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By John P. Briand III, Douglas J. Aghjayan, Robert E. Fosse

This paper highlights the successful pile load testing program for the redevelopment of Pier One in East Boston, Massachusetts. Pier One is a 5.4-acre parcel on a dormant waterfront site used in the 1950s as a warehouse and distribution facility. The developer plans to re-use the existing 14-inch-diameter concrete-filled steel pipe piles to support four 5- to 7-story apartment buildings above a 2-story parking garage. A pile load testing program was developed to establish if the existing piles could support design loads of 240 kips for project financial feasibility and up to 300 kips for a significant reduction in future foundation costs. The Phase 1 program consisted of statnamic and dynamic load testing on two piles with two loading intervals (200 and 240 kips). Based upon the favorable results of the Phase 1 program, the Phase 2 program involved statnamic load testing on two piles and dynamic load testing on ten piles with three loading intervals (200, 240, and 300 kips). The Phase 2 program confirmed the favorable results which were applied across varying strata thicknesses and pile embedment depths. The average allowable capacity for the piles tested was greater than 300 kips with pile movement up to 0.3 inches.

By R. Bruce Patterson

The New Tacoma Narrows Bridge is a classic suspension bridge founded on concrete caissons. Caisson construction was complicated by the proximity of the existing bridge piers, only sixty feet away. High capacity plate anchors were used successfully to moor the new caissons in currents as strong as seven knots during construction.

Jan 1, 2013

By Kenton W. Braun

Concourse B at the Anchorage, Alaska International Airport is currently being renovated while retaining the original building structure and foundations. Part of the renovation includes the installation of a new, permanent baggage tunnel system beneath the existing building. Installation of this cast in place concrete tunnel, beneath the existing structure, required installation of a steel retaining wall to support footing loads above the base of the excavation. Construction of this retaining wall presented challenging and unconventional design and construction methods. Detailed discussions of the design and construction techniques utilized for this project are outlined.

Jan 1, 2008

By Frank Rausche

Introduction and Background Testing -Pile Preparation -Data Processing -Data Interpretation/Case Studies Case Studies - Existing Piles Stories from around the world

Jan 1, 2001

By Clif Kettle

The paper will detail the design and execution of passive and active settlement control measures, the means adopted to overcome the various physical and operational constraints, and to meet specified allowable settlement criteria. The paper will highlight the close integration between the tunnelling and geotechnical contractors, designer, and Client, and demonstrate how particular practical difficulties were overcome by both the design and the construction methods.

Jan 1, 2008

By Rob Jameson

Micropiles are ideally suited to seismic retrofit applications. Their high tensile and compressive capacity can sustain the large concentrated loads induced during seismic events. Micropiles can be drilled through and grouted into the wide variety of soil and rock materials encountered in seismically active zones, using equipment that operates effectively within existing structures. Micropiles have seen increased acceptance and are now widely specified for retrofit work in the San Francisco Bay Area. While installation equipment and the structural configuration of micropiles have been largely unchanged since the early 1990?s, market forces have pressured both engineers and contractors to continually optimize the cost and performance of seismic upgrades. Instead of the contractor simply developing stronger, stiffer and cheaper micropiles as isolated structural elements in response to a specification, focus has shifted to maximizing the efficiency of micropiles within the overall foundation system. The case history of seismic retrofit project in Berkeley, CA is presented to illustrate the collaboration between designers and drilling specialist which resulted in a structurally efficient and cost effective design. The seismic retrofit program for this 6-story concrete building was developed through careful consideration of the geotechnical and structural mechanisms of resistance, in combination with the deformation response of high capacity micropiles (2670 kN) under ultimate loading conditions. This case history describes the interactive project development emphasizing performance-based design and field testing to optimize the micropile foundations and the overall structural system.

