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By John Dasher

Extrapolation is a useful technique, but it can be overdone. Seldom is it justified to study over a range of 1 to 6 and extrapolate the results to 150,000. It is especially dangerous if the extrapolation is based on a false assumption. The authors assume settlers scale-up by residence time rather than by area, admit their result (a settler depth of 7 m) is "unreasonable" and suggest longer, wider, shallower settlers might be better. Various authors have noted for a copper-LIX system a total flow basis of 2 gpm per sq ft for sizing settlers. The results of this are compared with those in the paper in [Table 7]. The authors note that flooding of their settlers was never approached. Thus the smallest unit calculated is understandably twice too big. The largest however, is 5% of the required size. I note that the figures in [Table 6] for 1/min/cm2 are based on plan area rather than cross section as titled and are wrong by l0 4. A flow of 2050 1/min/cm2 is about Mach I. It is also 10 5/3 or 46.5 times that of the little one, although the abstract says the design was based on constant flow rate per unit cross section.

Jan 1, 1977

By J. Sajkiewicz

In a synthetic way discussed are certain results of papers realized at the Wroclaw Technical University in a field of the theory of exploitation of machine systems with conveyor-belt transport. The attention is paid to the two lines in these works which are concerned with the development of analytical as well as simulation methods, in both cases realized with the help of digilat computers.

Jan 1, 1977

By M. G. Taverner

Research was conducted into cold briquetting dross arisings and metallurgical coke fines from an Imperial Smelting Furnace (I.S.F.) as an economic means of agglomerating fine materials for smelting in a blast furnace. A mechanism was postulated whereby strong bonds were developed within the briquettes; laboratory scale smelting trials and full scale plant trials are included in the paper with a description of a two tonne/hour briquetting pilot plant. Benefits from smelting briquettes in an I.S.F. were measured directly in metallurgical coke savings and, indirectly, by a significant improvement in sinter plant productivity.

Jan 1, 1977

By David G. Chedgy

The Meadow River No. 1 preparation plant, owned by Sewell Coal Co. which is a subsidiary of the Pittston Co., was commissioned in the spring of 1974. A survey of the environmental noise levels was conducted, and the dominant noise sources identified. An engineering program was initiated to reduce the prevailing levels to a point that the operator's exposure would be within compliance with the MESA regulation for ear protection. The program was continued until compliance was achieved and the attenuation factors for each abatement device recorded. The highlights of this program will be presented with a discussion of the practicality of the devices utilized.

Jan 1, 1977

By M. J. Greaves

All available data concerning risk as it applies to scaling up pyrometallurgical plants, processes, and equipment are determined to estimate the statistical chance of success. Random numbers are assigned to all data in order to avoid any chance of bias. The data bank is organized in such a way that an estimate can be made of the degrees of risk involved over a wide range of circumstances. Included are duplicating existing designs and large commercial installations based on smaller commercial installations, pilot models, or bench models.

Jan 1, 1977

By Knut Conradsen

In the study 208 heavy mineral concentrates (pan samples) from Jameson Land, East Greenland, are considered. Each concentrate has been analysed (by spectroscopy) for the content of (approx.) 25 elements. Furthermore the exact sampling position and the geological characteristics of the environment have been registered. In the study is shown how different multivariate methods combined with geological knowledge of the area can be used in the interpretation and classification of the data. Special emphasis is put on the problem of finding reliable expressions for the background level of the element concentrations in the area. This is done by means of severel discrimination procedures. The other main subject is a demonstration of the applicability of isoscore maps - originating from factor analyses - in the evaluation of the co-variability of the data, and thus give another way of classifying the individual samples according to the content of different elements.

Jan 1, 1977

By Anal J. Mehta, Theodore D. Tiemann

Growing demand for steel and increasing dependence upon foreign ore makes the need for developing the technology for treatment of low-grade iron ores greater than ever before• Representative of these added interests were the studies carried on at the University of Wisconsin• These studies included among others: anionic and cationic flotation, magnetic separation, roasting followed by magnetic separation, electrostatic separation, a hydrogen reduction process,6,7 and caustic digestion• The idea of removing silica by caustic extraction is not new•-1; The principle of concentrating siliceous iron ores by this method is based on the fact that silica is soluble in sodium hydroxide solution while iron oxides are essentially insoluble• For this process to be economically feasible, it is believed that some method of recovering silica from solution as a marketable by-product, with recycling of spent liquor is necessary. Precipitation of silica with carbon dioxide will allow subsequent causticizing of the spent liquor with lime• Caustic thus produced can be recycled for digestion• A flowsheet of the envisioned process is given in [Fig• 1] The purpose of this paper is to describe results obtained from the investigation of carbon dioxide precipitation of silica from sodium silicate solutions, which could be later applied to the caustic extraction process to treat low grade siliceous iron ores, particularly taconites.15 Theoretical Considerations The soluble silicates of sodium include sodium orthosilicate (2Na2O•SiO2), sodium metasilicate (Na20•SiO2), sodium disilicate (Na1O•2SiO2), and more highly siliceous products approaching Na2O•4SiO2• These materials have been described in detail by Vail•16 Stones has reported that the extraction of silica is not significantly affected by the amount of silica in solution until the Si02/Na20 ratio exceeds that of orthosilicate (Ratio = 1/2)• However, as the Si02/Na2O ratio exceeds that of metasilicate (Ratio = 1), silica extraction is significantly impaired• The present experimental work was confined to orthosilicate and metasilicate solutions, as to be successful the envisioned commercial process for the extraction of silica from siliceous iron ores would operate in this region. The mechanism of extraction of silica from aqueous sodium silicate solutions is complex in nature. For the carbon dioxide process-18 of core and mold making in which silica is also precipitated from sodium silicate solutions by gassing with carbon dioxide, the reaction of aqueous silicates with gaseous carbon dioxide has been represented by the equations: [ ] However, these equations are very much oversimplified• It has been shown that the reaction between aqueous sodium silicates and carbon dioxide gas is ionic in nature 18 Considering this fact and the mechanism for digestion of silica in aqueous sodium hydroxide, the overall conversion of aqueous sodium silicates to solid silica may be represented in ionic form by the following equations: [ ] Silicon in the silicate ion is shown here with a coordination number of 6• This may be in doubt, but it is known that ion (SiF°)-2 exists; it seems logical that the Si (OH) e 2 ion should be equally capable of existence•

