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By Franz-Werner Gerressen

In the changing construction environment clients are searching for new technology to complete their projects in shorter times. Manufacturers are therefore developing solutions to speed up established construction methods. The significant progress in recent years with the development of increasingly powerful drilling rigs is providing piling companies increase options for the execution of specialist foundation projects. The double rotary drilling methods are primarily used for the construction of pile walls as support for deep excavations. Typically these retaining walls are designed and installed as cased piles using the established Kelly drilling mode. However, more recently it is more popular to undertake these projects with the Cased Continuous Flight Auger (CCFA) system. This paper provides an overview of drilling with double rotary methods, in particular the monitoring during installation.

Jan 1, 2009

By Joram M. Amir

During recent years, the integrity testing of piles has made considerable progress. With the availability of portable and powerful computers, practically all integrity testing equipment is now digital. Using sophisticated software for data acquisition and analysis, today's testing systems can provide owners with important information regarding both the length and integrity of piles and drilled shafts. This sophistication carries a price: Very few clients, including experienced engineers, do understand the strange-looking graphs adorning the reports they get. In fact, most of them will never ask, some because they are too busy to care and others because they are ashamed to show their ignorance. This situation is well exploited by a few shrewd operators of test equipment. Facing strong competition and falling revenues, they simplify their task and cut their expenses by the following means: 1. Using old equipment until it falls apart, and then some, 2. Hiring under-qualified personnel, 3. Staying on site as little as possible, 4. Eliminating the analysis and evaluation stage altogether, 5. Confirming as-made lengths and reporting no defects.

Jan 1, 1999

By Matthew C. Pierson

Due to space limitations for transportation projects, many times sound walls must be constructed above mechanically stabilized earth (MSE) walls. These sound walls must resist lateral loads from wind or impact and must therefore be constructed on drilled shafts passing through the reinforced fill for the MSE Wall. Current design methods for the drilled shafts are believed to be overly conservative. Full scale lateral load testing of three foot diameter shafts contained within and solely supported by a 20 foot tall MSE block wall was conducted and the lateral capacity was evaluated. Shafts were tested individually and as a group. The data collected from full scale testing was then used to calibrate numerical models. This paper contains a discussion of how the facing type and stiffness affects the behavior of the numerical model as well as selected comparisons between the actual test data and selected model simulation results.

Jan 1, 2009

By Todd Nottingham

Channel deepening of major ports is challenging designers to explore innovative solutions to ensure stability of bulkheads, such as for the Oakland Inner Harbor. This particular challenge was met with the use of the SPIN FIN® Tension Pile for restraint of an HZ combination wall along the Oakland Inner Harbor Shoreline in Oakland, California. A SPIN FIN pile is a pipe pile with welded plates at the pile tip that increase pile capacity. A brief history of the project will be provided as well as results of pile load tension tests, pile strain gauge, and wall deflection under construction loads. Tension pile load deflection results will be discussed with recommendations toward establishing deflection-based ultimate load criteria. A discussion of predicted wall loads and field observed wall loads will be provided.

Jan 1, 2008

By Renzo D. Verastegui, Michael Law, Sitotaw Y. Fantaye, Alfredas Daugiala

"When completed, 520 Park Avenue will amend the Manhattan skyline and be one of the most prestigious high-rise towers in New York City. The 52-story condominium building is located on a 60 ft by 100 ft lot (18.3 m by 30.5 m) on East 60th Street between Park Avenue and Madison Avenue. The geographically complex site is bounded by two fragile five-story masonry buildings on the east and west, a mid-rise building on the north, and a New York City Transit (NYCT) subway tunnel on the south. To add to this complexity, the ambitious development required an excavation between 70 and 80 ft (21.3 and 24.4 m) deep, mostly below groundwater level in highly-permeable rock, to accommodate four levels of cellars. The new building also cantilevers 24 ft (7.3 m) over a five-story historic building on the east. The limited footprint of the building coupled with large compressive and tensile axial loads, considerable base shear and over-turning moments, and the required deep excavation, presented unique foundation challenges. This article describes how the challenges were solved with an innovative combination of permanent secant pile walls and drilled shafts.Site GeologyThe 1865 Viele Map provides the site topographic conditions prior to development in the area, and indicates that the site was at the eastern edge of a historic marshland, which was approximately west of Park Avenue and north of 58th Street. A historic stream, which ran alongside the eastern edge of the site, was part of a larger stream network that traversed the surrounding area. This stream network is also visible in the 1865 Viele map. In addition, the bedrock beneath the site lies in a highly weathered zone due to a couple of ancient faulted zones that transect the site. These indicate that a zone of highly weathered rock is expected."