Jan 1, 2008

By Dempsey S. Thieman

Innovative marine bulkhead design and construction techniques were used in the fast-track design and construction of a high-capacity, deep-water dock in the highly seismic region of Alaska?s Aleutian Islands. The geotechnical investigation and design through construction phases were completed in just eight months. The adaptable OPEN CELL® design, readily available standard flat sheet pile and an experienced contractor were integral to the successful completion of the project. The cost of the structure was determined to be approximately 50 percent of a comparable pile-supported platform dock structure, allowed higher load capacity, rapid construction, less maintenance, and provided substantially more uplands. This paper details the design and construction of this unique and challenging project. The OPEN CELL structure is a vertical flexible membrane system that offers significant advantages over other structure types: ? Its flexible membrane structure is not dependent on toe embedment for stability. ? Poor soil conditions, shallow bedrock, high seismic loads, deep water, scour, etc., can be accommodated due to its adaptable design. ? It has a very high load capacity?capable of several thousand pounds per square foot. ? Allows buried utilities which results in lower cost and reduces freezing conditions ? The sheet pile tail walls can be extended to provide increased global stability if needed. ? Standard sheet pile and connectors with traditional installation techniques allow accelerated construction schedules.

Jan 1, 2008

By Larry Rayburn

Augercast piles evolved in the late forties from the process of pressure grouting open holes backfilled with stone. In 1956, a patent was issued for a cast in situ pile by pumping high pressure grout through hollow-stem, continuous flight auger as the auger is gradually withdrawn from the ground. The patent rights expired in 1973 and the use of auger-cast piles greatly expanded with most large deep foundation contractors now installing augercast piles. At one time augercast piles had a bad reputation, partly because of not having a blow count to give some engineers a confidence factor and there were some quality issues. Over the years the quality issues have been eliminated and I am sure the augercast is the most installed pile in private industry and is now being used by some State Agencies.

Jan 1, 2005

By Damir Dedic, Wörle. Patrick

"Soil properties within a construction project area are analyzed during the planning phase. However, it is only possible to achieve selective soil exploration, even in the case of very extensive investigatory programs, which results in a certain soil risk and uncertainties for planning and execution.Therefore, the application of monitoring systems is becoming increasingly important in the field of geotechnics. The application of suitable monitoring systems for these particular purposes provides considerable knowledge relating to the load bearing behavior of the soil and the ground anchor. Applications that present major challenges to measuring anchor forces include back-anchorages of long-lasting and very deep construction pits, construction pits in urban areas, slope and embankment supports for track and vehicular routes, port and lock structures, and uplift control. Apart from overseeing individual construction stages, monitoring systems analyze the interaction between the soil and structure throughout the latter’s entire life cycle and safeguard the functional capability of the applied system components. Geotechnical construction projects can be adapted, optimized and carried out with enhanced safety from the information obtained.Conventional Monitoring SystemsThere are numerous approaches for determining anchor forces of bar or strand anchors. Lift-off tests and measurements with load cells are the most common methods.Lift-off Test: Lift-off tests provide a possibility to monitor the prevailing force in strand or bar anchors. The entire anchor head structure is lifted using the appropriate equipment. The steel tendon is prolonged, or in the case of strand anchors, a screw-on cap holds the wedge carrier so that a tensioning jack can be mounted above it. Then, the tendon is prestressed until the lower anchor nut (bar) or wedge carrier (strand) is lifted off from the anchor plate. The intersection of the two straight lines in the figure represents the force at which the anchor nut or the wedge carrier lifts off from the anchor plate. Thus, the intersection displays the actual load of the anchor. This form of anchor force control gives conclusive results, but at the same time requires extensive accessories and extra personnel to execute the test. For this test, a sufficient bar overhang must be available, the wedge plate must possess an external thread, or there must be a strand overhang of at least 24 in (60 cm). Furthermore, the anchor head must be freely accessible and in a position to be reached with the necessary equipment."

