-way acquisitions. The cut walls consist mainly of a tiered system of tied-back soldier piles walls with cast-in-place concrete facing. Cast-in-place pile shear walls were required along the toe of existing MSE walls to maintain stability during construction. This paper discusses the design methodology, which includes a hybrid (rather than traditional) earth pressure diagram intended to reduce life-cycle maintenance and long-term performance. Further this paper addresses wall construction, slope stability analysis, landslide mitigation alternatives, soldier pile wall design features, site challenges, monitoring and performance (to date) of the wall systems.INTRODUCTIONThis project involves the proposed widening of US Highway 27 (State Route 29) from the north end of the Tennessee River Bridge at Manufacturer’s Road to State Route 8 (Signal Mountain Road), approximately 2.64 km of roadway (Fig. 1). The project site is located adjacent to the Tennessee River on the north side of downtown Chattanooga, Tennessee in Hamilton County. The existing, limited access highway is to be widened from four lanes (two northbound and two southbound) to a minimum of eight lanes. Some portions of the alignment will expand to as much as ten lanes where northbound and southbound ramp acceleration/deceleration lanes coincide.In addition to the number and heights of cuts and fills involved, a major factor in determining an economical design for the alignment is the complicated geologic conditions along the roadway alignment. The existing roadway is situated between several steep cut slopes, some of which are only marginally stable or currently exhibit signs of instability. Due to the proximity of the project to the downtown area, the steep slopes along the alignment, and the relatively dense population near the alignment, widening the pavement and constructing cut and fill slopes to a stable configuration would result in major land acquisition for slope right-of-way."

Jan 1, 2015

By Donald Bruce, Alex Reeb, George Filz, Wesley Schmutzler, Mitsuo Nozu

"One million seven-hundred thousand cubic yards of deep mixing were installed to support an elevation raise of an earthen levee known as LPV 111, which is located in east New Orleans. The deep mixing was done by two contractors using somewhat different technologies, but producing elements of the same size. As part of the quality control and quality assurance program, 507 deep-mixed elements were cored and 5,082 specimens were strength tested in unconfined compression. This paper presents data from the coring and testing program. Very high percentages of the core run lengths were recovered, except during one period for one mixing technology. The coring methods are described, and reasons for the isolated episode of low recovery are discussed. The strength data show that the specification acceptance criteria were satisfied. Statistical parameters of the strength data are provided, and trends between strength and the following factors are discussed: depth, soil type, binder factor, and project-specific experience. Photographs of longitudinal cuts of core specimens are presented. Important lessons learned from this unusually large project are described.INTRODUCTIONThe Lake Pontchartrain and Vicinity Hurricane Protection system included a project known as LPV 111, which is an approximately 5-mile long segment of levee and floodwall located in east New Orleans along the Gulf Intracoastal Waterway and adjacent to Bayou Sauvage National Wildlife Refuge (Cali et al. 2012). The majority of the project consisted of a raise of an existing earthen levee from an existing crest elevation of about 18 ft to a new crest elevation of about 28 ft. The underlying soils were weak and compressible, providing inadequate support for the raised levee. Ground improvement in the form of deep mixing was selected to provide the necessary stability and settlement control for the raised levee.The US Army Corps of Engineers (USACE), New Orleans District, was the governmental agency in responsible charge of the project, including approval of design, construction, and payment. The lead designer was URS Corporation, and the general contractor was Archer-Western-Alberici (AWA), working in alliance with TREVIICOS South (Trevi), who, together with Fudo Construction (Fudo), performed the deep mixing.As part of the quality control and quality assurance program, over 500 production deep-mixed elements were cored, the cores were carefully logged, and over 5,000 unconfined compression tests were performed. In addition, selected specimens were carefully photographed before and after longitudinal saw cuts to expose the interior of the specimens. This paper provides a summary of the coring and testing performed on the production deep-mixed elements."

