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By Bernhard Bruggaier

Outside the oil and gas industry there is an increasing demand to install big piles for the foundation of ports, bridges, and wind-energy plants. This article introduces the design and techniques in using large MENCK pile driving hammers to install big foundation piles. Piles with a length up to 120 m, an outside diameter of 1.0 m to 3.15 m and weighing between 25t and 400t are being driven for these types of foundations. The required energy lies between 200 and 1700 kNm. Pile driving hammers that bring this amount of energy weigh from 38 to 300t and have a length between 10 and 20 m. Handling these big pile driving hammers requires a crawler crane on land or cranes on floating pontoons or jack-ups when working in water. Possible are either vertical or inclined piles, using a leader for inclinations up to 1:1.7 or up to 1:3 in a free riding version. Project descriptions demonstrate the versatility and practical use of the equipment under diverse operating conditions.

Jan 1, 2002

By Dipl. -Ing. (FH) Thomas Schmitt, Dr. Melvin England

Foundations in Geneva are difficult and expensive due a large overlayer of clay and silt above competent bearing material in the moraine. Common foundation schemes use deep barrettes or bored piles, first passing large, weak layers of soil before finally reaching acceptable, solid moraine with reasonable values of skin friction and end bearing resistance, thus requiring further deep penetration for the necessary length for load transfer in the moraine. Depths of more than 60 m (200 ft) in Geneva are common in this region. At the Onyx-Project Geneva Implenia Foundation Company also encountered these circumstances. Despite usual solutions Implenia referred to an old and well known, but still intelligent and in today’s words smart, efficient and economical solution. Using small shafts, passing the large layers of clay and silt, ending with the pile toe in the underlaying moraine with a belled or underreamed base was the technic adopted to save drilling time, reduce spoil and concrete, so finally reducing the CO2 footprint. Piles with enlarged base (“belled” or “underreamed”) are reported at the beginning of the 20th century, for example at Chicago, which has a quite similar geotechnical structure as Geneva with the need of deep foundations. The first pile base enlargements were built in hand-dug caissons with wood lagging and steel ring bracing. In the 50s and 60s piling works were more and more mechanized, driven by the development of more powerful cranes and specialized drill rigs. Additionally the first tools for mechanized base enlargement were invented around that period. This report describes the project situation at Geneva, the drilling and enlargement technique of the pile base, the verification of the design values with an in-situ bi-directional load test and the smart execution by reduction of CO2 and costs.

May 1, 2022

By Jie-qun Zhai, Jian Jia, Ke Yang, Xiao-lin Xie, Yu Zhang

"With cities’ development, underground space exploitation presents a need for bigger and deeper constructions now. Technical problems founded during the construction of deep foundation pit support become more and more important. The supporting system has to cut or partly cut off hydraulic connection outside and inside the foundation pit, control the ground settlement caused by dewatering and make sure safety of foundation pit and its surroundings. Some preliminary study and application of ultra-deep soil reinforcement methods have been conducted in Shanghai’s deep excavation engineering. On the basis of engineering practice of ultra-deep foundation pit in Shanghai, some field and laboratory test, this paper analyzes effects of different ultra-deep soil reinforcement methods and their influence characteristics of surrounding environment. It also summarizes these methods’ sealing effect, construction and economic efficiency and concludes their characteristicsINSTRUCTIONShanghai is formed from marine sedimentation. In Shanghai, from earth’s surface to 30~40m underground, soil is mainly consist of soft clay with 40% moisture content. There are also many thin silty-sand layers in the earth, so the soil is both soft and permeable. Under 40m, soil is mainly thick silty-sand layers and fine-sand layers with medium density and confined groundwater whose water head is about 7m high.With the rapid development of Shanghai’s municipal construction and high-rise buildings in the recently ten years, the number of underground structure including subway station, tunnel and high-rise building basement are constructed rapidly. Due to the permeability and softness of Shanghai’s soil, it is necessary to reinforce soil to make sure the safety and high construction rate of engineering project in Shanghai.Because of deeper excavation depth and bigger excavation area in Shanghai, ultra-deep soil reinforcement is used preliminarily in Shanghai. Combining with engineering practice of ultra-deep foundation pit in Shanghai and employing field and laboratory test, this paper analyzes effectiveness of different ultra-deep soil reinforcement methods and concludes these methods’ characteristics and their applicability. All this can guide further application of these methods."

