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By L Edwards, M Haest, D Mittrup

The focus in the iron ore industry has shifted from increasing production volumes with less regard for cost, to efficient production of quality tonnes. BHP Billiton iron ore geoscience and exploration has embedded infrared spectroscopic sensing of drill hole samples to help meet this challenge.Infrared spectroscopy is delivering mineral predictions that are used for (automated) geology logging and modelling. The spectra are processed together with other available data sets to predict geometallurgical and geotechnical variables that include lump per cent and uniaxial compressive strength.Trials are ongoing to test the benefit of infrared spectroscopy during mining, including the analysis of grade control samples and remote sensing of mine faces. Results show great benefits in the fields of short-term geology modelling, better understanding of material (handling) properties, identification of geotechnical risk areas and high resolution ore-waste delineation.These trials are bringing BHP Billiton iron ore closer to its ultimate goal of having infrared spectroscopic data collected across the mining value chain. Once such data are available everywhere, regression models can be trained at one point (eg iron grade model trained on exploration samples) and be applied elsewhere (eg iron grade predicted on mine faces). Such predictive analytics will enable not only high precision mining, but also provide maximum time to tailor plant design to the ore in the ground, based on learnings from ores processed in other plants. This will improve planning outputs that will eventually increase mining efficiency, processing capability and product quality.CITATION:Haest, M, Mittrup, D and Edwards, L, 2017. Infrared spectroscopy in BHP Billiton iron ore with a focus on in-mine infrared sensing, in Proceedings Iron Ore 2017, pp 549–556 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 24, 2017

By Xuchen Fan, Chenyang Zhou, Yuemin Zhao, Liang Dong, Chenlong Duan

A gas–solid fluidized bed using magnetite particles is an effective methodology for coal beneficiation in the field of dry coal cleaning. Broadening the size range of magnetite used in the bed decreases medium preparation cost. In this study, a tapered fluidized bed was used to investigate a magnetite particle size range of −0.5 + 0.074 mm. The results showed that a tapered fluidized bed effectively strengthens mixing of magnetite with a wide size range (−0.5 + 0.074 mm). The results of beneficiation experiments indicated that with increasing tapered angle, separation efficiency increased and then decreased. The highest separation efficiency was obtained at a tapered angle of 10°. The optimal results showed that the ash content of the concentrate decreased from 31.82% to 12.33% with a probable error of 0.11, which indicated that a tapered fluidized bed was efficient to improve fine coal beneficiation performance.

By J. O?Shea

From the characteristics of the new (1976) electronic components and units that are being marketed, the author has tried to foresee the types and the performances of the near-future slope-monitoring equipment. Much-improved sensors, instruments and systems for pit use can now be developed - sun-powered telemetry remote stations are feasible, very sensitive as well as precise and drift-free liquid level inclinometers will be available, new techniques for distance measurement with lasers obviate the need for atmospheric corrections and the latest generation of desktop calculators have become easily programmed minicomputers. Thus, it is realistic to assume that fully automatic pit-slope monitoring systems will be operational in the foreseeable future.

Jan 1, 1978

Over 500 industrial, academic, and government representatives from Europe, Canada, and the United States attended the first large symposium ever held in this country on fly ash utilization and technology, March 14-16, 1967, at Pittsburgh, Pa. Sponsored by the Edison Electric Institute, the National Coal Association, and the Bureau of Mines, the symposium featured 27 formal presentations by leading reports from the United States and Europe on all major phases of fly ash production, utilization, and research. Representing the three sponsoring organizations were Edison Electric Institute, James D. William- son, The Dayton Power and Light Co.; National Coal Association, James R. Garvey, Bituminous Coal Research, Inc; and Bureau of Mines, Harry Perry. Symposium chairman was John H. Faber of the Bureau of Mines. Gerard C. Gambs, Consolidation Coal Co., addressed the opening session. Moderated by Mr. Garvey, President and Director of Research of Bituminous Coal Research, Inc., the opening session was devoted to a discussion of the nature of the fly ash problem, including availability, specifications, and limitations on its use. Subsequent sessions covered Fly ash marketing, fly ash utilization in concrete and masonry products, specialized uses, and recent developments in basic fly ash research. Others serving as session chairmen were Oscar E. Manz, Associate Professor of Civil Engineering, University of North Dakota; Mrs. Katharine Mather, Chief, Petrography and X-ray Section, Concrete Division, U.S. Army Engineers Waterways Experiment Station; Mr. Williamson, and Mr. Perry.