Jan 1, 2017

By Dempsey S. Thieman

The Kuparuk River Central Channel Bridge on the North Slope of Alaska provides critical access for oilfield service vehicles in the largest oilfield in the United States. The original sloped spill-through bridge abutments were protected by articulated concrete revetment. After 27 years of heavy service, ice impact, deep river scour, and high floods, the revetment required replacement. An OPEN CELL SHEET PILE® abutment was selected to replace the existing erosion protection and provide increased performance and structure life. Project engineers and contractors successfully addressed the challenges of low overhead sheet pile installation under the bridge, extremely heavy vehicle loads, and arctic winter construction conditions through innovative design and construction techniques. The project was successfully completed on schedule with minimal disruptions to critical bridge traffic. This paper provides a detailed discussion of the design and construction techniques utilized to address the challenges of the project, many of which could be adapted to other projects.

Jan 1, 2008

By Douglas L. Scaggs

Driving piles in under water applications has become more common place over the past twenty years. Where only a water depth reachable with a follower or dewatered cofferdam was the rule in the past, newer technologies developed for the offshore oil and gas industry have made depths of even several thousand feet possible offering new possibilities in foundation design and installation. With the new technology, engineers can now more efficiently design structures by placing foundations optimally thereby reducing weight and cost of the overall structure.

Jan 1, 2013

By Tony P. Suckling

This paper presents a case study of a piling contract undertaken at Keble College in Oxford in the year 2001. Unusually, and for the first time in the United Kingdom, piles were successfully constructed containing a network of plastic pipes, which are subsequently to be connected to the heating and cooling system for the new building. The pipes cast in the piles facilitate the transfer and storage of geothermal energy between the structure and the underlying ground mass, allowing the new building to be both heated in winter and cooled in summer economically and in an environmentally friendly way. The philosophy of the geothermal pile technology is presented, together with the modified pile construction techniques employed on the site.

Jan 1, 2002

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over the navigation channel. The subsurface soil profile was quite variable along the bridge alignment. In Virginia, there was fill over soft Alluvial deposits underlain by dense Terrace deposits, as well as remnant foundations from a former ship yard. At the bascule span, there was up to 50 ft of a soft organic silty clay layer underlain by a deep deposit of stiff Cretaceous clay. Along the Maryland approach, there were Alluvial deposits over dense Terrace deposits over stiff Cretaceous clays and dense Cretaceous sands. The variation in subsurface conditions led to the selection of alternative deep foundations that suited the specific conditions and were based on the design phase testing program, from which ultimate design capacities were determined. During construction, there were instances of unexpected pile performance, notably different than that experienced during the design phase testing, requiring changes to the contract installation criteria and re-design. This paper will present the types of deep foundations used for the project, the performance criteria assumed during the design, the measured performance and difficulties encountered during construction, and the resulting remedial actions, i.e., changes to contract installation criteria and/or re-design due to the unanticipated field conditions.

Jan 1, 2009

By K. E. Darnell

Drilled pier foundations have long been a favored foundation type for heavily loaded structures. Drilled piers derive their load-bearing capacity from end-bearing, and/or sidewall friction. This type of foundation is used in many geologic settings, including those areas underlain by hard carbonate rock, such as limestones and dolomites. When properly designed and constructed, drilled piers provide high load-carrying capacity in both compression and uplift. However, carbonate rock is often subject to intense differential weathering resulting in the formation of an irregular bedrock surface, sinkholes and caves; consequently, the investigation for, and the design of, drilled pier foundations is often complex. Further, the construction may be difficult and costly. This paper discusses geotechnical investigative procedures which can be employed to develop foundation design criteria and reduce the frequency of changed conditions. Finally, state-of-the-art construction practices and quality control techniques are discussed.