Jan 1, 2015

By Mark D. Fuhriman, Parham Khoshkbari, Robert Fosse

Drilled displacement piles are becoming an increasingly common deep foundation choice for their relatively simple installation methods, applicability to a wide range of subsurface conditions, and versatility. The installation method includes drilling and displacement of the soil followed by delivery of fluid cement grout under pressure, and placement of steel reinforcing to complete the pile. Because the installation method uses blind processes that do not permit direct observation of the pile, it is desirable to employ redundant testing tools to complement good construction techniques and inspection practices to ensure integrity of the piles. This paper examines the use of a range of integrity testing tools used for pile installations at a major office campus development. Because the integrity of a drilled displacement pile and its performance depend to a large extent on the skill and experience of the installation crew, the paper explores how use of multiple practical tools, including automated monitoring tools on the pile installation equipment, thermal integrity profiling, and high-strain dynamic testing, ensure structural integrity of the completed piles and how redundant integrity testing methods complement good construction and inspection practices add confidence in the quality of the foundation system.

Sep 8, 2021

By Cory McElprang, Enamul Hoque, Aaron Thomas, Scott A. Jacobs

Crosshole Sonic Logging (CSL) only evaluates concrete on the inside of reinforcing cages leaving the outside unevaluated unless other types of testing are performed such as Perimeter Sonic Logging (PSL). While there have been some reports of PSL testing having accurately identified anomalies (e.g. Samtani et al 2005), experience by Case Foundation Company has indicated otherwise where false positives were determined with subsequent coring. Numerous cases of PSL false positives are presented as well as a study where a shaft was installed with both inside and outside tubes, and CSL and PSL data were compared. To date, there is very limited data published on perimeter sonic logging, or Gamma-Gamma Logging (GGL) with tubes on the exterior of drilled shafts. Several cases will be presented where false positives were experienced where PSL testing was performed. In addition, a direct comparison will also be presented where a shaft was installed with both tubes on the inside and outside where CSL and PSL data is compared. BRIEF HISTORY – CSL TESTING AND TUBES ON INSIDE The general procedure of Crosshole Sonic Logging (CSL) testing includes attaching tubes to the reinforcing cage to be able to send a transmitter in one tube and a receiver in another tube with which a sonic pulse is emitted from the transmitter and received in another tube. The time taken for the sonic pulse to travel between the tubes is measured and compared to expected values for the known distance between the tubes. Any increase in time from expected values indicates the sonic pulse traveled through a media other than homogeneous concrete such as objects in the path (spacer wheels, steel bracing, etc.), tube spacing, or soil inclusions. However, variations in arrival time can also result from differences in concrete density. The tubes have traditionally been placed on the interior of the reinforcing cage which protects them during hoisting and placement of the cage and reduces wave refraction caused by modulus of elasticity differences between steel and concrete. This allows the concrete within the interior of the reinforcing cage to be evaluated, but the concrete outside of the cage is excluded from traditional CSL testing. As a result, alternative integrity testing has been developed to not only provide different ways to evaluate the integrity of drilled shafts but to also address the issue of evaluating the concrete outside of the reinforcing cage. These alternative testing methods include Gamma-Gamma Logging (GGL), Thermal Integrity Profiling (TIP testing) and Perimeter Sonic Logging (PSL) which is similar to CSL testing but instead of the tubes placed inside the reinforcing cage, the tubes are placed on the outside of the reinforcing cage as shown in Fig. 1.

