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By Jim Henry

I would say mainly the cost. I showed only 3 cases. One of them was the one that Allen just described and there were two other cases. In those cases it was fairly easy to develop a solution using limited mobility grout to treat the soft soils suitable for the limited bearing pressures required by the structures. LMG readily provided a fairly reliable system for the foundation support at a reasonable cost.

Feb 10, 2003

By Peter Smith

One New Change is a landmark retail / commercial development in the City of London. Integral to the structure is the three double storey basement from which the building is serviced. The building construction involved a ?top down? (up down) construction technique to give programme benefits. In addition, the planning authority stipulated that 10% of the energy demand had to be met by Renewable technology. Cementation Skanska has not only delivered the foundation package - comprising secant piling and foundation bearing piles including Cemloc® plunged columns - but, alongside subcontractor Geothermal International, also installed a 1.7MW ground source heating and cooling system using Energy Piles® and open?loop wells to provide the renewable energy. The works were successfully installed and completed within a tight programme, and within the logistical constraints imposed by an inner-city location, concurrent demolition works and multi contractor involvement in the basement construction.

Jan 1, 2010

By Adel Hanna

Earth pressure acting on piles driven in sand is playing a major role in estimating pile capacity. In literature, researchers entertained simplifying assumptions in estimating the earth pressure acting on the pile's shaft, ignoring the effects of pile installation and pile size. Empirical formulae were introduced based on laboratory or field test results, where major discrepancies can be found among these formulae. In this paper, the theory of cavity expansion and the finite element technique will be used to establish the effects of pile installation technique and pile's diameter on the earth pressure acting on the pile's shaft and accordingly on the values of the existing coefficient of passive earth pressure and overconsolidated ratio. It is of interest to note that pile driven technique and pile's diameter have significant increase on the earth pressure acting on the pile's shaft and accordingly on the overconsolidation ratio in case of loose or medium sands, while they may cause crushing and dilation in case of dense sand. Keywords: Single pile, Cavity expansion, Cohesionless soil, Driven piles, Numerical modelling, Finite element technique, Earth pressure.

Jan 1, 2003

By George Gazetas, Sissy Nikolaou, Fani Gelagoti, Irene Georgiou, Rallis Kourkoulis

"The need to shift geotechnical design from a “factor of safety” to a “performance based” design (PBD) approach has increased rapidly in the past years following examples from structural engineering. PBD supports sustainable engineered systems that target project-specific geotechnical behavior objectives and results in more rational and, in most cases, less conservative solutions. Resiliency, efficiency, risk optimization, and cost-effectiveness are key components of this approach. For design of retaining walls, the concept of mechanically stabilized earth (MSE) systems combines these attributes, while being environmentally friendly and adaptive to variable construction conditions. Natural hazards, such as earthquakes, may drive the design of MSE systems whose reliability depends on their performance under extreme events. In this paper, the authors compare the seismic response of an MSE steel-reinforced vs. concrete-reinforced retaining wall. The MSE system is composed of a grid of longitudinal and transverse ribs which internally enhances the capacity of the soil backfill. Results of fully non-linear twodimensional (2-D) numerical finite element analyses using two commercial programs with emphasis on the interface conditions are presented. The pull-out resistance of the grid used in the numerical simulation was evaluated from actual pull-out experiments. The results demonstrate a superior performance of the MSE system as compared to the concrete one, especially when subjected to strong seismic excitations.INTRODUCTIONThe idea of performance-based geotechnical engineering is not new, and has been evolving as our perception for ‘good’ performance has also evolved (Kramer, 2008). In early practice, the only criterion for achieving good performance was to avoid failure; designers had only to ensure that the available capacity of the geotechnical system is sufficiently higher than the expected demand (i.e. Load and Resistance Factor Methodologies). Yet, even when the key design requirements against collapse are satisfied, the system may still be placed into a condition in which the deformation constraints are not met (Bolton, 2012). To address these issues, geotechnical design has been developing into a predominantly performance-based approach that correlates deformation considerations to the severity of the experienced loading. As such, in earthquake-related problems, the definition of good performance of a geotechnical system is no more unique; for a low intensity earthquake the system should remain serviceable (i.e., the developed deformations should remain low), whilst for the design earthquake the maintenance of lifesafety is the single performance criterion."

