Search Documents

By Sarma Kanchibotla

In mineral industry operations the insitu ore is’separated from the waste rock and is subjected to a series ofprocesses to convert it into a valuable product. Profitability of any operation in this industry depends on how eficiently the insitu rock (ore -I- waste) is converted in to the final product and how much value @ice) it commands in the market. Traditionally, the total process in mineral industry is classt@ed into two groups as mining and milling, and optimised independently without considering the impact of one over the other. This paper investigates the impact of mining operations (especially blasting;) on downstream processes and demonstrates the potential benefits of the “Mine - Mill Blasting” approach through simulations and case histories.

Jan 1, 2000

By Calvin J. Konya

Many controversies and differences of opinion exist in blasting technology. The primer location in small diameter dynamite columns is an example of one of these controversial areas. It is generally agreed that in rotation firing of small diameter blastholes, primer placement near the bottom of the borehole is beneficial since it reduces the likelihood of cutoffs. The controversy results in the actual location of the primer in the bottom of the blasthole. Some references indicate that the primer cartridge should be the first cartridge in the bottom of the hole, with the cap pointed toward the collar of the hole. Others indicate that performance is improved with no sacrifice in safety by placing a tamped cartridge first in the hole, and the second cartridge being the primer. The following investigation provides some factual data for consideration.

Jan 1, 1980

By Robert L. Brooks

This paper is intended for companies at all levels of the Explosive Industry and in particular, those that do not have a risk manager. It is strictly informational in nature and no reference is made, or intended towards any existing insurance company or agency.

Jan 1, 1993

By A Gene Riggs

The Cerrejon Coal Project in Colombia, South America is one of the largest coal mines in the world. The mine is located in northeastern Colombia on the La Guajira penninsula. The area is in a remote valley 132 miles east of the city of Barranquilla.

Jan 1, 1984

By Chantale Doucet, Yves Lizotte, Alan Cameron

A joint Federal Government-Industry research project on the effect of geology on the fragmentation of rock excavated by blasting in underground developments was conducted at the CANMET Experimental Mine, near Val d’Or, Quebec. A total of thirteen (13) blasts were studied from November 1994 to February 1995. The analysis of each blast was divided into three stages: pre-blast characterization, including structural mapping, assessment of Rock Mass Ratings (RMR), Tunneling Quality Indices (Q), blast design documentation; blast characterization comprising blast vibration monitoring and analysis; and post-blast assessment comprising fragmentation assessment by digital photoanalysis, calculation of half cast factors and measurements of bootlegs.

Jan 1, 1996

By J Mensah, G C. Sen

Often large boulders of rock have to be fragmented in civil or mining engineering operations. These oversize boulders are encountered after primary blasts in both surface and underground excavations of minerals. Various methods are employed to break large boulders into a manageable size for loading and crushing. These methods range from mechanical breaking (such as drop-ball and hydraulic impactor) to the use of explosives. Apart from these, static agents (such as expanding chemicals) are used in special circumstances.

Jan 1, 1989

By Steven V. Crum, Willard E. Pierce

Concern has been raised about the adequacy of current regulatory guidelines designed to protect homes from unwanted blast damage due to low frequency ground vibrations; in particular those with predominant frequencies below 6 Hz. This report summarizes and updates the preliminary results of a continuing Bureau of Mines investigation which will be completed later in 1995. Four structures at four different surface coal mines have been studied by examining their response to ground vibrations created from overburden blasting. House response to ground vibrations with dominant frequencies down to about 3 Hz were recorded. Many of the blasts produced ground vibrations with peak amplitudes above expected crack-producing thresholds. Response motions were compared to those predicted by theoretical single degree of-freedom response models.

Jan 1, 1995

By D T. Froedge

A new system for acquiring blast vibration data and a method for presenting that data in such a way that there can be an extraordinarily enhanced insight into the understanding of vibrations produced by blasting is described in this paper.

Jan 1, 1989

By Scott E. Winston, Spencer C. Watson

Dynamite is a generic term for a variety of high explosive formulations containing a blend of liquid and solid nitrate esters co-mixed with solid oxidizers and carbonaceous fuels. Dynamites can be divided into general classes of nongelatins, semi-gelatins, and gelatins which vary as to their detonation rates, densities, and water resistance. There are also numerous products within each classification depending on their utilization or on their permissibility in various types of underground mining operations.

Jan 1, 1985

This paper examines the hypothesis that the fragment size distribution of blasted rock contains information about the changes in fragment sizes with distance from the borehole, and that this information can be interpreted and used to predict the effect of powder factor on fragmentation. A set of simple relationships between the fragment size distribution curve and the dependence of fragmentation on powder factor is proposed. The equations derived are compared with published data on fragmentation in small scale blasting. Two data sets were analyzed, and the results confirm the hypothesis.