Jan 1, 2019

By Adam Gerondale, David Hemstreet, Lisheng Shao, Kenji Yamasaki

"Foundation soils of a proposed single-span bridge over a busy railroad in Anchorage, Alaska included a layer of sensitive, non-plastic to low-plasticity silt. Slope stability analyses showed that, without ground improvement, the proposed abutments would not be stable immediately following the design earthquake due to the liquefaction of the sensitive silt. Wet soil mixing was selected to mitigate the liquefiable soils and assure abutment stability because: (i) it is a non-vibratory method and can be used for areas adjacent to the railroad tracks and underground utilities, as well as in areas not sensitive to vibration; and (ii) preand post-ground improvement testing, such as SPT or CPT, is not required. Eliminating the liquefaction hazard at the site also allowed for the abutments to be economically supported on shallow spread footings. A total of 511 soil-cement columns were constructed at the two abutments, each with a diameter of 8 feet (2.4 m) and an average length of 20 feet (6.1 m), extending from about 30 to 10 feet (9.1 to 3.0 m) below finished ground elevation. The columns were laid out in a shear wall pattern (in the longitudinal direction of the bridge) to increase stability under the loading by approach embankments.INTRODUCTIONAlaska Department of Transportation and Public Facilities (Alaska DOT&PF) is currently constructing West Dowling Road Overcrossing in Anchorage Alaska. It will be a single-span, steel box girder bridge approximately 200 feet (61 m) long and 100 feet (30 m) wide. It will have approach embankments, about 40 feet (12 m) high, on both sides. It will carry the new extension of West Dowling Road over double tracks of Alaska Railroad and Arctic Blvd. Foundation soils of the abutments consist of surficial fill and peat layer underlain by soft silt which is likely to liquefy and lose strength under shaking by a design earthquake. Both deep and shallow foundations were considered to support the bridge abutments. The design team pursued the option of improving the foundation soils and using shallow footings. Several ground improvement methods were evaluated, out of which wet soil mixing was selected as the best option.In situ wet soil mixing (hereinafter simply soil mixing) is mechanical mixing of soil in its location with cement slurry and produces soil-cement (soilcrete) columns that are stronger, less permeable, and less compressible than the original soil. Soil mixing is used for various applications including reinforcement of soft soils, excavation support, liquefaction mitigation, cutoff walls, etc. This paper presents a case history of soil mixing successfully used to improve foundation soils of bridge abutments to allow the use of spread footings."

Jan 1, 2015

By Aditya Ayithi, William G. Ryan, Dean Herbst

"For rock socketed drilled shafts, it is a common practice not to include the frictional resistance of overburden soils into the nominal capacity estimation. The primary reason often being cited is “overburden soils resistance is negligible compared to that of rock socket resistance.” However, in certain geological conditions, where the rock layer is located at greater depths, friction resistance from overburden layers can be significant. In addition, at such great depths, shaft drilling becomes very complicated and expensive. In these situations, considering the resistance of the overburden layers can be an economic alternative.This paper presents a case study of an Osterberg cell (O-cell) load test conducted on a 161.8 feet long and 78-inch diameter instrumented test shaft. Based on initial designs, a 72-inch diameter rock socket of lengths 23 and 26 feet was required to provide a LRFD factored friction resistance of 3,200 kips. The load test results revealed that the material in the 72-inch diameter socket does not represent a true rock. However, the test results also proved that the factored friction resistance of overburden layers is greater than the required design resistance. Based on the load test results, it was decided to allow the overburden soils frictional resistance to be considered in the shaft design, resulting in significant economic savings.INTRODUCTIONRock socketed drill shaft design guidelines of various State Department of Transportation (DOTs) agencies allow friction and/or end bearing resistance of only the rock socket portion into the design capacity estimation. It is typical to neglect the frictional resistance of overburden soils. However, in certain geological conditions where the rock layer is at greater depths, friction resistance of the overburden soils can be significant. In this case the friction resistance of overburden soils was verified via the specified instrumented O-cell test program and then used as part of the design capacity.PROJECT DESCRIPTIONAs part of I-29 improvement project, Iowa Department of Transportation (Iowa DOT) planned to replace the dual four lane bridges that cross the Floyd River in Sioux City, Iowa with dual six lane bridges (Fig. 1). Expected benefits from this improvement include improved safety, traffic operations and roadway infrastructure conditions.BRIDGE SUBSTRUCTUREThe project consists of two individual bridges; a new south bound bridge and a new north bound bridge. The south bound bridge is 646-ft long and the north bound bridge is 644-ft long. Both are six-span, pretensioned and pre-stressed concrete beam bridges of varying width. Bridge foundations were designed such that the abutments of both bridges will be supported on driven steel piles and the bridge piers will be on drilled shaft foundations."

