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By Monica Stuckert

Field studies were made at an Appalachia coal stripping operation to evaluate the differences in cost and performance between blast casting with pre-split dewatering versus conventional coal overburden blasting.

Jan 1, 1985

By Zoltan Susanszky

Technical development in blasting requires improvement of industrial explosion techniques in two fields. One is to apply increasingly exact and economical solutions with more effective explosives, the other is to restrict as much as possible the environmental effect of explosions.

Jan 1, 1978

By William H. Snyer, Victor A. Sterner

A cache of buried explosives was discovered by ICI Explosives, USA Inc. at one of their sites near Gillette, Wyoming. An intensive investigation conducted by ICI management indicated that nitroglycerin sensitized dynamite might be present. Information also indicated that up to 20,000 pounds of explosives may have been buried.

Jan 1, 1997

By Alday B. Andrews

A computer program called Seiswise that predicts the character and intensity of ground vibration generated by surface blasting operations was developed and field tested. The program uses the time histories of one or more pilot shots in combination with various initiation sequences to construct synthetic seismograms which are examined to select designs that will produce low levels of ground vibration.

Jan 1, 1990

By Dennis A. Clark, Richard E. Calvin

As the scarcity of mineral resources increase and subsurface mining activities expand along with simultaneous surface mining in coal, industrial minerals and rocks, along with metals, the need to insure safe conditions is paramount.

Jan 1, 1981

By John W. Kopp, David E. Siskind

Over 4 billion pounds of commercial explosives are used by the U.S. mining industry every year with an excellent and improving safety record. However, accidents involving explosives are seldom minor. They produce a disproportionate amount of fatalities compared to other mining activities, as reflected in the relatively high severity rates. The U.S. Bureau of Mines (USBM) has been analyzing blasting accident data obtained from the Mine Safety and Health Administration (MSHA) to determine the most frequent causes of mine blasting accidents, examining trends in these accidents, and identifying areas of needed research. This paper is an update of three previous blasting accident studies conducted on 4-year intervals by the USBM and published in 1983, 1987, and 1991, and is based on a total of 869 blasting accidents.

Jan 1, 1995

By Young-Dong Cho, Han-uk Lim, Bok-Ki Park, Sang-Eun Lee

Many methods and techniques have been developed to reduce ground vibrations. Some of them are an adoption of electric millisecond detonators with a sequential blasting machine and an improvement of initiating system with an adequate number of delay intevals.

Jan 1, 1995

By Thomas Palangio, Lyall Workman, Jack Eloranta, Tom C. Palangio

The fragmentation distribution of the blasted ore is an important descriptor of blasting results. Traditionally it has been hard to measure quantitatively. Developments in image analysis over several years makes it more feasible to measure fragmentation before crushing on a continuous basis. Post crushing, mill feed distributions can also be measured.

Jan 1, 2007

By Dale S. Preece, Lee M. Taylor

Computer simulation of the physics involved in conventional rock blasting can be split into two phases; transient stress wave propagation and rock motion. Because the two phases involve totally different mechanisms and time scales, they must be numerically modeled with two different computer programs. The first phase is usually modeled with a finite element or finite difference code which treats the rock as a continuum and simulates the transient stress wave and subsequent fragmentation of the rock. The second phase is usually modeled with a distinct element technique where the rock mass after fragmentation is no longer treated as a continuum but as a finite number of distinct particles that interact with each other through collision mechanics.

Jan 1, 1989

By Don Houston

Vertical crater retreat mining (VCR) requires initiation methods that minimize debris in the borehole. The use of detonating cord and shock tube detonators eliminates debris that could interfere with subsequent loading operations and avoids the cost of using drilling equipment to clear the debris. The explosive must not be sensitive to the strength of detonating cord used, otherwise timing will be affected. “Slicing and Dicing” of product before “Air mailing” down boreholes may facilitate loading, especially in wet holes, and can result in product surrounding the detonating cord. Cord sensitivity testing confirmed that having the detonating cord surrounded by product significantly increases the likelihood of an energetic reaction. Careful formulation and testing, based on a thorough knowledge of the application and the role of ingredients in affecting performance, ensures reliable initiation and avoids cord sensitivity. The use of certain metallic nitrate salts, even in relatively small amounts, was found to significantly increase the cord sensitivity of watergel formulations. Evidence of increasing cord sensitivity includes increasing amounts of damage to product and packaging, to ejection of product from the test pipe, then cracking of the pipe, followed by deflagration then detonation of the product. Predictably, the likelihood of an energetic reaction increases with product temperature, cord strength, and borehole diameter, while it is inversely related to product density.

Jan 1, 2002

By Virgil J. Stachura, Calvin L. Cumerlato

The Bureau of Mines conducted a series of tests to develop a blasting method that would reduce overbreak and rockfall hazards at a limestone quarry in northeastern Wisconsin. Reductions in overbreak were achieved by shortening the main explosive column and reducing the explosive load in shortened stemming zones in shotholes which were to form the highwalls. Two blasthole diameters, 3 and 4 inches, were used with 7 by 7 foot and 9 by 12 foot burdens and spacings respectively. ANFO, Comsol 300, or PowerAN were used in the body of the shots and Gelmax or 40 pct extra dynamite cartridges were used in the reduced load zones. Smoother highwalls were visually apparent, however further analysis by seismic refraction techniques were performed as an aid to studying overbreak within the rock mass.