Jan 1, 2017

By Chris L. Powell, Russell J. Denny

"The remotely located Cockatoo Island iron ore mine off the Kimberley coast in the northwest of Western Australia has been in operation since 1951. The mine was recently expanded up to about 50 m (165 ft) below sea level using staged construction to create a rockfill seawall around the open cut mining operation. Late in 2013, to allow expansion of subsea iron ore mining operations, Wagstaff Piling was engaged to install a seepage barrier through the rockfill seawall and into the underlying seabed sediments.Earlier stages of seawall construction had used a variety of different construction techniques with varied success, and the history of subsea mining on the island had been plagued with failures, including failures in the slope of the seawall itself, hanging wall failure underneath and inside the seawall, and footwall failures as the ore was mined leaving the rock face inclined at 55 degrees, parallel to the bedding. The current expansion, known as the Stage 4 expansion, was more tightly constrained by the pit geometry and available materials than previous seawall expansions that adopted clay core and sheet pile seepage barrier solutions. In Stage 4, an innovative seepage barrier solution using a grout curtain was selected to provide the necessary cutoff to allow access to high-grade ore, while protecting the mine from inundation by the sea.Seawall ConceptThe open cut subsea mining operation consisted of a 3 km (1.9 mi) long narrow pit along the south side of Cockatoo Island that extended to depths of about 50 m (165 ft) below sea level, and were exposed to the open sea on the south side of the pit. Massive tidal variations of more than 10.5 m (34.5 ft) required a seawall founded on the seabed, extending upwards to RL+13, to safely protect the pit from the high tide level rising to above RL+10."

Jan 1, 2017

By Chris L. Powell, Russell J. Denny

"The remotely located Cockatoo Island iron ore mine off the Kimberley coast in the northwest of Western Australia has been in operation since 1951. The mine was recently expanded up to about 50 m (165 ft) below sea level using staged construction to create a rockfill seawall around the open cut mining operation. Late in 2013, to allow expansion of subsea iron ore mining operations, Wagstaff Piling was engaged to install a seepage barrier through the rockfill seawall and into the underlying seabed sediments.Earlier stages of seawall construction had used a variety of different construction techniques with varied success, and the history of subsea mining on the island had been plagued with failures, including failures in the slope of the seawall itself, hanging wall failure underneath and inside the seawall, and footwall failures as the ore was mined leaving the rock face inclined at 55 degrees, parallel to the bedding. The current expansion, known as the Stage 4 expansion, was more tightly constrained by the pit geometry and available materials than previous seawall expansions that adopted clay core and sheet pile seepage barrier solutions. In Stage 4, an innovative seepage barrier solution using a grout curtain was selected to provide the necessary cutoff to allow access to highgrade ore, while protecting the mine from inundation by the sea.Seawall ConceptThe open cut subsea mining operation consisted of a 3 km (1.9 mi) long narrow pit along the south side of Cockatoo Island that extended to depths of about 50 m (165 ft) below sea level, and were exposed to the open sea on the south side of the pit. Massive tidal variations of more than 10.5 m (34.5 ft) required a seawall founded on the seabed, extending upwards to RL+13, to safely protect the pit from the high tide level rising to above RL+10."