Jan 1, 1967

By J. S. Page

El objetivo del texto estriba en una descripción del panorama geológico de las regiones en las que la Cerro de Pasco Corporation realiza sus operaciones de extracción y exploración por carbón, a fin sirva de pauta y guía en este proceso minero. Para ello, se muestran algunos diagramas y descripciones de la geología de Goillard, así como en Jatunhuasi. Posteriormente se anota el grado y los tipos de carbón obtenidos en el país. Finalmente se advierte de que a causa de su origen y subsiguiente deformación, los mantos carboníferos adolecen de defectos y no se logra una adecuada explotación venta del mismo.

Jul 20, 1960

By Enrique Herrera, Manuel Munguía

La Fundición de cobre de Ilo de Southern Perú, arranco sus operaciones en 1960 con el proyecto Toquepala, en 1976 se expandió con el proyecto Cuajone, y en 1995 inició su proceso de modernización con la implementación de un convertidor Teniente y Plantas de Ácido Sulfúrico y de Oxígeno para reducir las emisiones gaseosas de dióxido de azufre al ambiente. En el 2007 se comisionó el proyecto de modernización de la Fundición de Ilo, con la implementación de un horno de fusión “Isasmelt” en reemplazo de los hornos reverbero y convertidor Teniente, y plantas adicionales de ácido sulfúrico y de oxígeno de mayor capacidad a fines de capturar el azufre de los concentrados por encima del 92%, y que se constituyó en el proyecto ambiental con la mayor inversión desarrollada en la historia del país.

Sep 30, 2022

By Jiann-Yang Hwang

Microwave heating has been proved an effective method to rapidly heat iron oxide. This offers an opportunity to apply microwave heating in the steelmaking process. The reduction reaction of iron oxide is traditionally achieved at high temperature with reducing gases such as H2 and CO generated from various sources, including coke, coal, and natural gas. This study investigates the differences in iron oxide reduction using conventional and microwave heating under H2 and CO atmospheres. A special microwave thermal gravimetric device was designed and built to facilitate the investigation. With this device, iron oxides can be heated by electric resistance heating, microwave heating, or a combination of methods. The incoming CO and/or H2 also can be preheated to simulate a potential utilization of recovered heat. The iron oxide weight and temperature can be monitored during an entire reduction period. A series of reduction experiments have been conducted. The results are presented and discussed.

Jan 1, 2006

By Williams Morales

En el presente trabajo se encuentra una innovadora forma de almacenamiento de relaves en la industria minera, al aprovechar las sinergias de operaciones combinadas de lixiviación y planta Gold Mill. Se muestra el diseño, construcción, operación y los controles para dar estabilidad y solidez al almacenamiento de relaves en el pad La Quinua de Minera Yanacocha. Entre sus beneficios, destacan la reducción en los costos de construcción y protección del medio ambiente a través de la captación de agua directa hacia las plantas de EWTP.

Sep 20, 2019

By Wood W, Bell A

Brown coal production in Victoria's Latrobe Valley Region (Figure 1) continues to rise and currently stands at around 50 Mt per annum. With the exception of around 2 Mt used to produce some 700 Kt of brown coal briquettes, this coal is mined by the State Electricity Commission to fuel large thermal power stations with a total installed capacity of just over 5 000 Megawatts. The moisture content of the coal as mined typically exceeds 60 per cent, making Latrobe Valley coal a markedly low rank fuel. The lack of heating value is, however, compensated for through power station design and by the fact that ash yield is very low, usually within the range of one per cent to four per cent on a dry basis. This means that compared with most other coals, the burning of Latrobe Valley brown coal produces relatively small quantities of waste products and discharges a minimal level of pollutants into the atmosphere. Even so, the inherent quality of Latrobe Valley coal does vary significantly from one area to another (Gloe, 1991; Barton et al, 1992) both on a local and a regional scale. Such variations need to be recognised and understood in order to not only realise efficiency gains in existing power stations but to properly assess resource potential for future utilisation and the application of new technologies. The principal aim of this paper is not to describe coal quality variation in detail or to speculate on the nature of and reasons for such variation. Rather, it is to simply underscore that significant differences do occur and that this is clearly a factor which needs to be considered in any evaluation of Latrobe Valley brown coal as a resource for the future.