Jan 1, 1997

By Malcolm Scoble

The estimation of digging, ripping and blasting requirements in advance of mine production is a difficult task. The characteristics of the superficials and rock mass govern the type and intensity of ground preparation required as a prelude to loading. The incentives for optimum planning of preparation are primarily economic but also relate to mining method and equipment selection, productivity and environmental impact.

Jan 1, 1985

By D G. Dressler, Paul Yeager

A previously little-known facet of seismic frequency spectrum analysis is gaining significance. The frequency spectrum of seismic waves promulgated from blasting is a significant factor in causing blasting complaints and threshold (architectural type) damages.

Jan 1, 1987

By K R. Sharpe, A Davitt

CXA is currently evaluating, in co-operation with Inco Metals, a new idea in small diameter hole blasting - the Unidelay Nonel initiation system. In concept, the Unidelay system is a hybrid of the conventional multi-period Nonel system and the safety fuse assembly/igniter cord system. It combines the operational advantages of the latter, simplicity and flexibility, with those of the former, safety and compatibility with all commercial explosives.

Jan 1, 1982

By Jack Eloranta

This paper documents the relationship between material handling and processing costs compared to blasting cost. The old adage, "The cheapest crushing is done in the pit", appears accurate in this case study. Comparison of the accumulated cost of: powder, selected wear materials and electricity; indicate a strong, inverse correlation with powder factor (lbs powder/long ton of rock). In this case, the increased powder cost is more than offset by electrical savings alone.

Jan 1, 1995

By Calvin J. Konya

When blasts are designed, we normally assume the best case situation. We assume that all burdens and spacings will be properly drilled, holes will be properly loaded, initiators will fire at the nominal time and the explosives will release their full energy. This type of precision can be obtained at a machine shop where precision equipment is available to do machining, however, in the field, no matter how well a blast is designed on paper, it most likely will not be done in the exact manner in the field.

Jan 1, 1990

By Baron Fidler, Dave Lilly, Matt Budin

Cumulative sum (CUSUM) statistical process control methods have been used in many industries to monitor quality control results. CUSUM charts are a method to determine when small changes in data indicate a major change in results. E.S. Page at AT&T developed the method in 1954. In many blasting situations, vibration and air blast readings vary slightly from blast to blast. Whether the change is significant or not can be hard to interpret from the raw data. CUSUM charts can assist in determining whether a major change is taking place and when the change began.

Jan 1, 2009

By John A. Franklin, Norbert B. Maerz, D Linn Coursen

Accurate measurement of blast fragmentation is important in mining and quarrying operations, to monitor blasting and optimize blast design. A new digital photoanalytical method to measure the block size is presented here. Photographs of the broken rock are digitized, apparent size distributions measured, and corrections made for overlapping blocks, by means of an empirically derived correction function. The method was tested during recent full-scale blasting tests in Virginia, USA. It shows great potential as a practical aid to predicting, monitoring, and controlling the quality of the fragmented rock.

Jan 1, 1987

By Shijie Qu, Paul N. Worsey

Pre-splitting has become widely adopted for the formation and protection of final surface rock excavation profiles in both large scale civil construction and highway rock cuts. Jointing has been shown to affect the success of pre-splitting and the smoothness of the resulting profile, however, only closed joints have been investigated. Frequently jointing that is closed at depth is open at and near the surface due to weathering, reduced stresses and ground water percolation. In many instances, problems are associated with surface rock layers whereas at depth these problems are either reduced or do not exist.

Jan 1, 1987

By K. Ram Chandar, Vedala Rama Sastry

Fragmentation and muck pile profile together play an important role in optimizing the excavation costs for given geo-mining conditions. Initiation system is one of the vital parameters influencing the fragmentation and muck pile throw (profile). An attempt is made through this paper to study the characteristics of muck pile produced in addition to fragmentation. Two new parameters namely “throwburden ratio” and “muck pile ratio” are proposed for assessing fragmentation and movement of material. Field investigations were carried out in a limestone mine in southern India with shock tube and detonating cord initiation, using four initiation patterns, keeping other parameters like burden, spacing,delay timing etc. same.

Jan 1, 2008

By David Harrison, Brian Harrison

The Army Corps of Engineers completed the Charleroi Lock and Dam in 1932. It is located on the Monongahela river approximately 22 miles (35k) south of Pittsburgh in Charleroi, Pennsylvania. It is comprised of a 420-foot (128m) gated dam, and a 720-foot (219m) by 56-foot (17m) land side lock, which provides for a 16.6 foot (5m) vertical lift.

Jan 1, 2018