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By Robert B. Bittner

The new gated dam on the Monongahela River at Braddock, Pennsylvania, was built for the US Army Corps of Engineers using an innovative "In-the-Wef' technology. A key feature of this technology involves construction of the foundations through the water and later mating the completed structure or a shell of the structure to the pre-installed foundation. This paper presents a description of the structure, its foundation, construction sequence and design details required to successfully Implement this technology.

May 11, 2007

By Anne Fagot

Because of the risk of corrosion caused by stray currents, steel foundations and steel sheet piling are generally prohibited in the vicinity of railway structures. Steel solutions are only accepted if they are shown to meet the required design working life and if this can be achieved at an acceptable cost compared to competing materials. The influence of stray currents on various steel sheet piling designs was studied using software initially dedicated to gas and pipeline industries and cathodic protection systems. It has been successfully adapted to model stray currents affecting steel sheet piling. Corrosion rates assessed using this modeling software were considerably lower than commonly expected. Zones of potential corrosion risk were identified; specific cost-effective countermeasures could be established. The developed software tool can help to optimize the design of piling solutions in the vicinity of DC railway power systems in terms of suitable countermeasures that meet structural reliability and cost requirements.

Jan 1, 2008

By Lawrence F. Johnsen, Marc J. Gallagher

"Micropiles are small diameter, bored, grouted-in-place piles incorporating steel casing and/or reinforcements. The omission of micropiles from most United States building codes has resulted in the application of varying standards for design and installation. The ADSC/DFI Micropile Committee has developed a proposed section for the 2006 edition of the International Building Code (IBC 2006) covering micropiles. The proposed IBC 2006 micropile code section is presented, along with comparisons to existing micropile codes and guidelines. A discussion section is provided to clarify sections of the proposed code. IntroductionMicropiles, defined as small diameter (typically less than 12 inches outer diameter), bored, grouted-in-place piles incorporating steel casing and/or reinforcements, are becoming common foundation elements for new construction, retrofits, and emergency repairs. Developed in Europe in the 1950's and used in United States practice since the late 1970's, micropiles are typically not addressed in building codes, particularly in the United States. As a result, micropiles are often reviewed by building officials to a variety of standards, including drilled shafts, caissons, cast-in-place bored piles, and concrete filled pipe piles. None of these adequately address the unique design and construction aspects of micropiles. Therefore, it became apparent to the foundation design and construction community that a micropile-specific code section was required.To that end, the International Association of Foundation Drilling and the Deep Foundations Institute (ADSC/DFI) Micropile Committee appointed a subcommittee in October 2003 to develop and submit a proposed micropile code section for the 2006 IBC. The subcommittee members included the two co-authors, as well as Tom Richards (Nicholson Construction Company), Tom Armour (DBM Contractors, Inc.), John Wolosick (Hayward Baker, Inc.), Allen Cadden (Schnabel Engineering) and Matt Niermann (Schnabel Foundation Company). At the time of the writing of this paper, the proposed code section has been presented at the IBC public hearing during which it was modified slightly. Final adoption (or rejection) will be determined by the IBC at the final action hearing in September 2005. The attached code section is the revised version following the public review hearings."