Jan 1, 2016

By Dan A. Brown, Rich A. Lamb, Paul J. Axtell

"Over the last 10 years, the Minnesota Department of Transportation (Mn/DOT) has had a very active program of replacing many major bridges, large structures spanning the Mississippi River. The deep foundations for these new structures include both drilled shafts and large diameter open-ended driven steel pipe piles. Most of these projects included load tests, both axial and lateral.The geology of this area of Minnesota includes some interesting foundation challenges, including highly organic and compressible very soft silts and clays to very dense sand and gravel overlying sedimentary bedrock. In some cases scour requires embedment into rock, and the bedrock formations may range from very soft sandstone to very hard dolostone. Artesian groundwater conditions can sometimes complicate drilled shaft construction, but the rock is otherwise very favorable for drilled shafts. Experience with the open-ended driven steel pipe piles (typically 42 and 48 in, 1.07 and 1.2 m diameter) suggest that these piles most often penetrate even dense granular materials to achieve bearing on rock. Experiences with drilled shafts socketed into the soft sandstones demonstrate that these rocks provide very favorable conditions for drilled shafts, so long as suitable construction practices are followed. Here we present several recent case histories regarding the foundation design and construction of major bridge projects in the vicinity of Minneapolis, Minn., including the Wakota Bridge, the I-35W replacement, the Lafayette Bridge, the Hastings Bridge and the St. Croix Bridge. Some lessons learned from construction and load testing of both types of foundations are described along with implications for design in similar soil and rock conditions."

Jan 1, 2013

By Prodyot Kumar Ray, Sudip Kumar Koley, Aminul Islam, Somnath Banerjee

One of the most important topics in the construction industry is the building of railway embankments. Being such a delicate and significant structure, it is crucial to properly design the embankment and build it while adhering to all statutory criteria and design guidelines. A railway embankment's subsoil condition and fill material, groundwater table, dynamic and static loads during operation, and embankment geometry are some of its most crucial design considerations. This paper discusses the likely causes of the collapse of a railway embankment in eastern India as well as the suggested rehabilitation scheme. It was observed that an embankment collapsed in the aforementioned area during a inccesent rain. Along with the side shifting of a cantilever retaining wall that was positioned at the bottom of the embankment, the embankment next to the railroad track settled vertically. According to the available geotechnical report, the sub soil strata in half of the area adjacent to the embankment profile, where the embankment height gradually decreases from maximum height, is stiff to hard clay with an undrained cohesion value of around 50 kpa followed by dense sand, and the sub soil strata in the other half is soft clay with an undrained strength of 15 kpa. As a result, in the rainy season due to the sudden increase in the water table, the self-weight of the embankment increased and further caused the under-laying soft clay to get squeezed away and settle. Due to this squeeze/settlement effect of the soft clay layer, the retaining wall got disturbed along with the generation of an undulated embankment top profile. As a remedial measure, it is proposed to construct a contiguous bored pile wall at the toe of the embankment to stabilize the slope, and additionally, compaction grouting is recommended beneath the embankment to improve the soft clay. In order to carry out the analysis, certain commercial geotechnical software like Slide, Wallap, and Plaxis 2D are used. The factor of safety of the embankment slope considering the above restoration scheme is adequate under static and seismic conditions.