Jan 1, 2015

By Patrick J. Lydon, Gregory A. Terri

"The recently opened Mansueto Library at the University of Chicago campus was a 2012 OPA runner-up. The dramatic elliptical shaped dome of this structure tells only part of this structure’s story. The underground automated storage and book retrieval system below ground required excavations as deep as 55 ft (17 m). The system that allows the University to store many of its publications well below grade also required an approximately 50 ft (15 m) clear span for the perimeter walls between the lower level and street level slabs. The latter requirement allows the conveyors to operate freely to retrieve and transport publications up to the lobby level. The design-assist-build team worked together to develop the most cost-effective solution for below-grade work in this challenging urban and geologic environment.The perimeter of the new oval-shaped library is over 620 ft (189 m) long and sits in a central location on campus—adjacent to the Regenstein Library and two city streets and the Henry Moore sculpture, which commemorates the location of the first self-sustaining controlled nuclear reaction. The new library construction not only had to meet challenging structural and geotechnical requirements, but also had to be sensitive to its active and historic surroundings. The soils at the site consist of about 25 ft (7.6 m) of sand, followed by lean clay, generally increasing in stiffness to the top of the dolomitic limestone. Five to 10 ft (1.5 to 3 m) pockets of saturated sand also lie on the north side of the site at about 45 ft (13.7 m) below grade. The top of weathered rock varies in elevation from 59 ft (18 m) below grade in the south to 69 ft (21 m) in the north. There is 1 to 2 ft (30 to 60 cm) of weathered rock. Groundwater at the site is about 7 ft (2 m) below grade.The new structure would extend 55 ft (17 m) below grade through saturated sand strata and into weathered rock for part of the structure’s footprint, so it was critical that the new permanent retention system minimize groundwater seepage laterally through the structure’s wall as well as piping through the weathered rock below the structure. The perimeter walls had to be very stiff to minimize ground movement around the structure’s perimeter due to the significant clear span between slabs."

Jan 1, 2013

By Bengt H. Fellenius

The design of pile foundations is much more commonly verified by means of a full-scale test, than is the design of other foundation units. The reason is not that our knowledge of pile behavior is more uncertain than our knowledge of other foundation types making the verification necessary, but more that the loads in a structure are more concentrated to single foundations in a structure founded on piles as opposed to structures on footings or mats. Therefore, should a pile cap fail or move, the adverse consequence of this is often drastic, as the piled structure has little freedom to transfer its need for support to other foundation units. Consequently, it becomes important to assure the design of piled foundations. In many, maybe in most instances, the static pile loading test is routine and geared toward determining an at least capacity, only. However, in these times there is an ever increasing liability of the professional, demands for increased economy of the foundation, and frequent lack of the involvement in the test of the experienced old-timer exercising good judgment. Furthermore, modern pile design is leaving the single, simple concept of capacity and requires more information from the test to assist in determining aspects of long-term behavior and settlement. Therefore, even the straight forward, routine static loading test requires improved planning, execution, and analysis.

Jan 1, 1990

By Ramin Motamed, Fahim M. Bhuiyan, Raj V. Siddharthan, Joseph Toth

The difficulty in material characterization and the erratic response of cemented soil layers, such as caliche in the Las Vegas valley, creates challenges for practicing engineers to reliably predict the response of deep foundations. The focus of this paper is the numerical prediction of axial response in drilled shaft foundations, which are commonly used in infrastructure projects (i.e., bridges and tall buildings) in Las Vegas, NV. The prevalence of hard caliche layers with variation in the degree of cementation add to the complication in numerical modeling. In this study, the applicability of two existing t-z models, developed for Florida limestone and soft rock, was evaluated based on numerical simulations of three bi-directional load tests conducted at caliche-dominant sites. The corresponding top-down load tests were also simulated for further assessment. A MATLAB-based finite-difference program, NVShaft, has been used to implement the mentioned t-z models in axial load analysis. Complexity originating from drilled shaft construction and the interaction with caliche during one axial load test resulted in a stiffer predicted response compared to measure data. For the other two load tests, both t-z models produced comparable load-displacement responses. It was observed that the t-z model for Florida limestone predicted relatively stiffer responses and higher drilled shaft capacity.