Jan 1, 2005

By Emad Farouz, Francis A. Abreu

"This paper presents a case history of a successful construction-phase pile load test program that optimized the pile design in challenging ground conditions at the Great Neck Wastewater Treatment Plant in the Town of North Hempstead in Nassau County, New York. The improvements and expansion of the wastewater treatment plant included the construction of several new structures to comply with new stringent nitrogen discharge requirements and new design flow. The challenging ground conditions included up to 20-ft thick organic deposits with weight of hammer blow counts and up to 14 percent organic content and tidal ground water that was near the ground surface. The foundation design evaluated various deep foundation alternatives and selected driven closed-ended pipe piles then filled with concrete as the most suitable foundation. The selection process included considerations of cost, risk, vibrations, noise, and schedule. The contract documents utilized an innovative approach of performing an optimization load test program that was implemented during construction to optimize pile lengths and reduce potential vibration and construction schedule.This paper discusses the details of the successful load test program including static testing, dynamic testing, and the innovative contracting approach utilized to implement the construction phase load test program. It also discusses the successful development and implementation of driving criteria for production piles and construction challenges. The successful load test program resulted in savings of several hundred thousand dollars, optimized schedule, and lower environmental impacts.SITE AND PROJECT DESCRIPTIONThe Great Neck Water Pollution Control District (GNWPCD), located in the Town of North Hempstead in Nassau, New York, owns and operates a municipal wastewater treatment plant (WWTP) that discharges treated effluent through an outfall to Manhasset Bay, which is a tributary of the Long Island Sound. The site is located west of Manhasset Bay and is surrounded on three sides by local roads, and commercial, industrial, and recreational properties. The site has a gentle slope ranging from elevation +20 to +7 from west to east, respectively, based on the Nassau County Datum.To comply with new nitrogen discharge requirements and new design flows, the GNWPCD contracted CH2M HILL, Inc. and William F. Cosulich Associates as a Joint- Venture (JV) to design and provide services during construction of eight new advanced nitrogen removal facilities."

Jan 1, 2017

By X. L. Chen

The diaphragm walling has been recently adopted in one of the largest excavation of deep foundation engineerings in Shanghai, China with dimension of 90m in length, 50m in width and 13m in depth to solve its stability problem. In this paper the field test for monitoring the stability of the diaphragm wall is discribed, in which the excess pore water pressure and the horizontal displacement of the clay layers were monitored during the period of the excavation. The data measured in the field test are efficient for the safety during construction.

Jan 1, 2010

By J. W. Slatter

Cast in situ screw piling techniques (both displacement and non displacement) have seen considerable growth in recent years due to competitive production rates, low noise and vibration free installation. However the discussion on the mechanics of auger installation, which has implications on the installation effects and installation forces of screw piling augers, has been almost exclusively targeted towards non displacement techniques and in particular continuous flight augers (CFA). This paper discusses the historical development of the understanding of screw piling auger mechanics in sands and presents a new theoretical model to predict the soil transport and displacement characteristics of both displacement and non displacement augers with variable geometry.

Jan 1, 2000

By Jiun-Yih Chen

Pile load tests are regularly used to verify pile capacities. Sometimes, they are used to optimize pile designs. This paper presents a case study based on a real project, in which the information obtained from load tests during construction was used to shorten the design pile lengths without a formal decision analysis. In this study, a simple probabilistic model was used to assess the probabilities of failure based on design information. The Bayesian approach was used to update the probabilities given the additional information from load tests. These probabilities were then used in a formal decision analysis to determine the optimal pile lengths based on design information and based on the additional information from load tests. The optimal pile lengths are different from those implemented in the project without a formal decision analysis. The value of the formal decision analysis is illustrated by its ability to optimize the pile length in a transparent and defendable way.

Jan 1, 2009

By H. R. Taber

The extensive subject area "Engineering Practice of Ground Improvement" will be treated within the limitations of space and the writer on the basis of personal practice and experience?largely in Northern California over a period of some thirty-six years and, in "ground improvement" work, with an emphasis on transportation facilities. The stress is on improvement of ground conditions, rather than on techniques of improving inherent earth materials characteristics. "Ground improvement" is discussed as engineering resolution of existing or emergent earth materials defects or deficiencies?that is, as the technically feasible procedures best adapted to achieving a required level of service within physical, economic, social and other constraints. A "required level of service" concept is presented as a tool in evaluation of appropriate ground improvement work.

