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By Satish Kate

Mining of Iron Ore in India is done by Surface Mining methods and most of the deposits are massive and are occurring in Hills, surrounded by green forest cover. While majority of iron ore produced are from mechanized mining systems, some quantities are also produced from semimechanised mines. In mechanized mines, apart from state-of-the-art level of mechanization, the Run-off-Mine ore is subjected to multi-stage crushing, screening and washing/beneficiation, for improving the grade and ensure segregating of different size range. The steel plants within the country have been operating their own captive mines, where both lumps and fines are used in their furnaces. In case of mines, which exclusively supply ores to export market, the lumps produced yield very high price and thus efforts are being made to maximize lumps recovery. The mine, where the author had been associated, is an export-oriented mine which supplies iron-ore to Japanese steel plants.

Jan 1, 2004

Current research in comminution includes efforts to increase the efficiency of mineral processing systems and reduce the amount of electrical energy needed for size reduction. In most mining operations, comminution begins with blasting. Normally, blast design focuses on loosening material for excavation and sizing the product for efficient haulage. It is likely that blasting also results in internal damage to rock fragments within the blast pattern which may provide subsequent comminution benefits. If substantial comminution benefits exist, appropriate modification to blast pattern design may reduce the overall electrical energy needed for mineral liberation.

Jan 1, 1996

By W. J. Birch

The recording of information is critical to the blasting process, whether it be for planning purposes, statutory requirements or environmental compliance. The review and analysis of past data can play a key part in a blast.s design. Statutory records must be held to preserve operational licenses and well-maintained monitoring records are a vital defence for today.s litigious society. However a single blasting event can be responsible for generating vast amounts of data. This information maybe collected pre or post-blast and in their individual ways may have a requirement to be logged, processed, analysed, reviewed and reported before eventually being archived.

Jan 1, 2002

By J. Silva, T. Worsey

The Worsey-Silva equation determines the optimal row timing for the smallest fragmentation and allows fragmentation models to be adjusted due to row timing. The equation utilizes the concept of dynamic confinement to determine when the best time to fire the next row or sequence series would be if the smallest fragmentation is desired. Full-scale testing was conducted at an aggregate quarry in Ontario to support the theory and equation. The full-scale testing comprised six (6) blasts, two (2) different contractors, and three (3) different sequences. The test parameters were kept consistent, besides changing the timing between sequential charges to explore the timing sequence’s influences on fragmentation. From this research, the theory of dynamic confinement relating to row timing was discovered, and the equation to determine the optimal timing for the smallest fragmentation was derived. An equation to adjust fragmentation based on row timing was derived from the full-scale testing and literature review. The Worsey-Silva equation can be used with other fragmentation models as it takes the fragmentation results from the other models and adjusts them based on the row timing used. The paper explains the theory behind the equation, the research supporting the findings, and the developed Worsey-Silva equation for row timing

Jan 1, 2024

By Minoru Kawamura, Yukio Kato, Yoshikazu Hirosaki, Satoru Suzuki

A wireless blasting system for tunnel construction which consists of a loop antenna, oscillator and blaster, has been developed. The basic technology of this method had been studied in the 1970s to develop a wireless initiation system for undersea blasting and has been successfully used as a Remote Controlled (RCB) system in the Honshu/ Shikoku Bridge construction project in Japan.

Jan 1, 1998

By Quian Liu

Since the establishment of the CANMET Experimental Mine in Val d'Or, Quebec in 1991, research activities in rock fragmentation have been carried out not only in the underground laboratory but also in production mines in the north-west Quebec region. Among the instruments available for rock fragmentation, the Kodak EktaPro 1000 Motion Analyzer (also called the high speed video system) has been one of the most useful tools for monitoring blasts in both underground and open pit. This system is capable of recording events at rates from 50 to 12,000 frames per second (fps). The buffer memory has a capacity of storing 2050 images. To use this system in the underground, a steel box was made with a bullet-proof glass in the front to protect the camera. The processing and recording equipment are placed in an aluminum case which can be located about 30 m away from the camera via an extension cable. For each blast monitored, high frequency geophones and accelerometers were used to monitor ground vibrations and give a timing reference of the explosive detonations to correlate with the observation of the captured images.

Jan 1, 1994

By George P. Schivley

The careful positioning of the drill rigs that drill the holes into which explosives are then loaded is critical to the success of the subsequent blast. Today a system of satellites in space, each transmitting radio signals, is being used to provide the data to allow for tracking and positioning of various types of ground-based mobile equipment. The system is the Global Positioning System or GPS for short. This paper focuses on the application of GPS to surface mining and in particular the navigating of rotary drills from hole-to-hole and their final precise positioning to drill each blast hole.

Jan 1, 1996

By Abraham Lindo

Panama’s current economical growth demands an increase in electric power supply; projected energy supply for 2012 exceeds the demand by as little as 2%. In an effort to comply with the demand, several different hydroelectric projects, promoted by the government, are currently under construction and each of them vary in generating capacity, construction design and complexity.

Jan 1, 2013

By John L. Floyd

A personal computer is a valuable tool for blast design and analysis. Programs designed for the personal computer, such as the electronic spreadsheet, can be used for a wide range of applications. The spreadsheet formats discussed in this paper are used for explosive comparison, inventory/shot records, and timing design analysis. Each template can be adapted to fit the individual needs of the end user. An example of a graphically orientated blast design program, written in the BASIC programming language, is also discussed.