Jan 1, 2016

By A. Fisher

The use of thermal integrity testing to verify the quality of deep foundations has increased significantly in the UK and other world markets over the last 5 years. The introduction of distributed fibre optic sensing to this field has broadened the range of applications in which it can be deployed and the types of foundations which can be tested. This paper presents how fibre optic sensing technology can be successfully deployed in the construction environment the range of foundation techniques to which it can be applied. Alongside developments in the practical aspects of thermal testing, progress has been made in establishing assessment criteria which can be used to evaluate the results. This paper presents recent examples of comparative studies on foundations which include both thermal integrity testing, cross hole sonic logging and intrusive coring. The use of distributed strain measurement during pile load testing presents an alternative means to verify the assessment criteria used for integrity testing. This new approach can achieve comparable results to foundation exhumation or intrusive investigation and at a fraction of the cost. This paper presents the findings of several such studies, highlighting the benefits and opportunities for future improvement of the method.

Oct 1, 2022

By Ronnie Melker, Joel Webster, Daniel Belardo, Thomas Hyatt

Quality assurance of drilled shafts is highly dependent upon the construction practices used during the excavation and concrete placement process. When performed under slurry, challenges are presented in maintaining borehole stability and placing a uniform and continuous concrete column. An integral part of the construction operation is to evaluate the as-built integrity to verify the drilled shaft is capable of safely transferring the required loads to the subsurface. One such case is exemplified by a project involving the expansion of an existing public transit rail line. The expansion required the construction of a new bridge bent supported by seven 5-ft diameter drilled shafts of various lengths. The specifications for the project required both Cross-Hole Sonic Logging (CSL) and Thermal Integrity Profiling (TIP) for drilled shaft integrity evaluation. Both of these post-construction non-destructive tests (NDT) are designed to detect anomalies or the presence of regions with reduced concrete quality. However, the implementation and methodologies of performing each of these NDT methods are significantly different. Cross-Hole Sonic Logging uses ultrasonic signals emitted from a transmitter in one access tube to a receiver in another access tube. Thermal Integrity Profiling measures elevated concrete temperatures during the curing process using embedded thermal wires. Both test methods require different access details and therefore have different costs associated to the contractor or owner to perform. This paper provides a detailed comparison of these NDT methods as performed on these seven drilled shafts. The associated financial and time costs to perform each method are compared and the results are discussed in detail. INTRODUCTION Drilled shafts are a fundamental deep foundation element that can be designed to resist large bending moments as well as to transfer large compressive axial loads through weaker upper soils to competent soils or rock below. Often times when the upper soils are very soft, lateral support by casing or slurry, or a combination of both, may be used to hold back the softer soils from collapsing into the hole before concrete has been placed. Due to the blind nature of drilled shaft construction and the qualities issues that may arise during the placement process, it is essential for design engineers to specify non-destructive testing (NDT) to assess the quality of the as-built drilled shaft. CSL and TIP testing are two NDT methods designed to detect areas of lower quality concrete or soil inclusions throughout the length of the drilled shaft and determine its overall quality. Each method uses different technologies and methods to achieve the results required to determine the as-built condition of the drilled shaft.