Jan 1, 1989

By Richard N. Snyder

In this system for connecting blasting caps to the initiation source, the need for a redundant design structure provides more reliable method of explosive initiation. This is accomplished by using a complete system starting at the blasting control, through the initiation line structure through the initiation line and connecting blocks to the blasting cap. The connecting structure between the initiation device and the blasting caps may be connecting blocks or other means.

Jan 1, 1995

By Bradley C. Paul

Similar rock formations exhibit great variability in resistance to fragmentation during crater blasting. This observation was made during an attempt to calibrate the Kuz-Ram blast fragmentation model for crater blast geometries used in a modified in situ mining method for copper. The KuzRam equation is used to predict the fragment size distribution from blasting and includes a term called the "rock factor" to account for the fragmentation characteristics of the material. A data base of field scale crater shots in oil shale was available to supplement more limited data on copper ores. First, the blast geometry terms of the Kuz-Ram formula were modified to fit field data with various crater blast geometries. Rock factors were chosen to center the predicted curve on the curve representing observed fragmentation. Next, five possible sources of variability in rock factor were investigated: the grade of the oil shale, the aspect ratio of the charge, the type of explosive, the charge depth, and the rock itself.

Jan 1, 1989

By Malcolm Mellor

Practical procedures that have been developed for pre-split blasting and smooth blasting in common rocks are reviewed systematically. Topics covered include shothole spacing, charge weight per unit length of shothole, decoupling ratio, adjustments for explosive type and rock type, and weight of explosive per unit face area. Relevant properties of frozen rocks, frozen soils, and ice are compared with those of common unfrozen rocks, and appropriate adjustment of blast design is discussed. Interim relationships for the design of controlled perimeter blasting in frozen soils and massive ice are put forward, recognizing that additional experimentation is required. Special problems in controlled blasting of ice are discussed. These include effects of wet holes, delayed removal of burden, and submerged burden. Special attention is given to the cutting of ice islands and icebergs. An Appendix describes an operation in which the face of an ice wharf at McMurdo Sound was trimmed by pre-split blasting.

Jan 1, 1976

By Virgil J. Stachura, Larry R. Fletcher, Matthew N. Plis

Falls of ground remain a leading cause of fatalities and injuries in underground mines. In response to this situation, the Bureau of Mines conducted a series of experiments in the White Pine room-and-pillar copper mine which resulted in smoother, safer ribs due to a reduction in the amount of overbreak caused by blasting. The tests evaluated the effects of changes in the loading of the rib holes of the mine's 20- by 28-ft drift round driven in shale and sandstone. The relative integrity of the ribs remaining after the blasts was measured using both photographic and seismic refraction techniques.

Jan 1, 1989

By Donald H. Matthews

The usual method of dismantling massive concrete formations with explosives, is to totally demolish the entire concrete structure. If any portion of a concrete structure is required to remain in its original form and retain its structural integrity, the use of explosives is usually forbidden and the portion to be dismantled is demolished by mechanical means, using various techniques and equipment that are tedious and expensive.

Jan 1, 1978

By B Mohanty, R Yang

Blasting vibration information is now commonly used to diagnose blast malfunctions. These range from limiting vibration levels to protect normal dwellings to determining scatter in detonator firing times, and even to rating of explosives in the borehole. Although blasting vibrations have the potential to yield reliable information in all these issues, there are key restrictions on their specific use, which are often ignored. These include all aspects of instrumentation, and sensor layout, as well as methods of analysis. This paper highlights these limitations. It emphasizes the distinction between near-field and far-field seismic recording in terms of borehole dimensions and blast geometry. Several case studies from both underground and open-pit blasting operations are discussed to illustrate and emphasize the essential characteristics of blasting vibrations and their optimal use in diagnosing blast malfunctions.

Jan 1, 1997

By James Keenan

Mesabi Range blasting has evolved in over a century of mining. The obstacles including: hard and heavily jointed rock, bitter winters and frequent wet holes; combine to create a unique challenge for blasters. This paper documents current pattern designs, powder selection and loading practices for these seven mines that consumes as much as 130 million lbs of explosives each year. Blasting is characterized by wide burdens and spacings, large diameter holes (up to 16-inch) and bulk loading of augered and pumped emulsion/prill products.

Jan 1, 1996

By Gregory L. Hempen

"Pressure waves from submerged blasting can have adverse impacts on nearby structuresand on aquatic fauna. Underwater blasting is not allowed for some situations withoutmitigation of these adverse pressures. Two states currently require bubble-curtain, pressurereduction of underwater shooting for environmental concerns. St. Louis District hasconducted field monitoring of scaled testing and demolition shooting with air-screenmitigation. The deployment of compressed-air manifolds and air-entrained packagesheeting effectively reduces underwater blast pressure. St. Louis District is preparing areport on optimum use of underwater-blasting mitigation measures."

Jan 1, 1993

By A T. Spathis, J J. Felice, T A. Beattie

High speed cinematography of surface blasting operations is used for diagnosing various aspects of blast performance. Several quantitative features may be derived including confirmation of the hole initiation sequence, time to first movement, evidence of stemming ejection and measurements of face velocity. Face velocity measurements using high speed cinematography have the following disadvantages: firstly, for accurate measurements placement of targets on the face and surveying of them is necessary; secondly, the analysis requires experience and time and can only be done after the film has been developed.

Jan 1, 1991