Sep 8, 2021

By Qingwei Joshua Ong

Tension piles, also known as uplift or anchor piles, are necessary to resist uplift forces that might cause structural distress. In excavation projects, most uplift forces are developed because of hydrostatic pressures, and so tension piles are subjected to a great deal of tensile forces. Most current methods of design for tension piles completely neglect the tensile strength contribution of concrete, relying only on the steel members to carry the tensile stresses, resulting in an overly conservative design. The stressstrain behavior of the composite material of concrete and steel must be considered for a realistic simulation of tension piles. This paper will examine a case on a tension bored pile in typical soft clay to demonstrate the importance of considering the tension strength and tension softening of the concrete.

Nov 1, 2022

By R. J. Yan

There was a plant equipped with a 32000t Hydraulic Press to be built, under which a box foundation of 22.5m x 15m x 14.25m (depth) with a base slab of, varying thickness was proposed. The subgrade reactions, bending moments and settlements needed to be determined by means of in-situ model test. A model of the same materials as the prototype scaled to l/10 was embedded in-situ with simulated depth in the bedrock. A lot of data obtained from 39 bench marks, 32 elongation measuring points, 30 couples of electric resistance strain gauges and 24 pressure cells attached to the model foundation enables all the quantities required to be found out. Since it was put into operation, the settlements measured has reasonably agreed with the test results and the foundation has been in good condition.

Jan 1, 2010

By Karl A. Higgins

In August 2004, the long-awaited National Harbor project in the DC metro area sprang to life with the design of Gaylord National Resort and Convention Center. When the project was in its final stages of construction in 2007, it was noted as largest building development of the east Coast and the 4th largest Building project in the U.S. The final construction costs were above $900M and it served as the catalyst for the overall National Harbor development which added another $1B in construction costs over the next few years. The Gaylord Hotel is supported by approximately 150,000 linear-feet of driven precast concrete piling, one of a handful of major DC area projects in the early 2000s that were supported by this pile type. The project overall was a success, but the fast-paced construction schedule created significant challenges to the designers and contractors. Piling installation was the first major building construction task, and it did not start out well. While the test piles were installed without damage, when production pile driving began in the summer of 2005, pile head and body breakage soon became evident. Typical of most highprofile projects, there are many stakeholders involved and an equal number of opinions on why the piles were breaking. The financial and contractual implications of starting the project off awkwardly were evident to all. The pile driving criteria was scrutinized by the contractor, and the engineer’s had reservations about the size and type of the hammers used for pile driving. Ultimately, it was proven the leading cause of pile breakage was neither the pile driving criteria nor equipment, rather the pile materials themselves. The author of this paper is also the Geotechnical Engineer of Record for Gaylord National and many of the adjacent National Harbor buildings including the recently completed MGM casino. About 100 piles were damaged during Gaylord’s construction some requiring multiple piles for replacements. Over the past decade or so, rumors on the causes of the pile breakage have spread in the market, with some alleging this pile type is not compatible with the geologic setting. I have purposely avoided writing this case-study due to the controversy surrounding the subject, but now some 15 years later it seems appropriate to do so considering DFI’s annual conference location. This will be a fact-based assessment of pile breakage at Gaylord and will also include a comparison to the neighboring buildings where far fewer driven piles were damaged, once a more appropriate concrete mix design was required. The pre-cast supplier is no longer in business.