Jan 1, 2019

By Albert Neumann, Franz-Werner Gerressen, Giancarlo Santarelli

"Diaphragm walls are known as underground structural elements commonly used for retention systems and permanent foundation walls or elements. In addition they are also quite often used as deep groundwater barriers, named Cut-Off-Walls (COW). Due to the requirements of each particular job site, e.g. the need for carrying high loads or as seepage barriers, there is an increasing industry demand for efficiently cutting into rock. Besides the removal of boulders, cutting through rock, is always the most difficult part of the excavation process of a diaphragm wall or COW.There are a number of influencing factors which have an impact on the rock cutting performance. Besides the influence of the rock characteristics itself, which is not always the same, there are other factors related to equipment, tooling as well as the operating staff. In addition to RQD, the most commonly available rock property found in geotechnical reports is the Unconfined Compressive Strength (UCS) value. There are however some other related properties, such as weathering, bedding, inclination, abrasiveness, etc.,which can have a major impact on the achievable cutting performance. This paper will discuss the various parameters, and how they can be considered for performance estimation. Based on experiences gained on over 100 projects, a performance estimation chart was developed to allow for a better approach to these kinds of projects. This paper also explains the general installation process in as well as some specific features related to specific site conditions. In addition, some job site references will give more detailed information about such type of site conditions and how to deal with them.Keywords: Diaphragm wall, Cut-Off-Wall, Trench Cutter, RockINTRODUCTIONDiaphragm walls are known as underground structural elements commonly used as retention systems for excavation pits, shafts, permanent foundation walls and load bearing elements.It can be anticipated that, with the increasing trend of utilizing more and more underground space to accommodate environmental considerations and urban/suburban development, there will be an increasing requirement for diaphragm wall usage in even more difficult conditions.In addition diaphragm walls can also be used as deep groundwater barriers (Cut-Off-Walls). This market has demonstrated that the demand for these types of walls is reaching ever more difficult soil conditions and greater depths which are surpassing the current industry standards. The trench cutter is the most important tool for performing this type of work."

Jan 1, 2016

By P. Kiruthika, A. Murali Krishna

Soil liquefaction is a dangerous phenomenon that involves huge damages during strong earthquake ground motion event. Stone columns (SCs) are widely used as liquefaction mitigation element which is expected to perform the improvements against liquefaction hazard by densifying, increasing the stiffness and rapid dissipation of excess pore water pressure in the surrounding soil. Although in the recent times few studies on the behaviour of stone columns in the seismic zone has evolved, the performance of SCs in the multi-layered soils is not extensively examined. This paper presents the numerical investigations on the performance of SCs installed in the multi-layered soils as a liquefaction mitigation measure against the seismic loading. The acceleration time histories, Excess Porewater Pressure (EPP), vertical displacement and stress ratio evaluated along different depths using PLAXIS 2D. With the installation of stone column there is a considerable reduction in the acceleration amplitude, which in turn reduces the EPP and vertical displacement at different locations and the amplitude of reduction depends on the soil stiffness levels at the depth.

Sep 1, 2022

By Sanjay Gupta, Sorabh Gupta, Ravi Sundaram

A geotechnical forensic evaluation of piles for an industrial facility in Haryana was performed to assess the quality of the piles and to evaluate piles installed using two different types of rigs. Low strain pile integrity tests were performed on all piles to assess the pile length and possible presence of structural defects. Coring was done through questionable piles for the clinching evidence of concrete quality and pile length. Probe holes adjoining piles helped confirm the bulging of piles at shallow depth. The paper highlights the importance of implementing a well-planned quality assurance program to confirm that all piles installed are of the desired quality.

Sep 1, 2022

By Padmavathi V, M. Najamuddin, M. R. Madhav

Granular piles are one of the leading ground improvement techniques, adopted for the betterment of bearing capacity and reduction in settlements of the foundations and also to accelerate consolidation of the surrounding soil. In the recent past, there has been extensive research on the settlement analysis and behavior of granular piles under varied soil conditions. The application of these theoretical solutions to practical problems requires a knowledge of representative values of the deformation parameters of the ground and the granular piles. However, very little information is available on these parameters. The paper presents a new method for the estimation of the modular ratio of granular piles and modulus of deformation of the surrounding in-situ soil from the compression load tests. The load - settlement response obtained from the compression test results are used in the back analysis for estimating the modulus of deformation of the ground. The presence of granular bed, under the rigid plate for load testing, has been given due consideration in quantifying the proportion of load transferred on to the stone column. Based on these considerations a new method is developed to estimate the modulus of deformation of the ground and the modular ratio of the granular pile.