Jan 1, 1977

By Forrest W. Kinsey

The use of pellets in North American blast furnaces has made the mixes used in the associated sinter plants unique. These mixes generally contain a high percentage of fine waste oxide materials as the principal iron bearing portion of the mix, with iron ores and concentrates added in minor amounts only. Additionally, the sinter basicity is always above one and can be three or higher. This paper will discuss the large body of knowledge and experience developed by one company on this type of sinter mix. Results of laboratory tests will be used to illustrate how mix composition and feed preparation affect sinter productivity and quality.

Jan 1, 1977

By Barry S. Siegal

Spectral reflectance data in the wavelength region of 0.45 to 2.4 µm have been obtained for various rock types and different forms of natural vegetation by means of JPL's portable field reflectance spectrometer. Computer analysis of these data has demonstrated the importance of obtaining remotely sensed spectral data beyond the wave- length region sensed by Landsat. Computer processing techniques have been developed and used for the analysis of these data and their application to a variety of geologic problems.

Jan 1, 1977

By Dean Edwin Dallin

A computer system was developed by Texasgulf's Corporate Data Center (at Raleigh, North Carolina) to evaluate the economics of proposed new projects and to determine the incremental expansion effects of existing projects. The Corporate Treasurer, Controller, and Senior Staff Members of the corporate office guided the project with advice from the Chairman's office. After consideration of commercially available programs, the decision was made to develop an in-house investment system. The main specification was that the program must do the accounting calculations on the computer exactly as done by hand in the corporate office. No average "approximations" or values were allowed. Also, the capability to change the calculation procedures quickly was a must. The experience gained in developing a program to evaluate Gulf Coast off-shore oil lease-bids was used to develop an investment system. Several ideas were taken from A Programming Language (APL) concepts. An investment functional language was developed, and computer programs were written to process the functional language. One feature is a print-out of the model in English. The English print- out assists the debugging and documentation of a model. The major expansion at the Kidd Creek mine was the test case for the new system. After the results were approved and accepted for the base case, many sensitivity runs were made. Numerous additional models were developed to reflect the investment opportunities at other sites. An existing edit program was used to build the models and to systematically organize all the data for different projects. Remote input-output capabilities were added to the system, allowing data to be prepared and submitted at one Texasgulf site with the results printed at another location within minutes. The project has been well accepted by Texasgulf's senior management. Growth of the system is now in the areas of (1) merging individual projects into the corporate financial statements, (2) use of classical forecasting to project future costs, and (3) coupling the investment program to mine planning and general ledger systems. Also, the system is now being installed on an interactive computer system to provide faster turn-around time and more flexibility.

Jan 1, 1977

By Sergio G. Jarpa

A mining project is, at one and the same time, capital intensive and highly risky. Besides, because of its usual long projected life, the operating cost is more difficult to predict and offtentimes exceed, during the life of the project, the first investment manifold. The objective of this study was to evaluate the applicability of cost-capacity relationships as used in the chemical industry to mining operations and, when necessary, to develop new ones. With the aid of a computer library program available at the Computation Center of the Pennsylvania State University, the total investment in mining equipment was determined to vary exponentially with production capacity, and the scaling exponents for each class of equipment, i.e., drills, shovels, trucks and earth moving equipment, as well as for the total operation were calculated. Since the scaling exponent for the whole mining operation happened to be equal to 0.94, it was concluded that more significant economies of scale are achievable in processing plants than in mining operations. From the operating cost point of view, unit material cost was found to decrease more rapidly than unit labor for the same increases in production capacity. The analysis of cost centers revealed that drilling and blasting, which are materials-intensive operational stages, were the most favorable in achieving significant economies of scale. Hauling unit cost, on the other hand, decreased only slightly when production capacity increased.