Jan 1, 2010

By Julie Hampden, Tim Dardis, Per Reinhall

"Noise from impact pile driving can harm fish, marine mammals and other sensitive wildlife over large areas. Marine pile driving is highly regulated, and regulators require sound levels to be below certain thresholds to avoid harassment and injury to sensitive marine life. In many locations, timing restrictions, use of noise attenuation technologies and extensive monitoring for impacts to wildlife are also required. As a result, permitting can be laborious and time consuming, and project implementation and scheduling can be complicated. Underwater noise levels are measured with an underwater microphone (hydrophone), which converts noise pressure to voltage and is calibrated to express the noise pressure in Pascals (Pa). The pressure is often expressed using a logarithmic scale, in decibels (dB). Several specific metrics can be used to describe underwater noise. Three common metrics are the instantaneous peak sound pressure level (dBpeak), the root mean square pressure level (dBRMS) and the sound exposure level (dBSEL) referred to as the peak, RMS and SEL levels, respectively.During impact pile driving, the peak pressure represents the instantaneous maximum pressure, either overpressure or underpressure, observed during each pile strike. The RMS level is the square root of the mean of the square of the pressure during the duration of the impulse; it is the average pressure level of the pile strike from beginning to end. The cumulative SEL (SELcum) is calculated by summing the cumulative pressure squared and integrating over time of duration of the pile strike. SEL is used as an indication of the cumulative energy of a pile driving event, which may consist of one or many pile strikes.Regulatory agencies use these metrics to help characterize the noise pressure levels that can affect sensitive species. Some of the most frequently encountered biological thresholds in the Northwestern United States that are used by regulators to describe potential impacts to sensitive species are summarized in the following table. Agencies have defined thresholds for different types of injury, either hearing or bodily harm, and for temporary injury or disturbance."

Jan 1, 2017

By Georg Breitsprecher

The technique of Stabilising Columns (product names are for example "Stabilisierungssaulen" (STS) or "Coplan Stabilisierungs-verfahren" (CSV)) is gradually becoming well accepted for ground improvement. The installation, dimensioning and quality control are standardized by DGGT (German Association for Geotechnique), working committee 2.8, of which until now only part one exists for dry columns. This paper describes the installation and testing of stabilising columns for a ground improvement project. To achieve comparable results in testing both ready mixed concrete and dry binder had been used for production.

Jan 1, 2006

By Emad Farouz

This paper compares the predicted axial capacity of driven Pre-cast Pre-stressed Concrete (PPC) piles for the Lake Gaston Water Treatment Plant (LGWTP) using several design methodologies versus the axial capacity measured from dynamic and static load testing. The LGWTP site is located in Chesapeake, Virginia and is part of the Great Dismal Swamp. The subsurface investigation included soil borings, in-situ dilatometer (DMT) tests, and in-situ piezocone (CPTu) tests. The axial capacity predictions of the PPC piles were performed using the computer programs DRIVEN and FB-DEEP which are based on SPT N-values. Additionally, an empirical method proposed by Martin, et al. (1987) based on local experience with PPC pile design in the Yorktown formation in the Tidewater area of Virginia was also evaluated. Finally, the ?Laboratoire Central des Ponts et Chausées (LCPC)? method developed by Bustamante and Gianeselli (1982) based on CPT measurements was also used to develop the axial pile capacity of the piles. This paper shows that the FB-DEEP computer program and the LCPC method provided a reasonably good prediction of the pile axial capacity measured from PDA, CAPWAP, and Static Load Tests in comparison with the other design methods used. The soils in this area develop significant setup over time and it was found that FB-DEEP and the LCPC method are capable of incorporating this setup in the prediction of the long-term axial capacity of driven piles in this area.

Jan 1, 2007

By C. Guney Olgun, Fleur Loveridge, Tracy Brettmann, William Powrie

"Abstract Deep foundations are increasingly being used, not just to carry structural loads, but also to act as heat exchangers as part of a ground source heat pump system. Such foundations, often called energy piles, have the potential to make significant contributions towards meeting the heating and cooling demands of buildings, thus reducing the overall energy consumption and carbon dioxide emissions during their lifespan. To ensure that the available energy from these systems is maximized, it is important to determine the thermal conductivity of the surrounding soils, a key design input parameter. In situ thermal response tests are commonly used to carry out this task for small diameter borehole heat exchangers. However, there has been debate over the applicability of these tests to energy piles due to their larger diameter and the consequent increased influence of the pile thermal properties on the test outcome. This paper examines the results of three thermal response tests carried out on piles of different diameters and thermal properties installed at the same site in Texas. Transient analysis of the test results, combined with comparisons to laboratory testing of soil samples from the site, is used to given an indication of the applicability of the thermal response test over different timescales for the different piles. It is concluded that the test is most suited to smaller diameter piles constructed with lower thermal diffusivity materials. Recommendations are given for the conduction of pile thermal response tests and interpretation of test data.INTRODUCTIONAs issues of energy security and scarcity become more important, the use of ground source heat pumps to provide renewable and sustainable heating and cooling to buildings is set to increase. Traditionally such systems use special purpose ground heat exchangers to extract and/or inject heat from/into the ground. The heat exchangers comprise a series of plastic pipes cast into the ground and then connected to the heat pump via a series of header pipes. In the case of building space heating, the heat pump then steps up the temperature difference to deliver the extracted heat at a useable level. However, financial and carbon savings can result by utilizing the building foundations as heat exchangers as well as to carry the building structural loads.Piles, often termed “energy piles”, are the most common type of foundation heat exchanger, and their construction has been increasing in recent years (Amis et al, 2009). However, while energy piles have the potential to make significant contributions towards meeting building heating and cooling demands, there remains scope for improving their thermal efficiency through improved analysis approaches (e.g. Loveridge & Powrie, 2013). In fact the greater diameter of many energy piles means they have the potential to deliver increased short term thermal energy storage compared to more commonly installed borehole heat exchangers."