Sep 1, 2022

By Daniel P. Stare, Lucian P. Spiteri, Christopher M. Hallahan, James C. Myers

Buckeye Lake Dam was substantially remediated between 2015 and 2018 as a result of unacceptable dam safety performance. A permanent seepage cutoff, consisting primarily of a soil mixed cutoff wall (SMCW) with occasional sections of steel sheet piling, was constructed along the dam alignment. Closures were required at the terminus of the soil mix elements with existing structures or coffer cells, and at locations where new sheet piling was constructed parallel to the new soil mixed cutoff wall, creating a short circuit seepage path. The original proposed design to construct these closures included permeation grouting methods with chemical grouts. However, a combination of multiple chemical grout types, multiple grout pipes, and an extensive post-grouting verification program was required to ensure the design intent was achieved. After award of the project, the specialty grouting contractor elected to evaluate jet grouting as an alternative closure construction method. The advantages of the jet grouting option offered potential schedule and cost savings to the project as well as a superior product for seepage reduction, given the mixed soil conditions at the site. This paper presents an examination of the site conditions and project goals for the construction of the proposed closure elements for the rehabilitation of Buckeye Lake Dam. Descriptions of the original and alternative treatment methods are provided, with expected performance results. A description of the relative strengths and deficiencies of each method, as well as the feasibility and constructability of each method is provided. The implementation of the jet grouting program is presented, including a discussion of the design elements, quality control test methods, movement monitoring, and verification test methods. This paper also examines the risks associated with jet grouting and how those risks were mitigated during the grouting operations. HISTORY Buckeye Lake is situated approximately 28 miles east of Columbus, Ohio and is managed and operated by the Ohio Department of Natural Resources (ODNR) as part of the Ohio State Parks system. The lake is impounded by natural features that exist along the south and east banks of the reservoir, and by the embankment structure constructed along the north and west banks of the reservoir (see Fig. 1). The reservoir site was originally a natural swamp and the original purpose of the constructed dam and reservoir was to provide water to the Ohio and Erie Canal System. Several dam alignments and configurations were constructed during its early history; however, the original embankment is comprised of homogeneous earthen fill. The embankment is 15 ft (4.6 m) high and extends 4.1 miles (6.6 km) from the North Shore abutment along the east, continuing to the abutment at Lieb’s Island to the West. Several spillway and outlet structures exist along the embankment alignment. Most noteworthy are Seller’s Spillway and Amil Spillway. Fig. 2 is a Plan View of the embankment alignment and appurtenant structures at Buckeye Lake.

Jan 1, 2019

By Jerold Bishop

The application of the ?electro-hydrodynamic effect? (EHDE) to civil engineering has been made in the construction of drilled piles. Equipment for the commercial application of this process was developed in Russia in the late 1980's. The process is approved for general use by the Russian Federation building code and numerous projects have been successfully completed with this technique. EHDE is a process by which a moderately powerful shockwave is released in the bottom of a drill hole filled wet concrete slurry. The energy is carried outward through the fluid with minimal loss because it is an incompressible medium. Repetitive discharges provides a series of energy pulses which will compact the soil along the pile shaft and at base of the pile. The process is analogous to repeated applications of low energy blast densification or to dynamic compaction. In general, the process is not depth dependent. Repeated application of this treatment in a drilled pile hole can increase soil density at the base and along the shaft of the pile, as desired. The overall result is that the geotechnical capacity can be improved significantly. Test results documenting improvements are presented and other applications considered.