Jan 1, 2017

By Caciola Jr. Joseph J., Nidal M. AbiSaab

"Thanks in great part to the geology of the New York City Metropolitan area, mini-caissons are a popular choice for deep foundations. These drilled elements are readily available, easy to install with minimal impact on adjacent structures, and can be designed with large compressive and tensile capacities. Despite the frequency with which they are employed, the engineering design community is divided over several of the underlying principles governing the design of mini-caissons. This paper seeks to draw attention to several of these issues in an effort to encourage further research and discussion, namely: (1) how the allowable stresses have changed for the NYC Building Code over time, (2) the inconsistent load transfer mechanisms considered for geotechnical capacity, and (3) the role of the permanent steel casing towards structural capacities of mini-caissons.INTRODUCTIONIn the local construction nomenclature, mini-caissons are drilled deep foundation elements which derive their capacity from a socket in rock. A permanent steel casing (commonly between 7- and 24-inches in diameter) aides the drilling through overburden soils to the top of bedrock. Afterwards, an uncased rock socket is drilled into the bedrock and the inside of the casing and rock socket is inspected by means of portable video equipment. After inspection, the interior of the socket and casing is filled with steel reinforcement and concrete or grout. The casing-soil interface is generally ignored for axial design purposes and the full geotechnical compressive or tensile capacity is assumed to be generated in the rock socket. Figure 1 shows a typical mini-caisson cross section.Mini-caissons have been used for decades in the New York City area for a number of reasons. They have historically been proven to develop high axial capacities in the city’s metamorphic rock (Tamaro et. al. 2000), often exceeding 300- to 500-tons. Additionally, their method of installation (drilling) is generally able to bypass layers of dense Glacial Till, boulders, and manmade fill which would interfere with the installation of other pile types (e.g. driven piles, auger cast piles). Further they are able to extend to depths exceeding 50-ft to reach bedrock underlying a site, making them a useful tool in areas where rock is relatively deep or varied in elevation. Drilled casing installation also results in fewer vibrations and disturbances to adjacent structures and can occur in areas of restricted access (a constant concern for any project in a dense urban environment such as NYC)."

Jan 1, 2016

By Raymond J. Poletto

This paper describes the special problems that occur with the construction of diaphragm walls and discusses the lessons learned during the repairs of structural walls. Although diaphragm or slurry wall technology and equipment has vastly improved since its development in the late 1950?s, significant problems still occur. Key issues are repairs related to panel joints between wall panels, concrete defects associated with tremie concrete problems, leaks and other defects at tieback reservations or inserts, wall leaks within the plane of the wall and surface repairs. The paper supports the position that diaphragm walls are relatively watertight when properly constructed, but cautions that it is necessary to address potential problems in the design stage and allow for flexibility in construction so that the problems that occur can be corrected once encountered. Due to the fast track nature of most projects the time available for design, detailing and construction is limited. As a result, insufficient attention to detail by any of the responsible parties can lead to imperfections and defects in the wall. The authors describe the nature of these problems and their potential resolution based on ?lessons learned.? The timely response to wall problems is essential to the successful completion of a diaphragm wall project. Appropriate repairs have resulted in largely successful jobs starting with the World Trade Center in New York City. The authors? total 80 years of experience as the engineer of record and designer, inspector and contractor?s representative for the diaphragm wall results in a unique insight to deal with these problems.

Jan 1, 2011

By George Burke

"Many soil mixing methods have evolved over the years, but the Trench Cutting Re-mixing Deep method (TRD) was developed in Japan, circa 1993, to construct continuous uniform cutoff walls, without the need for an open trench. TRD mixing has been used on over 300 projects in Japan for excavation support, groundwater barriers, liquefaction mitigation, soil improvement and pollution containment. To date, TRD mixing has been used on only three projects in the United States: a test cell in Long Beach, Calif., for seawater intrusion barrier in 2004; a groundwater barrier at a wastewater treatment plant in Lincoln, Calif., in 2005; and presently at Herbert Hoover Dike surrounding Lake Okeechobee in southeastern Florida.The most notable benefits of TRD are its abilities to overcome difficult geology, such as layered rock and dense cobbles and gravels that hinder other soil mixing methods, and to create extremely high-quality walls. The method is ideal for situations in which access precludes the use of more traditional methods due to spoil control, such as waterways and congested urban environments or subsurface obstruction/difficult ground. Spoil disposal is minimized since TRD mixes the soil in place.TRD mixing has a horizontal continuity advantage over traditional multi-auger deep soil mixing (DSM) systems. Because DSM systems create walls by overlapping soil-cement columns, the auger may be deflected by difficult ground, and gaps are possible. Gaps may also occur when constructing an exceptionally deep wall due to the possibility of auger deviation from its required vertical alignment.The method also has a homogeneity advantage in layered soils. Because DSM constructs columns by rotating the defined length mixing tools up and down the soil profile while injecting binder, strength and permeability in each layer will vary. The TRD method vertically mixes the entire profile and core samples show highly uniform strength. It is most cost-effective in deep difficult ground such as layered rock or dense cobbles and gravels."