Jan 1, 2010

By Mary Ellen Bruce

Let me first address the issue of the wet grab samples. The wet grab samples that were attempted to take on the Central Artery were hindered by the fact that the way the mixing was being done was only by injecting grout on the way out, during withdrawal of the mixing tools. They would auger down to the required depth (usually with some water being injected), which took anywhere from 45 minutes to an hour, and then when coming out, the grout would be injected with grout. That was leaving a column of grout in the center where the shaft had been (i.e. inside of the blades of the mixing tools), which would end up being something like a foot in diameter because the pipe that was used for the drill shaft was a foot in diameter. So we had 10 inches to a foot of almost pure grout in the middle of our column and then we had 2 feet on either side that was mixed soil cement. So when they went down with the wet grab sampler not knowing where that was in the column sometimes they/we were getting strengths of 1500 psi, and sometimes they/we were getting strength of 500 psi or 100 psi. So what was it that we were taking into the wet grab sampler? In those cases you don't really know, but it wasn't representative of the core samples we were taking. We were purposely not coring in the center because we knew that was going to be high cement content, almost pure grout. So the issue of wet grab sampling particularly on this project, the Central Artery Project, was that we didn't really know what we were sampling. What becomes an issue with wet grab sampling in other projects is that you have to have another device (machine) in most cases, a cherry picker crane or something similar that can raise and lower with a beam that is used to forces the sampler down into the freshly mixed soil-cement. And regarding economics, is it more economical to have that crane standing by with its operator or to have a drill rig to come along later and do the coring and take the material out that's fairly identical to what you're finding in situ? The complaint of micro-fracturing in the core samples as you're taking the cores was raised by Seiko as causing large strength reductions. But, if you're doing it carefully, then I don't think that's much of an issue anymore, on research basis perhaps but not on a practical level.

Feb 10, 2003

By Andrew Budek

Reinforced concrete piles are used to carry foundation loads through considerable depths of soil to provide superstructure stability under gravity loads and lateral forces. The creation of cast-in-place (or cast-in-drilled-hole, i.e., CIDH) piles begins with the auger-drilling of a hole of the appropriate depth, into which a cage of reinforcing steel is placed (the cage length is generally equal to the depth of the hole, a construction joint being used to connect the in-ground pile with the superstructure). The pile is then finished by casting with concrete, and the superstructure then appended. The superstructure may either be a column (denoting the structure a pile-column), a column and cap beam, or a footing. Typical pile-column configurations are shown in Fig. 1 (a CIDH pile used in a footing would be similar in overall configuration to Fig. 1(b), with H=0). CIDH piles are well-suited for alluvial soil profiles with a deep water table; such conditions generally allow the auguring of a clean and regular hole.

Jan 1, 2007

By Gary M. Weinstein

Micropiles have seen increasing use for foundation support and slope stabilization applications over the past half century. Most often designed and installed in groups of vertical or battered elements or combinations thereof, continued applied research conducted through partnerships established between academia, government and industry has led to the recent development of practical engineering and design guidelines for such micropile systems. In contrast to a group of directly loaded micropiles, the micropile network relies on a three-dimensional array of reticulated elements to encompass and internally reinforce the soil, resulting in a network or "knot" effect. The potential for enhanced engineering behaviour of reticulated micropile network systems compared to that of a group of micropiles has been continually revealed by numerous researchers in the past. The concept is elementary - the roots of a tree interact with the soil to form a composite foundation capable of performance superior to that of the individual parts. However, given the large number of parameters which must be modelled and studied, experimental assessment and rational analysis of the soil-structure system has been difficult and therefore, in contrast to above, reliable design methods have not yet been forthcoming.