Jan 1, 2014

By Joel L. Volterra

Since 1910, Mueser Rutledge Consulting Engineers (MRCE) has regularly provided professional engineering services including inspection of pile load tests. Historically, such services included on-site inspection of the driving of test piles and subsequent static load tests by qualified Geotechnical Engineers. Load testing procedures are specified by local or State Building Codes, locally the 1968 Building Code of the City of New York (1968 BCCNY). Between 1968 and 2008, the 1968 BCCNY required a minimum 48-hour hold period for standard loads per pile type, an extended 96-hour hold period for higher capacity piles, and a settlement criterion that the pile maintain a test load equal to two times the design load with less than 0.012 inches of settlement over the last 48 hours of the hold period. Effective July 2008, the new 2008 BCCNY shortened the hold period and relaxed the settlement criteria to that which is more similar to other governing codes and standards such as the International Building Code (IBC 2006) and the American Society for Testing and Materials (ASTM). MRCE implemented an automated load test monitoring system to reduce costs and to alleviate or minimize overnight and off-hour staffing for load test readings. Initially, a series of linear variable differential transformers (LVDTs) and data loggers were included in the Contractor?s load test setup to electronically record pile head settlement and where applicable, settlement of telltales installed to varying depths in the pile. A pressure gage was subsequently added in the hydraulic line, then a load cell, strain gages, and remote access using modems. The ease of the setup and modular adaptive nature of this system have proven it to be a useful tool and improved our ability to better serve our clients and manage our pile load testing services.

Jan 1, 2008

By David Sherwood

The paper has been prepared as the basis for the 2008 John Mitchell Memorial Lecture. It reviews major developments in ground engineering over the last 20 years, not from the point of view of technical processes, but from the drivers that have driven these developments and the needs that they have met. It concludes with a glimpse into the future and suggests to where current trends will probably lead us. By its nature such a review is closely aligned with personal experience and it relies heavily on case histories largely from within the writer?s own experience over that period.

Jan 1, 2008

By Richard Shea

Morris-Shea, an Alabama-based deep foundation contractor, is installing foundation piles at the sites of North America's two largest liquefied natural gas (LNG) terminals currently under construction. The contractor has crews working at Venture Global's LNG lique- faction plant in Plaquemines Parish, Louisiana, as well as constructing foundations for the Cheniere Energy Stage 3 Liquefaction Project in Corpus Christi, Texas. This work includes installing ap- proximately 27,000 DeWaal drilled, full displacement, cast-in-place concrete piles to support seven new midscale LNG trains at Cheniere's Texas ter- minal. Deep foundation installation began at Venture Global's Plaquemines facility, located approximately 30 mi (50 km) south of New Orleans, with an initial phase of 24,000 piles. Plans for the Plaquemines LNG terminal include three loading berths on the Mississippi River and four LNG containment tanks. The facility will utilize new pretreatment com- pressors, liquefaction trains and on- site gas turbine power plants to maintain an annual LNG export capacity of nearly 20 million tons (18 million tonnes) per annum. The site's LNG trains are configured in 18 blocks. The contractor is installing piles through an initial 6-20 ft (1.8-6 m) of cement mixed improved soils, which provide a safe work plat- form for equipment to operate on the extremely weak native soils. Drilling continues through soft clay in the subsurface and tips into a stiff clay or dense sand layer. Production piles are drilled to depths up to 124 ft (38 m) below ground surface. The firm is working with engi- neering, procurement and construction contractor KZJV, a Kellogg Brown & Root and Zachry joint venture, at the Louisi- ana location. The foundation team mobilized at the Plaquemines site in May 2022, to install 16, 18 and 24 in (400, 450 and 600 mm) diameter test piles to depths of 90 and 120 ft (27 and 36 m). The piling contractor returned in September 2022, to start Phase 1 of the deep foundation project, beginning installation of production piles.