Jan 1, 1977

By Roger K. Clifford, Gary W. Hudiburgh

The amine flotation of feldspar from a magnetite concentrate produced at a domestic concentrator was investigated using zeta potential measurements, Hallimond tube flotation tests, and laboratory-scale flotation tests. The point of zero charge of six feldspars (microcline, orthoclase, albite, anorthite, anorthoclase, and oligoclase) range from pH 1.4 to 2.5. Hallimond tube flotation tests using amine flotation reagents were performed on these feldspars and on gangue material (quartz, albite, and microcline) from the magnetite concentrating plant. Laboratory-scale (623 g and 2500 g) flotation tests were performed on the magnetite concentrate to float the feldspar. The effects of three different collectors, two levels of collector concentration, three pH levels, starch, HF acid and regrind were investigated.

Jan 1, 1977

By Yasushi Ishikawa

The fact that the degree of granulation and the state of granulated particles of sinter raw mixtures are the influential factors in ensuring coke combustibility and permeability during sintering has been clarified. Based on this knowledge, Nippon Steel developed the divided coke-addition process and the technology to utilize binder, and applied them on a commercial scale. Productivity and sinter quality are thereby greatly improved with a significant reduction in fuel consumption.

Jan 1, 1977

By Andrew Balint, Peter Cammack

When coal is irradiated by the X-rays emitted from a plutonium 238 isotope, the radiation absorbed by elements of low atomic number (carbon and hydrogen) is lower than that absorbed by elements of high atomic number (silicon, aluminium, iron) which form the ash in coal. The differences are reproducible and readily measurable, and this paper describes how this technique is used to determine the ash content of coal and to optimize measurement accuracy. Uses of the output signal are given with an example of a simple control circuit, and the advantages of instantaneous ash measurement are highlighted in terms of operational convenience and profit.

Jan 1, 1977

By J. Bartrum, I. S. Schache, H. J. Dobrowolski

Developments in milling of silver/lead/zinc ores at Mount Isa since 1970 have followed broad objectives to improve metallurgical performance and to increase plant capacities for Mount Isa ores treated through the No. 2 Concentrator. Pilot Plant work on a range of Hilton ores has led to detailed feasibility studies on application of heavy media pre-concentration and zinc reverse cleaning techniques on Mount Isa ores. The role of these developments in achieving metallurgical goals and effects of different ore characteristics are discussed.

Jan 1, 1977

By K. L. Woodruff

The first step in processing municipal solid waste (MSW), principally household waste, for resource recovery is usually shredding. A trommel has been investigated as a step to precede shredding. This way abrasive inorganic materials, such as stones and metals, would be removed prior to shredding, thus lowering the amount of feed and hence maintenance on the shredder. In addition, friable materials such as glass would be removed in large pieces, rather than pulverized too mall to process for recovery. The utility of a trommel for these purposes was investigated on a pilot scale using a unit 9 ft diam by 10 ft long with 4-in. square clear openings. Experimental results indicate that up to approximately half of the MSW may be removed as -4-in. material prior to shredding. The -4-in. fraction contains approximately 70% of the metals and 95% of the glass present in the MSW feed to the unit. Scale-up and cost information necessary for the design of a 60 to 70 tph unit is developed.

Jan 1, 1977

By G. J. Skoronski

The training school program for operation of a Grate-Kiln System is a comprehensive, detailed presentation of equipment design and maintenance combined with operating philosophy and procedures. An outline is presented relating the sequence of required instruction. The program is initially concerned with acquainting personnel with terminology unique to pelletizing and the Grate-Kiln System. Depending on the scope of each individual contract, a discussion describing process equipment and the process flowsheet is conducted. The process flowsheet discussion describes preliminary unit operations. Grate-Kiln System unit operations, process gas flow and gas flow control philosophy, and system pressure relationship.

Jan 1, 1977

By John R. Wynnyckyj

Results of correlations between strength-development and sintering shrinkage occurring during induration are presented. A mathematical treatment of the shrinkage kinetics is, next, given and is based on the use of semi-empirical equations. The discussion stresses the significance of kinetic constants and activation energies in the assessment of iron ore concentrates for pelletizing and induration. Next, starting with the assumption that there is a need for parameters to characterize the iron-ore concentrates and relate these parameters to shrinkage-kinetic constants and balling behaviour, results of compaction measurements and pore structure characterization (mercury porosimetry) are presented and discussed.

Jan 1, 1977

By L. L. French

Jan 1, 1977

By Arne Paus-Jenssen

Some aspects of the policies developed by Saskatchewan with respect to the provincial potash industry are discussed. The provincial potash policy was developed initially to deal with problems associated with an excess supply and consisted of output restrictions and floor prices. Changing market conditions led to a situation of rapidly increasing prices and revenues for the potash producers, and the nature of the policy problem switched from one of stabilizing the industry to one of levying increased taxes to enable the government to capture a portion of the revenues. The first part of the paper explains why a provincial potash policy was developed, the problems it attempted to deal with and how. The second part is an attempt to examine, from a public policy point of view, the impact of these policies on the potash industry.

Jan 1, 1977