Jan 1, 2003

By Aly M. Mohammad

The design of large diameter drilled shafts in weathered rock has always presented a challenge to the foundation engineers. Degree of weathering and load transfer mechanism through the rock are essential elements required for the design. From the Contractor's perspective specifying the right equipment and estimating the rate of drilling in the weathered rock are key elements for successful construction. The Delaware River Tramway Project has provided an opportunity to address the design and construction of drilled shafts in weathered rock. The Tramway, supported by twin 300-foot towers, will shuttle eight-person gondolas across the Delaware River in about four minutes. Each tower, founded on four high capacity drilled shafts, is designed to resist large axial and lateral loads. At the New Jersey tower, each 7-foot diameter shaft extends 145 feet deep and terminates in weathered Mica Schist. The shafts are situated in the Delaware River where the mud line is approximately 20 feet below Mean Low Water. Below the mud line, there exists a very soft, 20-foot thick layer of organic silt, followed by a 40-foot thick dense sand stratum. Below these sand and silt strata, a 70-foot thick layer of weathered Mica Schist underlies the entire site. Both skin friction and end bearing in the weathered rock stratum were utilized in the analysis to compute the axial capacity. AASHTO and the PennDOT design methodologies were utilized independently during design of the drilled shafts to verify the design. The drilling of large diameter drilled shafts embedded into weathered rock and situated in a marine environment provided a unique challenge in the construction. A permanent steel casing was installed for a specified depth and proper equipment was used to drill and keep the shaft open through the weathered rock. In addition, a 5000 kip Osterberg load test was performed on one shaft to verify design assumptions and confirm the shaft capacity. The results of the test were utilized to establish load transfer characteristics within the weathered rock and to develop foundation design parameters to be used for the remaining shafts.

Jan 1, 2003

By George J. Tamaro

The design and construction of foundations in the New York City area are usually dictated by the widely varying geologic conditions encountered in the five boroughs, particularly along the spine of Manhattan Island. Rock extends well above sea level at the northern reaches and falls to depths in excess of 250 m at the barrier islands at the southern extremities. These highly variable geologic conditions, significantly affected by glacial activity, dictate different design and construction approaches throughout the five boroughs of New York City. Extensive rock removal is required at the north while long piling is dictated in the south. Similar changes can occur within a project site on Manhattan Island. This paper will describe these conditions in general, will identify the various solutions used to solve these problems and will summarize various foundation types used in the New York City area.

Jan 1, 2000

By Gregory A. Stephan

A case history of design, prediction, instrumented static load tests on probe piles, installation monitoring, and integrity testing of production piles is presented. Based upon project-specific subsoil conditions, as obtained from several 60 to 80 ft (18.3 to 24.4 m) deep test borings, deep foundation system alternatives included driven concrete and steel pipe piles as well as augered cast-in-place (ACIP) piles. High structural loads, site-specific constraints, and the production time frame mandated by the project owner led to the selection of an ACIP pile foundation system that was designed for a pile capacity of 75 tons (667 kN) in compression and 35 tons (309 kN) in tension. Site-specific concerns were raised about the highly porous nature of fragmented and decomposed sandy limestone as well as the high grout intake during construction that could result in increased foundation cost as well as interconnecting of the piles in the rock layer. Consequentially, a multi-phase ACIP pile evaluation program consisting of instrumented compression pile load tests, in conjunction with single-hole ultrasonic pile testing, pile echo testing (sonic testing), as well as full-time production pile monitoring by an experienced geotechnician was specified. As a result of this testing and evaluation program, while grout usage was determined to be within an acceptable range, the instrumented compression load tests yielded data that allowed use of 55 ft (16.8 m) long ACIP piles in lieu of the original plans to use 70 ft (21.3 m) long precast concrete piles. This information was effectively utilized as part of the overall quality control program to install a total of 268, 14 in. (356 mm) diameter ACIP piles within the building footprint to depths of 55 ft (16.8 m) below the pile cut-off elevation as part of the foundation support system. Information recorded during installation included rate of insertion/extraction of the auger, grout pump strokes and pressure, total grout volume, and grout factors, as well as quality and strength of grout. Additionally, many pre-selected installed piles were tested for integrity with a Pile Integrity Sonic Analyzer (PISA) using both sonic and ultrasonic methods. This engineered, monitored, and tested foundation solution provided an effective and quality intensive basis for completion and approval of the foundation work for the building that resulted in cost savings over other foundation alternatives for the owner.