Apr 1, 2023

By Max Gwynn, Tony Suckling

"The new Wembley Stadium is the most spectacular soccer stadium in the world, built to the highest specifications, using the latest technology and offering visitors an unrivalled match-day experience. Wembley Stadium is the home of English soccer, dating back to 1918 when the British Government began planning a British Empire Exhibition with a stadium as its centrepiece. The Empire Stadium, as it was originally known, was completed in 1924 in just 300 days and cost £750,000 ($1.4m). It was finally closed in 2000.The new Wembley Stadium, which opened in 2006, features fully covered seats for 90,000 fans and a striking arch that sits above the northern half of the stadium. With a span of 315 m (1040 ft), the 133-m (440-ft) tall arch is the longest single-span roof structure in the world. It supports the entire weight of the northern roof and 60% of the weight of the southern retractable roof. This means there is no need for columns within the stadium and ensures unobstructed views.Multiplex Constructions (UK) Ltd. employed Stent Foundations Limited to construct the £10m ($19m) foundations package for the new stadium. The scope of works for the foundation package included the design and construction of all foundations, including all main works piling, temporary works piles for the arch and roof, and tower crane piles. The scope also included trial piling and pile testing, setting out and removal of spoil.Piles were constructed by using bored cast-in-place techniques with both hydraulic and traditional crane-mounted rigs. Stent also installed sheet-piled walls at three locations to the site’s northern boundary. In addition to the main contract works, Stent constructed a £2m ($3.8m) contiguous bored-pile retaining wall within the demolition and earthworks package (Figure 1). This work was carried out as a subcontractor to Griffith McGee."

Jan 1, 2008

By Vijaya Bhushan Rao, Jason Redgers

A mixed-use development comprising of multistoried residential towers, retail and associated infrastructure covering an area of 500,000 m2 is under construction in Dubai. The subsoil conditions consist of calcareous sands with high carbonate and shell content with hard and competent strata encountered at varying depths. To achieve the design requirements of soil stiffness, friction angle, limit differential and total settlements and mitigate the liquefaction due to a seismic event then ground improvement were deemed necessary. In order to provide the most time and cost efficient solution numerous techniques were applied to meet the requirements for all depths such as Vibrocompaction, VC (depth >8m), Dynamic Compaction, DC (depth < 8m)] and Rapid Impact Compaction, RIC (depth <4m). The specified ground improvement requirements were translated into a target Cone Penetration Test, CPT line that served as the defacto performance requirements for the project. Suitable correction factors were applied to the CPT results to account for the high carbonate content following the works of Al-Homoud and Wehr 2006, Belotti and Jamiolkowski , 1991 and Vesic, 1965. Furthermore, the alpha factor, α, used to obtain stiffness from CPT results was applied following A.C. Meigh 1987 and Massarsch & Fellenius, 2005 where high over consolidation ratios (OCR) could be demonstrated.

Sep 8, 2021

By Vijaya Bhushan Rao, Jason Redgers

A mixed-use development comprising of multistoried residential towers, retail and associated infrastructure covering an area of 500,000 m2 is under construction in Dubai. The subsoil conditions consist of calcareous sands with high carbonate and shell content with hard and competent strata encountered at varying depths. To achieve the design requirements of soil stiffness, friction angle, limit differential and total settlements and mitigate the liquefaction due to a seismic event then ground improvement were deemed necessary. In order to provide the most time and cost efficient solution numerous techniques were applied to meet the requirements for all depths such as Vibrocompaction, VC (depth >8m), Dynamic Compaction, DC (depth < 8m)] and Rapid Impact Compaction, RIC (depth <4m). The specified ground improvement requirements were translated into a target Cone Penetration Test, CPT line that served as the defacto performance requirements for the project. Suitable correction factors were applied to the CPT results to account for the high carbonate content following the works of Al-Homoud and Wehr 2006, Belotti and Jamiolkowski , 1991 and Vesic, 1965. Furthermore, the alpha factor, α, used to obtain stiffness from CPT results was applied following A.C. Meigh 1987 and Massarsch & Fellenius, 2005 where high over consolidation ratios (OCR) could be demonstrated.

Sep 8, 2021