Jan 1, 1992

By A. Duerksen

Surface coal mining in West Virginia has supplied energy to the eastern coast of the United States for over a century. The coal mining industry has been forced to adapt as societal demands regarding health, safety, and environmental impacts have changed with time. More recent pressure has called for another iteration of change: long-term post-mining sustainability. The research presented in this paper investigates one potential solution?or component of a solution?to improve mining sustainability in Appalachia: post-mining wind power. This paper intends to demonstrate and explain the feasibility of synergistic mine closure and wind development. Wind conditions at three reclaimed mine sites in West Virginia were monitored in order to develop representative case studies for post-mining wind power. This paper contains a summary of the literature consulted to plan the site assessments, the methodology employed to execute them, the analysis steps undertaken to derive conclusions, and a discussion of all findings. This research has found that significant cost savings can be yielded from synergistic mine closure and wind development, as compared to greenfield wind development. Though wind conditions themselves remain the primary driver for site feasibility, post-mining wind power is a practice with significant promise for improving project economics, contributing to renewable energy development, enhancing company-community relations, providing local employment opportunities, and exemplifying sustainable business practices in Appalachia.

Jan 1, 2012

By Oswaldo Ramírez

El presente texto refiere las observaciones sobre el rol del derecho empresarial en la administración del negocio. Las tres observaciones se basan en la responsabilidad de la gerencia con relación a la dirección y administración de las operaciones del establecimiento. Así, la primera observación describe que la responsabilidad de los administradores ante los acciones, el Estado y la sociedad es administrar el negocio con eficiencia y justicia. La segunda, radica en que la empresa debe tener una completa autonomía a través de algunas prerrogativas que permitan solucionar los problemas para mantener la estabilidad de la corporación. Finalmente, la tercera observación destaca que la autonomía de la empresa se diluye por términos de incompetencia del personal que por cualquier otra causa. Es decir, se evalúa la incapacidad en la negociación de ciertos ejecutivos con los líderes sindicales.

Aug 20, 1965

By Mayer Cori

En este trabajo Técnico hemos tratado de obtener los principales indicadores de productividad y eficiencia de las principales actividades de las operaciones mineras subterráneas. Al final de este trabajo se obtuvo, se diseñó e implemento la herramienta Business Inteligencie BI, basada en un modelo de minería de datos de estructura ramificada. Mediante la técnica ERPC (Extraer, Revisar, Procesar y cargar) se obtienen los datos de distintos módulos de carga de información, luego se revisan y depuran, preparan y se cargan en la Data Warehouse del ERP Peolple Soft, para luego realizar un proceso analítico en línea (OLAP) que sintetiza la información en forma de reportes y cuadros de mando.

Sep 1, 2017

By J. Gutiérrez

"La conciliacíón minera es la comparación entre un ítem estimado (un modelo de recursos, de reservas, programa de producción de concentrados, etc.) y un ítem medido o procesado (mineral in situ, mineral extraído, concentrados producidos, etc.). Antes de entrar de lleno al proceso de conciliación es necesario mostrar las definiciones utilizadas en Fortuna Silver Mines. En ese sentido, el presente texto señala los logros más importantes dentro de la implementación de un proceso corporativo de conciliación en dos operaciones subterráneas del Perú y México. En el primero, tenemos el yacimiento polimetálico y en el segundo; el yacimiento de alta ley en plata y oro. De otro lado, se plantea evaluar los problemas más comunes de datos de entrada, salida e índices dentro de la conciliación. "

Feb 1, 2016

By W. J. Schlitt

The development of forced aeration as an approach to enhancing copper sulfide leaching is traced from its earliest development up to present day operations using this technology. Both large-scale field tests and commercial operations are covered. The historical portion is preceded by an introductory discussion of the role of air (oxygen) in sulfide leaching. Sufficient aeration may be achieved via naturally induced convective airflow. However, cases are identified where this is insufficient, leading to retardation of the sulfide leach rate. For these situations, forced aeration may be beneficial. The historical portion of the paper focuses on the major field tests that have been conducted in Montana, Nevada and Utah, along with commercial operations in the United States, Australia, Chile and Peru. The paper concludes with some general comments about the applicability of forced aeration, which are based on the information developed to-date.