Jan 1, 2007

By Mario A. Terceros Herrera, Mario Terceros Arce, Antonio Marinucci

This paper describes the general principles of the expander body with post-grouting (EBI) system, and how it is similar in nature to a large-scale pressuremeter device. The results from the installation of an EBI can be used to provide information about the stress-strain characteristics of the soil adjacent to the device and to compute estimates of nominal axial resistance. As the EBI expands during grouting, pressure is applied to the in-situ soil surrounding the device thereby compacting/densifying the soil. The nominal axial resistance for small diameter piles/ground anchors can be increased due to the greater soil stiffness and shear strength around the device, larger surface and end area, and improved soil-to-EBI interaction in side resistance. The shape of the response curves depends on the geotechnical conditions of the soil (e.g., in-situ stress state, strength, and stiffness) and the installation method of the piling/ground anchor. This technique has been used successfully with different pile types and ground anchors in a wide range of conditions from very loose sands/silts to very dense sands and medium-dense gravels as well as in soft to stiff clays. This paper also describes a mini case history in which 80 piles were installed to support an office building, and the results of the static axial compression load tests performed on a production FDP+EBI pile is also included.

By Rich A. Lamb, Paul J. Axtell, Michael K. Muchard

"Since 2010, the Minnesota Department of Transportation (MnDOT) has performed eight full-scale compressive load tests on large-diameter pipe piles at four different project locations across the state. All of the piles were 42-in diameter, open-ended pipes driven to practical refusal on sedimentary bedrock with D125-32 diesel hammers from three separate manufacturers. The rapid load test method in general accordance with ASTM D7383-10 (Statnamic method) was used along with high-strain dynamic testing and subsequent signal matching. Results of these tests indicate that the axial nominal resistance of these piles in compression is not controlled by geotechnical considerations when driven with an appropriately sized hammer and installation criterion. Rather, the predominantly elastic load-deflection behavior of the piles under compressive load suggests the axial nominal compressive resistance is controlled by the structural capacity of the pile. In all instances, the rapid load tests indicated a nominal resistance exceeding that produced by high-strain dynamic tests due to insufficient hammer energy to fully mobilize resistance. In all cases, the hammers used were able to easily install the piles through the soil overburden. Mobilizing a larger hammer simply to demonstrate high-strain dynamic resistance is not economical or practical. This paper presents the subsurface conditions at each location, the ensuing test results, and the ramifications for future projects in Minnesota utilizing large-diameter open-ended pipe piles.INTRODUCTIONThe Minnesota Department of Transportation (MnDOT) has recently performed eight full-scale compressive load tests on large-diameter pipe piles at four different project locations across the state. The four project locations described in this paper where pile load testing was performed are shown in Figure 1 and exist in the southeastern portion of Minnesota. The projects are all major bridges crossing the Mississippi River in three instances and the St. Croix River just above the Mississippi River in the other instance. The first project is the TH 61 Mississippi River crossing in Hasting, MN where two load tests were conducted. The second is the TH 36 St. Croix River crossing in Stillwater, MN where two load tests were performed. The third project is the I-90 Mississippi River crossing in Dresbach, MN where three load tests were conducted. The final project is the TH 43 Mississippi River crossing in Winona, MN where one load test was performed."