By A. Fisher

The use of thermal integrity testing to verify the quality of deep foundations has increased significantly in the UK and other world markets over the last 5 years. The introduction of distributed fibre optic sensing to this field has broadened the range of applications in which it can be deployed and the types of foundations which can be tested. This paper presents how fibre optic sensing technology can be successfully deployed in the construction environment the range of foundation techniques to which it can be applied. Alongside developments in the practical aspects of thermal testing, progress has been made in establishing assessment criteria which can be used to evaluate the results. This paper presents recent examples of comparative studies on foundations which include both thermal integrity testing, cross hole sonic logging and intrusive coring. The use of distributed strain measurement during pile load testing presents an alternative means to verify the assessment criteria used for integrity testing. This new approach can achieve comparable results to foundation exhumation or intrusive investigation and at a fraction of the cost. This paper presents the findings of several such studies, highlighting the benefits and opportunities for future improvement of the method.

Oct 1, 2022

By Chetan D. Savani, Mike K. Muchard

The necessity to evaluate undocumented foundation lengths is essential in assessing the useable life, need for scour protection, retrofitting, or full reuse of existing bridge foundations. For this purpose, Parallel Seismic Testing (PST) has the best accuracy and is applicable to the widest range of foundation configurations used in bridge construction of any test method. Although not limited to bridges, PST case studies are presented involving two bridges. To preface the case study discussions, an overview of the PST method is given along with its results and analysis thereof. In one of the cases, we were afforded the rare opportunity to see the existing piles being extracted long after the PST testing program was completed. The resulting Class A prediction reaffirms the accuracy of the method. Versatility of the PST method is also exemplified in the two cases presented, where unique situations from complex foundation systems were overcome by analysis to provide successful results.

By Jason Buenker, Molly Winston

Torque-installed piles are gaining popularity in Southern California as the go-to deep foundation element for small- to medium-capacity loads in urban environments. The torque-installed pile is a displacement- based screwed pipe pile with a closed-end conical tip welded to the bottom of the pipe. Torque-installed piles are most efficient in loose to medium dense soils with high liquefaction potential. Where used properly, torque-installed piles can be installed faster, require less clean-up, and create less onsite vibration/disturbance than other pile alternatives. However, torque-installed piles are not applicable in all soil conditions and care must be used to apply the pile effectively in the correct subsurface environment. This paper will review current Southern California state-of-the-practice for torque-installed pile design and construction, potential roadblocks to successful installation, and available capacities from load tests. INTRODUCTION Torque-installed piles are a type of full-displacement screwed pipe pile originally developed in Southern California circa 2001 by Substructure Support, Inc. The pile is unique for its proprietary closed-end conical tip shown in Fig. 1. The tip has a welded steel-helix plate and cutter teeth that allow the pile to be advanced efficiently under applied torque and down pressure (crowd). Since original development of the pile, several contractors or manufacturers have proposed similar proprietary screw-type piles with comparable conical tips. Pile installation is relatively quiet, vibration-free, does not generate spoils, and faster than comparable pile types. The pile was originally developed as an alternative to driven pile foundations and remains a critical substitute to driven foundations in urban environments. Torque-installed piles are conventionally specified as 12 ¾-inch outside diameter (OD) steel pipes with a ⅜-inch-thick wall, although larger sizes with alternative dimensions have been used outside Southern California. Pile installation lengths generally range from 30 to 50 feet but may reach 80 feet or greater where soil conditions permit. The pile is generally backfilled with concrete following installation to increase lateral pile stiffness and may incorporate rebar cages or other reinforcing steel to facilitate connections to structural elements. The pile is frequently specified using performance-based specifications that encourage contractor innovation and use of proprietary installation means and methods.