Jan 1, 2006

By François Girard

La zone 1 de la mine Doyon (zone altérée), se situe à l?extrémité sud de la mine et est constituée d?une série de veines étroites à fort pendage et ayant des épontes de très faible résistance. Les épontes supérieure et inférieure ont des valeurs de RQD variant de 0 à 20 lors que les valeurs de RQD de la zone minéralisée se situent entre 20 et 40. Le minerai de la zone 1 s?étend sur environ 300 m de long et sur 900 m de profondeur avec des épaisseurs variant entre 2 et 15 m. Des méthodes de minage long-trous y sont utilisées avec des accès longitudinaux ou transverses selon l?épaisseur de la zone minéralisée. L?exploitation de la zone 1 a débuté en 1991 et plus de 1,7 millions de tonnes auront été extraites à la fin 2008. Plusieurs techniques y ont été testées que ce soit au niveau du développement ou du minage afin d?améliorer la sécurité des travailleurs, de réduire la dilution des chantiers et d?en augmenter la récupération. Différentes modifications ont été apportées aux dimensions et orientations des galeries, aux patrons de forage, aux techniques de sautages, au support de terrain, à la séquence de minage et aux méthodes de remblayage. Le texte suivant élabore sur plusieurs approches utilisées lors du minage de la zone 1.

Feb 1, 2008

By J. N. Van der Merwe

The principal goal of the research described in the paper was to determine, by measurement of pillar scaling on pillars that have not failed, whether the pillar life prediction method developed by van der Merwe (2003) was valid as it stood or whether adjustments were necessary to the rates indirectly derived from observation of failed pillars. To this end, measurements were taken on over 350 pillars at 13sites on 6 mines. The project was done as a collaborative effort between the University of Pretoria, the Nancy School of Mines and CSIR Miningtek. During the course of the investigation, it was found that the majority of pillars display maximum scaling at mid height, that there was no clear preferential direction of pillar scaling, and that pillar corners do not scale significantly more than the mid pillar areas. The most important conclusion was that the scaling rates found by measurement agreed with the inferred rates found in the previous work. The previously developed procedure for the prediction of pillar life spans consequently requires no adjustment, although the error span is in the region of 20%. It is recommended to do further research into the effect of sealing of panels and, possible chemical changes taking place in the pillars as they age on the scaling rate.

Jan 1, 2004

By R. E. Collom

The commercial development of petroleum and natural gas fields has reached its present status within 60 years and is still considered by some operators to be "100 per cent wildcatting." 1 A tendency to drill for gusher production, the production that yields big returns in spite of any mechanical defects in drilling methods, has frequently caused drillers to pass by oil-bearing strata of comparatively small yield and actually to overlook rich oil zones in proved fields; in addition, whole fields have been ruined by water because development methods were never carried beyond a hole-in-the-ground stage.2 Unfortunately, the petroleum industry has no mine dumps or tail. ing piles as at metal mines to yield fortunes through later and bette!' methods of treatment. The wasted oil and gas are gone, as are the time, money, and effort wasted in ill-advised or haphazard drilling. Probably as production costs increase less oil will be wasted, but the need to develop and produce from sands of low yield will become more urgent with the increase in consumption of oil and the decrease in supply. Hundreds of wells are producing steadily as the result of months and perhaps years of careful prospecting and of tests during drilling. The Bureau of Mines has studied the testing and drilling methods used at such wells, and presents in this paper a criticism of these methods and suggestions on future work. The term pr08- pecting here means correct identification and measurement of strata as they are exposed by the drill. The term testing means the determination of the kind and amount of fluid stored within the pores or crevices of any stratum exposed in the hole.