Jan 1, 2017

By Michael Gebman, Jack Gerwick

"With the opening of the new San Francisco-Oakland Bay Bridge East Span, the former bridge and its caisson foundations are being demolished. Caisson foundations are in the path of a future shipping channel and therefore need removal down to the mudline 50 ft below water (MLLW). For the first caisson to be removed (E3) a mechanical demolition was performed above the waterline and an implosion was done for the remaining caisson down to mudline. Mechanical demolition consisted of excavators operating from either on top of the caisson, from work platforms or from barges. The demolition was implemented on a trial basis with a successful implosion on November 14, 2015. The work was conducted in an environmentally sensitive area, with measures taken to protect fish, marine mammals and birds. This demolition technique was cost effective, faster to execute, and had a better environmental impact then an alternative option. The demolition, measures implemented to protect the environment, outcome, and lessons learned are presented.INTRODUCTIONThe California Department of Transportation needed a cost effective and environmentally friendly solution for removal of the remaining San Francisco-Oakland Bay Bridge (former East Span) caisson foundations, starting with caisson E3. This was necessary to clear a future shipping channel. One option was to construct a steel cofferdam around the caisson to allow demolition in the dry down to the mudline. This option would take years to complete, be cost prohibitive, and its noise would disrupt aquatic life and birds throughout the cofferdam construction and demolition. An alternative option was implemented on a trial basis to conduct a mechanical demolition of the caisson above waterline along with an implosion of the remaining caisson down to mudline. This had the clear advantage as a cofferdam was not needed, and the demolition project duration would be approximately 6 months, instead of several years for the cofferdam option. The potential impact on aquatic life and birds from the implosion was a concern, as the location is environmentally sensitive; however, measures were implemented to minimize these impacts. As presented in this paper, this demolition option was implemented on a trial basis for Caisson E3. The technique succeeded and will now be used on the remaining caissons.BACKGROUND INFO ON CAISSON E3The reinforced concrete Caisson E3 is the largest caisson which supported the former East Span of the Bay Bridge. It was constructed in 1934, with the Bay Bridge opening in 1936. Figure 1 shows the project location. The caisson had a cell arrangement of 7 x 2 above the mudline. Below mudline, the caisson had a cell arrangement of 9 x 4. A structural transition was made between the 7 x 2 and 9 x 4 cell arrangements with buttress walls. All cells were flooded, as underwater openings were included in the original caisson walls to equalize the hydrostatic pressure. Figure 2 shows the caisson layout with limits for mechanical demolition and for the implosion."

Jan 1, 2016

By Ashirbad Satapathy, Sanket Rawat, Ramanand Shukla, Ravi Kant Mittal

Bearing capacity factor (Nq) and Adhesion factor (α) are the key parameters for analyzing the load carrying capacity of pile foundations embedded in cohesionless and cohesive soils respectively. Numerous models are available in the form of charts or equations for the computation of these parameters and hence, have been adopted by most of the International and National standards. Indian Standard for the Design and Construction of Concrete Pile Foundations, IS 2911–Part 1 (2010), also makes use of charts detailed in its Annexure B. However, the sources of these charts have not been specified clearly, making it difficult to back-refer to the actual models to assess their basis for resolving any critical scenarios encountered during design. The present study aims at acquiring a distinct understanding of the development of these charts in order to bring more clarity to the design process of pile foundations. The given charts have been compared with various models specified in existing literature and international standards for the calculation of Nq and α for both driven and bored piles and hence, the basis of Indian Standard charts has been identified. Moreover, it is evident that the use of these charts complicates the process of automation of analysis and design of pile foundations as well as the associated optimization studies. Additionally, the manual entry of data especially, from the logarithmic graph of Nq, escalates the chances of error thus, making it a critical concern for design offices. Therefore, this paper also presents a non-linear regression model for Nq and α, developed using NCSS software for both driven and bored piles. Through multiple iterations, the value of coefficient of determination for Nq and α has been found to reach greater than 0.995. The developed equations can be simplistically used for both manual and automated analysis of pile foundations.

Nov 1, 2022

By Dharmil S. Patel, Zoyav S. Benyaminov, Cassandra A. Wetzel

Rehabilitation of the Henry Hudson Bridge is nearing completion, connecting Spuyten Duyvil in the Bronx to Inwood Hill in Manhattan, New York. Constructed in 1936, the Henry Hudson Bridge spans 840 feet over the Hudson River. Challenging geotechnical aspects of this Project required a team of innovators to overcome. Rehabilitation of the existing bridge involved the replacement of sixteen bent pedestal substructures, two abutment pilasters and installation of new deep foundations at the skewbacks. However, the Bridge, roadways, adjacent Metro-North Railroad (MNR) structures and New York City (NYC) Parks land were to remain open to the public for use, with minimal disturbance. In addition to physical constraints, geologic site conditions varied widely across both sides of the River, with varying bedrock quality and depth, greatly impacting the proposed design and construction. Extensive analysis of bedrock conditions was conducted to locate areas of potential wedge failure. The implementation of anchors was used to reinforce rock stability where pedestals and pilasters were replaced. This paper describes several challenging technical and natural aspects overcome in the rehabilitation of the Henry Hudson bridge foundations, including varying geologic site conditions, access restrictions, construction limitations, project specifications and design requirements.

Sep 8, 2021