Jan 1, 2019

By Thomas Domanski

Any type of deep excavation whether for Bored Piling, Diaphragm Walls or Contiguous Bored Piling Walls depends on forming a stable borehole with a defined cross-section to receive safely the permanent materials. In modern construction the excavation depth can reach well the range of 100 m and above. The diameters of the Piles reach often sizes of 2.5 m and bigger. Top casings in Bored Piles (Diaphragm Wall none) are rather short and stability below the casing, need to be secured by stabilization slurry. The boreholes need to be formed through a variety of different materials and stand open for an extended period. Without a safe stable borehole, it is impossible to produce quality products and work cost-efficient. The understanding and proper usage of a suitable slurry is a key element essential for the delivery of Foundation Elements with high quality and within a reasonable budget. The setting of mechanical and rheological parameters in specifications is necessary and helpful, but probably insufficient to embrace and control such a key element in the practical implementation of foundation construction. The proper selection, design, implementation and supervision of slurries on site requires both from Contractors and Engineers to understand how different slurries do function. Only with this knowledge the right decisions in slurry operations can be made. This talk is directed to give some help to both, Contractor’s and Engineer’s, in understanding how different type of slurries do work. (Which ones should be preferred in what kind of soils.) The better knowledge will help the Contractor to control cost and enhance production. The Engineer will be able to assist in arriving at the appropriate technical choices and include in the specifications.

Sep 1, 2022

By James G. Ulinski, Sebastian Lobo-Guerrero, Vishal B. Patel

"Recently modified design equations used in the transportation industry to calculate side friction and end bearing capacity for drilled shafts are now providing more realistic estimations of capacities than did previous methods. Using multiple case studies and test results from various projects, a more realistic design approach was formulated by the Federal Highway Administration (FHWA), which resulted in greater values of ultimate capacity for side friction and end bearing and in a more efficient design overall.In 2010, the FHWA published GEC-10 – Drilled Shafts: Construction Procedures and LRFD Design Methods, which illustrates a different method of calculating side friction and end bearing resistance and results in greater values for design. In 2014, the Association of State Highway and Transportation Officials (AASHTO) adopted the method put forth by FHWA, which was included in its LRFD Bridge Design th Specifications, 7 Edition. The Pennsylvania Department of Transportation (PennDOT) recently adopted and incorporated the similar methodology as AASHTO for calculating side friction and end bearing for drilled shafts in rock, and these changes are reflected in the 2015 edition of the PennDOT Design Manual, Part 4 (DM-4). This article discusses the past and current design methodology along with a project case study with results from Osterberg Cell (O-cell) load testing, which presents a comparison between the design resistances of ultimate side friction and end bearing and the measured capacities at failure.The Old and the NewEditions of the AASHTO LRFD Bridge Design Manual from 2012 and earlier estimated ultimate side resistance, qs, in rock using the following equation (modified from Horvath and Kenney, 1979):qs=0.65aEpa(qu/pa)0.5 < 7.8pa(f ’c/pa)0.5 where: qu is the uniaxial compressive strength of the rock in ksf; pa is the atmospheric pressure in ksf; aE is the reduction factor to account for jointing in rock; and f ’c is the compressive strength of the concrete in ksi. For intact rock, previous versions of the AASHTO manual required that the ultimate end bearing resistance, qp, was calculated using the following equation: qp=2.5qu."

Jan 1, 2017

By Phil Wilkinson, Sam Whitaker

"The installation of large (XL) diameter monopiles offshore typically requires expensive and specialist plant, equipment and vessels. Due to the increasing size (weight, diameter and length) of the foundations, in order to mitigate installation risk, the use of large diameter drills is becoming an increasing requirement.Project developers often try to avoid drilling operations due to the time associated with the drilling process. This restricts projects in terms of location and it also overlooks the additional engineering benefits drilling can bring to monopile foundation design e.g. reduced foundation material and better fatigue design life.By comparing the lessons learned of three milestone overwater drilling projects; methods of maximising drill speed and decreasing drilling process time is established. Particular emphasis is put on pile internal relief drilling in a process known as Drive-Drill-Drive (DDD).The milestone overwater drilling projects are North Hoyle Offshore Wind Farm (OWF) (2003); Flamanville EPR cooling water outlet shaft (2008); and Gwynt-y-Mor OWF (2014).By evaluating the effect of foundation pile diameter on drilling process times, example foundation installation costs are derived and used to show that incorporating drilling as part of a process may not be cost prohibitive to projectsContinued advances in drill technology, and drilling rates of penetration, combined with an integrated approach to foundation design, challenge whether hammering only is always the optimal solution for XL monopile installation."