Jan 1, 1987

By Richard J. Mainiero

Traditional techniques for the experimental determination of toxic fumes produced by the detonation of high explosives are not applicable to blasting agents. To detonate properly, blasting agents require confinement, a significant booster, charge diameters of 3 inches (7.5 cm) or greater, and charge lengths greater than two times the charge diameter. Without these conditions, blasting agents will not detonate at full order, leading to a misrepresentation of the gaseous products.

Jan 1, 1997

By Wang Zhong Qian, Liu Hui

The paper proposed a fractal and damage model for rock-breaking by blasting, which assumed that the process of rock-breaking results from intrincent fractal development and the accumulation of damage. Remarkably, the process is of fracture character. Based on the model, a computer program is compiled to calculate the 3-dimension damage distribution in blasting crater. Trial results agree well with the predicted results, showing the model set up in the paper is sound.

Jan 1, 1997

By Michael J. Sapko, Eric S. Weiss

The U.S. Bureau of Mines has been conducting research on the secondary explosion hazards associated with the mining of oil shale under gassy mine conditions. Explosive incendivity tests have been conducted in a 28 m~3 (1000 ft~3) gallery to evaluate the relative incendivity of experimental emulsion-ANFO blends. The incendivity was measured by determining the minimum inert stemming requirements for preventing the ignition of a methane-air atmosphere by the discharge of hot detonation products from a 5.7 cm (2.25 in) diameter borehole.

Jan 1, 1990

By Paul Sairato, Cathrine E. Johnson

Recruiting and retaining students in the explosives industry is becoming increasingly important each year. With no undergraduate degree in explosives engineering currently available in the United States, it is from other industries and degree disciplines we must recruit. The 2014 annual ISEE conference saw the first anonymous online survey distributed to members of SEE student chapters of the International Society of Explosives Engineers. The survey contained questions about future job and career plans, ideal job placement, expectations of salary and current academic degrees. The purpose of the survey was to determine what these students expect or require from a career in the explosives industry, and their current path to pursue this. This information can help steer recruitment activities and job offers for graduating students. The success for both student response rates and interest from the industry has allowed space for a yearly update of this survey. This paper provides the data from a second, restructured, online survey distributed to all student members of the International Society of Explosives Engineers, globally. Understanding the main incentives for a student to accept a graduate position as an explosives engineer can help us, as an industry; position ourselves to remain competitive in recruiting against other major degree disciplines.

Jan 1, 2015

By M S. Sandhu

Singrauli area of Madhya Pradesh in India has been developed as the power capital expected to produce around 11000 MW in near future requiring 65 million tonnes of Coal per annum. Thermal power plants were installed considering the vicinity of coal reserves which are minable by open cast mining methods. Crisis of oil in seventies further expedited the process of planning big open-cast projects in the area varying from capacity of 3 million tonnes of coal to 14 million tonnes per annum. A separate company - Northern Coalfields Ltd. was formed to ensure meeting the rising demand of coal required for energy production. Northern Coalfields at present is producing 35 million tonnes of coal and will reach the capacity of peak demand of 65 million tonnes by the turn of the century.

Jan 1, 1998

By Conny Postnpaok, Mark E. Hammele

"A major problem that has continued to plague the surface oil industry is blast induced damage to the coal seam. Atlas Powder Company has addressed this situation through several years of field research in full-scale production environments. Many operations across the United States havebeen evaluated ."

Jan 1, 1989

By Kevin Cole, Dennis A. Clark, F William Laslow

Since 1976, the Metropolitan Sanitary District of Greater Chicago, (MSDGC), has commissioned the excavation of a tunnel system in the Chicago area, hundreds of feet below the surface in solid limestone. This paper outlines the blasting patterns, explosive selections, and monitoring techniques used to assure a satisfactory job completion, following the specifications.

Jan 1, 1982

By Surinder Singh, Vassilios Kazakidis, Damian Gregory

Safety, stability, and functionality of mine excavations depend on the structural integrity of the surrounding rock mass. Various explosives and perimeter control blasting techniques have been developed in order to minimize rock damage associated with the conventional drilling and blasting operations. The success of perimeter control blasting depends on many factors grouped in three categories: rock mass features, blast design and implementation, and explosive parameters.

Jan 1, 2008

By N L. Thomas

Hole size affects many factors which directly influence fragmentation in the muckpile and hence, the cost effectiveness of the entire operation. These factors include production capability, explosives and accessories efficiency and usage and drilling accuracy. In addition, hole size should be chosen to suit the geological conditions. The paper concludes that the optimum hole size is generally the largest that can be used commensurate with production and environmental considerations.

Jan 1, 1986

By Kirstin Girdner, Vicki Seppala, Tom BoBo, John Kemeny, Mike Higgins

Optimal blast fragmentation is fundamental to all phases of comminution. Changes in blast design may affect efficiency and productivity of downstream processes such as crushing, milling and leaching, resulting in cost savings or losses.

Jan 1, 1999

By TH Kleine, AR Cameron

Size assessment of fragmentation is all about estimating the population of fragment sizes in the rock pile. A knowledge of the size distribution of particles can be used in applications from evaluating the stability of a waste dump, to optimizing a blast design to achieve a required fragmentation, to on-line control of a crushing and sieving operation.

Jan 1, 1997