Jan 1, 1999

By M. Y. Xia

In this paper, based on the Theological tests of the interface between clay and concrete, an interface Theological model is proposed and is used in the finite element analysis which takes soil as viscoelastic mass and Theological effect of the interface between diaphram wall and ground into consideration. Its results are compared with those without an interface element, without considering the relative creep displacement. Close attention is paid to the variation of wall with time under the condition of various interface shear stiffness and viscous sliding coefficient, and their effects on the wall bending moment are primarily verified in the paper. The change of wall bending moment with time, trench heave and wall displacement in different excavation depth, bracing position, parameters for soil are also studied.

Jan 1, 2010

By Dardis J. T. II, P. G. Reinhall

"Impact pile driving of steel piles in marine environments produces extremely high sound levels in the water. It has been shown that current pile driving noise attenuation techniques provide limited noise reduction because significant noise is transmitted through the sediment into the water. To solve this problem, we have developed a double walled pile to decrease the total noise transmitted into the water.The double walled pile consists of two concentric tubes connected by a special driving shoe, allowing for an air gap between the two tubes. The double walled pile is driven into the sediment using traditional equipment by striking the inner tube only. The air gap between the inner and outer tube prevents the radial deformation wave produced by the pile hammer from interacting with the water and the sediment. In one embodiment of the double pile design the inner tube can be removed and repeatedly reused.In this paper we report on the results from a recent full scale field test in Puget Sound, Washington. The use of these double walled piles reduces the peak sound pressure over 20 dB relative to single walled piles. We also show that only a 3 to 6 dB reduction is obtained when a bubble curtain is used on a single walled pile.INTRODUCTIONImpact pile driving of steel piles in marine environments produces extremely high sound levels in the water. It has been shown that current noise attenuation techniques provide limited noise reduction because the noise from pile driving is transmitted through the sediment into the water. In [1,2] we showed, using modeling and field data, that the primary source of underwater sound from an impact driven pile originates from radial expansion of the pile as the compression wave propagates down the pile after each strike. The radial expansion is coupled to the compression wave through the Poisson’s ratio of steel. As discussed in [1], the supersonic radial expansion wave (with respect to the water) produces an acoustic field in the shape of an axisymmetric cone, or Mach cone. We showed in [3] that the ability of any sound shield that surrounds the pile in the water only (such as a bubble curtain or a surrounding double wall engagement) to attenuate the sound in the water is limited by the fact that an upward moving sound Mach wave is produced in the sediment and is transmitted into the water. To improve the performance of bubble curtains and other noise shields in the water, it is necessary to attenuate the noise emanating from the sediment into the water. Figure 1 illustrates how sound from the seabed leaks out from the sediment, limiting the effect of the surrounding bubble curtain."

Jan 1, 2017

By Michel Bustamante

The original Cistercian Lure abbey situated in eastern France and built in the second half of the 16th century, has become nowadays an administrative building. Because it has been founded on poor ground conditions and inadequate foundation scheme, the abbey has suffered severe structural distortion. In 1992 an inspection revealed new extensive damages which led to a general refection together with a foundation underpinning. Micropiling was the selected method. Movements recorded over a period of 6 years after underpinning completion are presented.

Jan 1, 2002

By Jorj Osterberg

550 load tests of up to 150 MN have been completed on driven and bored piles using the Osterberg Load Cell. Because the test measures side shear and end bearing separately, much can be learned about the forces on the pile as it is loaded to ultimate capacity. At working loads side shear almost always far exceeds end bearing, with the distribution of shear and bearing greatly affected by disturbance occurring during drilling operations. Since much less movement is required to mobilize side shear than end bearing, most of the bearing develops after the working load is exceeded. Thus with insufficient bottom cleaning, safety against excessive settlement can be considerably reduced. Improved methods of drilling, hole cleaning, rebar cage installation and concrete placement are discussed. For rock socket piles it has been found that the ultimate test load far exceeds the working loads in most cases. This is almost always due to greater penetration into the rock than is required for adequate safety against excessive settlement. Factors affecting rock socket capacity are discussed. Increase of side shear and ultimate capacity with time is discussed. Case histories for driven and bored piles in soil and rock sockets are described.