Jan 1, 2009

By S. Y. Fantaye

This paper discusses the design, construction and performance of a 30 inch thick diaphragm wall recently constructed in Baltimore, Maryland at Inner Harbor East. The project site is an established marina and waterfront property. The geologic profile consists of fill, alluvial silt and clay, Potomac sand and clay, decomposed rock, and weathered rock on top of gneiss bedrock. The approximately 1,300 ft long perimeter diaphragm wall serves as a water cut-off, perimeter basement wall and support of excavation for the high rise project?s five levels of below-ground parking. Due to the fast track construction and the tight schedule, the initial design of the diaphragm wall was based on a limited amount of geotechnical information. Supplemental borings were then performed along the alignment of the wall to verify the design assumptions and wall depths. Additionally, the design criteria required that the wall be keyed into a competent stratum with low permeability. The Engineer of Record for the diaphragm wall, Mueser Rutledge Consulting Engineers (MRCE) completed the design and produced accelerated construction documents allowing the developer to release the drawings early for bid. This paper describes the theoretical soil parameters used to develop the loads, moments, and shears for the design of the diaphragm wall and the temporary tieback anchors. It also discusses the refinement of these soil parameters using the observed wall displacements and tieback pre-stressing forces as a baseline. This paper compares the calibrated parameters to the values used in the design of the wall. It explains how the soil structure interaction model was developed and the soil parameters calibrated using PLAXIS 2D non-linear finite element software. The paper also discusses the use of the proprietary CWS joint by Soletanche/Inquip JV as end stop between consecutive wall panels and the unique top-down construction utilized to support the diaphragm wall at the Southeast double re-entrant corner.

Jan 1, 2008

By Ramanathan C, Prasad P. V. S. R

The most critical challenge for any large size storage structures to be constructed on soft compressible soils is bearing capacity and consolidation settlements. Consolidation is the time dependent phenomena, as expulsion of water from soil voids on application of external load will take longer period. It is mainly influenced by soil consistency, permeability, thickness of compressible stratum and presence of free draining layers. This study deals with the foundation solution of a large size Mounded Storage Vessel (MSV) to be constructed on thick compressible stratum whose loading intensity is around 155 kPa and the estimated settlements are greater than 400 mm. Hence, the foundation solution using vibro stone columns is adopted as an effective technique to address the challenges of excess settlements and inadequate bearing capacity. Further to keep settlements within the permissible limit of 50 mm, preloading technique with 60% of actual loading intensity will be utilized. The consolidation analysis of stone column reinforced foundations is carried based on the method given by Han and Ye (2001). The quality of the stone columns is ensured by real time quality control measures and the performance of the stone columns shall be ensured by vertical load tests. Ground settlements was closely monitored with proper instrumentations and the actual degree of consolidation has been verified by Asaoka’s (1978) method.

Sep 1, 2022

By C. Guney Olgun, Charles Elks, Sherif L. Abdelaziz, James R. Martin, Christopher Fox, Pier Luigi Iovino, Fatih Catalbas, Pierre Gouvin