Jan 1, 2017

By Nadir Ansari, Brian W. Wilson, Marina S. W. Li

"A hybrid Deep Mixing (DM) shoring system was recently constructed for a high-rise development in downtown Vancouver, British Columbia, Canada for the temporary support of a five-level basement excavation. The site is bounded by an existing bridge off-ramp structure along its longest side and by city streets on the other two sides, which formed a truncated triangle in plan. A conventional secant pile wall was installed along the longest side, about 380 ft (116 m) in length, of the site. Hybrid shoring walls (HSW) 1 and 2 were installed along two shorter sides with each being 235 to 246 ft (72 to 75 m) long. HSW 3 completed the excavation support system along the shortest side with a length of about 55 ft (17 m). Cutter soil mixing (CSM) was proposed by the excavation and shoring design-build team in lieu of conventional secant piling. CSM was the preferred method to construct the infill panels between soldier piles because of the speed at which the shoring system could be constructed in the variable fill, peat, wood waste and overburden. Design ConsiderationsTo minimize the impact on buried utilities along the outside perimeter of the excavation, the temporary shoring was designed to limit the lateral displacements to less than 0.8 in (20 mm). Factors taken into consideration for shoring design included the lateral earth pressures from the fill and native soils, groundwater pressures, temporary construction loads (e.g., crane or heavy plant/equipment), and permanent structural requirements. The subsurface conditions at this site typically consisted of fill (cohesive and granular), overlying peat and/or wood waste, overlying clayey silt to sandy silt, overlying weathered to dense to very dense clayey silt till to sandy silt till with silt layers. Localized, perched groundwater was observed within the fill, peat, wood waste and sandy silt layers above the dense till."

Jan 1, 2017

By Tatiana Tronda

"The territory of Belarus is characterized by nonhomogeneous ground conditions. In some cases soft ground layers can reach tens of meters in depth. Application of piles and other conventional foundations is rather difficult and expensive in such complicated conditions. Alternatively for the first time dry concrete columns were applied to improve the saturated soft soils at two sites. As there is no design methods for calculation of bases improved by dry concrete columns static penetration and static load tests were carried out to check the bases on availability. Considerable increase of toe resistance and Young modulus was achieved for all types of soil. Practical application, technology and test results are described in the paper. According to comparative calculations the cost of foundations on the base improved by dry concrete columns can be 32-75% lower than the cost of conventional pile foundations depending on ground conditions.INTRODUCTIONPile foundations, sand cushions or dewatering are usually applied in complicated ground conditions which are caused by presence of saturated soft soils. If the depth of soft soils reaches 20 m or more, conventional foundations have limited application, high labor and construction cost. A rational solution in such conditions is a ground improvement of upper soft soils. It allows the loads to be transferred on upper ground layers and the stresses to be dissipated considerably before reaching underlying soft ground layers.One of the effective ground improvement methods for saturated soft soils is the reinforcing by dry concrete columns (Fig. 1). The method allows saturated soft soils to be compacted and be drained at the same time. As a result strength and deformation characteristics of natural soils improve (Tronda 2013, ?????? 2014).Unfortunately, there is no design and computing methods for the ground improvement by means of dry concrete columns. However, at present the methods are under development on the basis of theoretical and experimental researches.TECHNOLOGYThe dry concrete columns are fulfilled in pressed wells according to technology of vibrostamped piles. Wells are pressed by vibratory hammer with the closed ended casing (Fig. 2) that provides compaction of surrounding soft soils. Then the casing is filled with dry concrete mix (Fig. 3). The casing end remains on the design depth and the casing is removed by vibratory hammer. The removing of the casing with vibration enables compaction of dry concrete mix inside the well. Dry concrete mix drains surrounding saturated soft soils improving its properties and the compaction speeds up the consolidation process. Over time the dry concrete columns fasten absorbing water from surrounding saturated soft soils that is need for hydration of cement (Fig. 4, 5)."

Jan 1, 2016