Jan 1, 2001

By Donald A. Deardorff

The capacity of a helical pile can be determined analytically using the individual bearing or cylindrical shear methods which are dependent on soil strength parameters and helical bearing area. The torque correlation method is widely used in the helical industry to determine the capacity during installation by monitoring torque during the final seating of the helicals. This method has been shown to be a better predictor of strength than the individual bearing or cylindrical shear methods. To determine capacity using the torque correlation method, the final average installation torque (ft-lbs) is multiplied by an empirical torque correlation factor (Kt, ft-1). Kt values have been well documented for square bar shaft helical products and can vary from about 3 to 20 ft-1 depending on pile geometry and soil type. A default value of 10 ft-1 is generally used for all square shaft sizes and soil conditions. Less research has been done on determination of Kt for round pipe shaft helical products. Studies have indicated that factors which affect Kt include soil type/strength, number of helical plates, helix spacing, helix pitch, depth of embedment, downward pressure (crowd), shaft diameter (round pipe) and load application direction while other studies have discounted some of these factors as inconsequential. This paper reviews past research findings regarding Kt determination for square and round pipe shaft helical products and presents a case history of round shaft helical pile installations in Chicago clay which resulted in much lower than expected Kt values.

Jan 1, 2007

By Peter Deming

"PART 2 OF 2 (CONTINUED FROM SUMMER 2006 EDITION) CONSTRUCTION ISSUES (cont’d) The Influence of Ground Conditions on Collapse Sand and gravel strata provide frictional resistance to support active earth pressure. The angle of internal friction has only slight influence on computed stability. Sand and gravel material design parameters can be defined with SPT N-values. Silt strata should be analyzed using internal friction. Definition of soil parameters should be performed by laboratory testing. Cohesive materials, especially soft clay and peat, require careful definition for design. Shear strength should be determined by laboratory testing. Work platforms constructed over granular strata improve the ground resistance by increasing confining pressure. However, temporarily increasing overburden stress on cohesive ground reduces trench stability. If the ground contains soft cohesive deposits which are not normally consolidated to the construction overburden, these must be stabilized before attempting trench construction. Use of wick drains and surcharge fill to improve the ground is recommended. Ground stabilization work requires time, and should be performed by the Owner prior to trench excavation. The addition of cement, stone columns, or other measures to support trench excavation equipment is typically determined to be more expensive and less dependable than ground improvement. Excavation through peat can be especially problematic. Peat materials rapidly compress when earth pressures exceed preconsolidation stresses. Backfill materials provide a horizontal stress on the trench wall which can exceed the bearing capacity of peat. As the peat compresses, the trench becomes wider, and slurry levels drop and trench stability can rapidly deteriorate. If the peat is the closure layer, a shallow key is recommended. If peat is present on the trench wall, preconsolidation with surcharge is recommended. Bottom preparation and Backfill Placement Trench wall stability is a temporary condition which must be controlled by proper design and construction of work platforms and slurry features which influence ground support. Backfill materials and intimate contact of the backfill with the closure layer are permanent conditions which are the end goal of the work. The most common reason slurry trenches fail to provide working barriers is improper bottom closure. Either the closure layer is not engaged, or the backfill is not in intimate contact with the closure layer. This can result from construction problems associated with sidewall collapse described above, slurry performance and/or degradation, backfill placement methods, and failure to maintain the trench bottom clear of sediment prior to placing backfill."

Jan 1, 2006