Jan 1, 1922

By Dongok Kim

Regardless of the advantages of the Friction Stir Process (FSP), for age-hardened aluminum alloys, the mechanical properties such as hardness in the stir zone decreased after FSP due to the growth or dissolution of strengthening precipitates. Here, as a new technique, FSP was introduced to alloy copper nanopowders in Al7075 T651. Mechanical properties of copper nanopowder- alloyed Al7075 T651 together with micro and nanostructures were compared with those of as-FSPed Al7075 T651 using SEM, TEM, and Vickers hardness testing to understand structure-property relationships. It was observed that Vickers hardness of the stir zone in copper nanopowder alloyed Al7075 T651 increased by 20% compared to that of the heat affected zone, while the as-FSPed samples did not show a noticeable increase in hardness in the same zone. Xray mapping showed traces of copper nanopowder after the process. TEM is being used to verify if there was CuAl2 formed in the copper alloyed sample.

Jan 1, 2006

Antes de determinar la construcción de una represa de relaves, es necesario evaluar la locación y el procedimiento a utilizar para el depósito de los mismos. En este sentido, el objetivo del trabajo describe la rehabilitación de dos represas en la zonas mineras del país, donde una ejemplifica el aspecto del lugar en que fue situada, mientras que la otra, describe el procedimiento de su construcción. La primera de las represas de relaves se sitúa en el lecho de una quebrada, donde previamente se excavó hasta encontrar una roca firme, construyéndose un acueducto de concreto que sirve para decantar las aguas provenientes de relaves y lluvias. El depósito de relaves se realizó por una tubería elevada sobre la represa, separando las arenas segregadas debajo de los pitones para formar los bancos de la represas con ese material. A diferencia de otras represas convencionales, la filtración del agua es necesaria para lograr una distribución en cantidades que no afecten la estabilidad de la empresa. Así, esta primera represa cuenta con un reservorio adecuado y un acueducto de piedra que filtra la humedad, aunque no logró filtrar completamente el agua de la represa, desequilibrando el contenido de la arena con el agua. Para subsanar dicha situación, se tuvo que perforar con brocas diamantinas la roca debajo de la represa, concluyéndose que la estabilidad de la represa es un elemento necesario para la construcción de la locación. De otro lado, la segunda represa está situada sobre una quebrada angosta, donde el terreno en el que se depositan los relaves es detrítico sobre la roca permeable. Para el procedimiento de su construcción se excavó una zanja sobre el piso de la quebrada y se colocó una tubería de doce pulgadas para tomar el agua que posteriormente se decantaría por las chimeneas de concreto. En la rinconada de la quebrada se excavó una hoya con suficiente pendiente, a fin de contener huaycos y asi evitar que la sedimentación obstruya el canal. Luego se realizó una modificación a través de la deposición de arena de los ciclones en la construcción de bancos de reservas, adoptándose la estructura de una represa sobre otra, de forma que la arena nunca descansa sobre la lama, la filtración se hace más lenta a través de ambas represas y el riesgo de roturas del banco es menor, obteniendo un mayor espacio de área para la decantación y el almacenamiento de aguas en la represa. Así, los ciclones se convierten en un elemento de ayuda para la represa auxiliar, rehabilitando a la represa anterior y permitiendo que esté activa nuevamente.

Jul 20, 1959

By John D. Sullivan

A DISCUSSION of the developments of the past decade in the field of refractories, and the effect of these developments on the performance and life of open-hearth furnaces, is perhaps best introduced by reference to Fig. 1. This shows the most important types of refractories doing into various parts of the furnace, together with their cost, and remarks on their use. It has been estimated that half of the refractory makers market comes from the iron and steel industry, and something like one-third of all refractory brick used finds its way into open-hearth furnaces. To melt steel, a furnace capable of withstanding temperatures close to 3000 deg. F. is required. The furnace is assembled of various refractory materials selected by experience and economic considerations. Furnace structures today, from a refractory standpoint, are considerably different from a quarter century ago. Furnace operators, interested in the performance of refractories, care little how they are made or where they come from so long as they give reasonable service. But, the entire history of the refractory is important and technical knowledge of the ceramic materials used in making the refractory is necessary to the manufacturers, so that the proper article gets into the hands of the ultimate consumer.

Jan 1, 1936