"Energy piles are a new innovative renewable energy technology to access and exploit the relative constant temperature of the ground for efficient heating and cooling of buildings. Examples of energy piles include drilled shafts, continuous flight auger (CFA) piles, driven piles, and micropiles. A field test setup was installed at the Virginia Tech Geotechnical Research Facility to study energy piles. The field test consists of a total of five micropiles 25 cm (10 inches) in diameter, four of which were equipped with circulation loops. The test piles extend to a depth of 30.5 meters (100 feet) and are heavily instrumented with strain gauges and temperature sensors. Several observation boreholes were formed around the test piles to monitor ground temperatures. Thermal conductivity tests and field load testing were performed to investigate the behavior of Energy Piles. This paper presents results of the thermal conductivity tests and thermo-mechanical field load test performed as part of this field investigation.IntroductionThere is a developing trend around the world to explore alternative energy sources. The main driving forces are growing global energy demand, depleting natural resources and the adverse effects of greenhouse gas emissions from fossil fuel consumption. Geothermal energy is one of the promising renewable sources that can be utilized to offset such trends. However the use of geothermal energy has been limited mainly to certain hot spot areas where it is used either for district heating and/or electricity generation. Ground temperatures below a depth of about 6 meters (20 feet) remain stable compared to outside air temperatures, typically lying between 8-23°C (46-73°F) at most U.S. regions. The constant temperature and heat storage capacity of near surface soils in any region represent a tremendous potential of stored energy that can be used for heating and cooling of structures."

Jan 1, 2017

By Scott M. Doehla

A proposed rehabilitation of a 200,000 sf, 75-foot high steel-frame building at the former U.S. Navy Yard in Brooklyn, New York required the review of existing foundation data and an investigation of the foundations with respect to their condition. The building was constructed in stages between 1856 and 1933, including several expansions and interior equipment with isolated foundations. The building has clear spans on the order of 50 feet and at one time supported cranes allowing transport of heavy equipment through the building. The proposed rehabilitation is to include a food manufacturing center and office space having multiple stories. Original construction drawings, available from the Brooklyn Navy Yard Development Corporation?s drawing archive, were reviewed to determine the foundation system supporting the structure. The original drawings provide a window into the methods utilized during late 19th and early 20th century pile foundation construction. The review revealed that the building is supported by pile foundations ranging from timber to concrete-filled steel pipe (depending on the year of construction). Annotations including pile driving records were available on some drawings indicating the design and as-built capacity (using the ENR formula for driving resistance). An investigation consisting of test borings was performed to identify the subsurface conditions underlying the building for evaluating theoretical capacity of the piles. A test pit investigation was performed against existing columns within the structure to expose the piles and pile caps for inspection pertaining to pile condition. The test pit investigation revealed methods utilized during original construction to integrate new columns with existing floor slabs, the use of below-grade brick arches to support a floor slab, and the condition of timber piles which were likely installed up to 120 years ago. The observations made within the test pits were compared with original drawings to evaluate the accuracy of these drawings.

Jan 1, 2008

By W. Morgan NeSmith

A drilled displacement pile program was utilized for the expansion of an existing power plant in Cohasset MN adjacent to the Mississippi River. The drilled displacement (DD) pile is an innovative foundation type that provides exceptional value in some geologies. In the U.S., DD piles have typically been used in coarse-grained soils due to the large friction capacities that can be generated by the piles in these conditions. This project was the first large scale experience for the project team where it was anticipated that significant portions of the DD pile capacity would be developed in primarily fine-grained soils. The project site consisted primarily of variable amounts of fill overlying predominantly low plasticity alluvial silts. In some cases, alluvial silty sand layers were encountered within the expected pile installation depths. Alluvial sands were typically encountered below the silts, in some cases within the expected pile installation depths. The project team developed a probe and pile load test program to address the variable subsurface conditions across the site. The program included monitoring various parameters (including applied torque and tool penetration rate) during the drilling portion of the pile installation using recently developed data acquisition techniques. This data was used to estimate the rig energy, or Installation Effort (IE), required for pile installation. IE profiles from the test and indicator piles were compared with subsurface data available from a number of previous site characterizations. Additionally, Cumulative IE values were compared to an in-house database of IE vs. DD Pile Capacity. Final production pile toe levels were based primarily on IE values selected from this comparison. The IE data collected during production was also used to address large variations in pile-cutoff elevation (relative to a fairly uniform ground surface elevation).

Jan 1, 2008

By C. Michael Morgano

Static tests are costly and time consuming, so they are not always the best answer [ ]

Jan 1, 2005