Sep 1, 2022

By Takashi Enomoto

"The cement deep mixing (CDM) method has a wide range of applications, both on land and at sea. This paper describes the features of the equipment on CDM vessels engaged in maritime construction in Japan: the DCM No. 3 barge, the DCM No. 6 barge, and the DCM No. 8 barge. The DCM No. 3 barge is a large vessel with a mixing area of 5.7 m2. The design of the elevator of the deep mixing unit on the DCM No.3 barge enables us to conduct deep underground/ sea operations. This enables us to conduct mixing at depths of up to 52.6 m below the seabed and up to 70.5 m from the water surface. Additionally, since the tower is installed on the center of the barge, it has excellent stability. The DCM No. 6 barge and DCM No. 8 barge are mid-sized vessels with a mixing area of 4.6 m2. The DCM No. 6 barge was fitted in 2013 with energy conservation equipment and upgraded to an environment-friendly CDM barge. The energy saving upgrade used electric power, instead of hydraulic power, by inverter controlled alternating current motor for both mixing unit and main hoisting winch. This enables the using on effective use of regenerative power when the deep mixing unit is lowered. A feature of the DCM No. 8 barge is that it has an inclinable tower located at the bow section for elevating the deep cement mixing unit. Since the tower can be greatly inclined, the hull has a lower center of gravity and greater stability when the vessel turns. This also allows the vessel to pass below bridges and simplifies cruise preparations, outfitting and dismantling work.INTRODUCTIONThe cement deep mixing method (CDM method) involves mixing and stirring a cement-based solidifier into soft ground to rapidly bring the ground to the desired firmness. This method is used to suppress ground shear deformation, increase strength, increase slip resistance, and mitigate liquefaction and subsidence. It has been recently used in Japan in the construction of revetments at controlled waste disposal sites, both to boost the strength of the seabed and to prevent the seepage of waste matter and other pollutants. Undertaking CDM construction work at sea requires specially constructed marine construction CDM vessels. Since CDM construction at sea entails many more restrictions on working conditions than construction on land, the vessels themselves sometimes need to be modified. This paper will describe 1) the remodeling of the turrets and mixing machinery for mixing to great depths in deep water (DCM No. 3 barge with eight axes); 2) the upgraded of equipment on board CDM vessels after accounting for environmental considerations (DCM No. 6 barge with four axes); and 3) the use of a inclinable tower (DCM No. 8 barge with four axes)."

Jan 1, 2015

By Lance Rasband, Richard Hanke, John Starcevich

"The 17.4 meter (57 ft) diameter tunnel boring machine (TBM), the world’s largest at the time of her launch in 2012, locally referred to as “Bertha,” is stuck. Incapacitated due to mechanical failure approximately 36 meters (120 ft) beneath downtown Seattle, situated precariously between the deteriorating Alaskan Way Viaduct and the failing Seattle Seawall. Accessing Bertha with a vertical shaft provides the best approach to address all facets needed for repairs and will allow the full removal of Bertha’s cutter head and related inner workings. Limited area above the tunnel alignment and the physical restrictions of existing infrastructure, create significant challenges for the design of an otherwise symmetrical shaft, requiring special attention to design and layout. Consequently, the access/recovery shaft design required a combination of 3m, 2.5m, 2.2m, 1.5m and 1m diameter unreinforced drilled secant piles coupled with various ground improvement techniques and dewatering, to fully satisfy the shoring design requirements. This paper will describe the shaft installation procedures, equipment used and pitfalls encountered while undertaking access shaft construction of this magnitude.INTRODUCTIONTunneling on Seattle’s SR99 tunnel project began in July of 2013. After slowly mining through a 4.5 m (14.76 ft) thick fiber-reinforced concrete headwall and the first of three stabilized “safe havens,” Bertha would proceed along the proposed alignment through 122 meters (400 ft) of jet grout improved soil at a rate of slightly over 1.6 m (5.25 ft) per day. Once past the improved area, it was planned that “Bertha” – would be moving at a rate of about 11 m (36 ft) per day. By the end of October 2013, Bertha had mined roughly 131 m, (430 ft) averaging 1.4 m (4.6 ft) per day and had begun mining within native soils. By December 2013, tunneling had reached the 244 m mark and Bertha was averaging 3.6 m (11.8 ft) per day, achieving as much as 12.8 m (42 ft) of progress on given days. Unfortunately, on December 6th, 2013, Bertha began to stumble and all progress quickly came to a halt.It was initially reported that an obstruction had stopped Bertha in her tracks. The preliminary investigation involved installation of 10 deep dewatering wells to reduce the hydrostatic pressure around the TBM, and allow visual inspection of the cutter head from within the TBM, and also to investigate for the presence of obstructions at the face of the cutter head. During this inspection, fragments of steel pipe were discovered entangled in the cutter head. The fragments were apparently from an abandoned 254 mm (10 in.) diameter monitoring well casing, previously installed by WSDOT to monitor ground water conditions for the design and planning of this tunnel project. After the steel was removed from the cutter head and cleared from Bertha’s path, tunneling resumed. It was then discovered that Bertha was only able to generate a slow crawl."

Jan 1, 2016

By Emad Farouz

This paper compares the predicted axial capacity of driven Pre-cast Pre-stressed Concrete (PPC) piles for the Lake Gaston Water Treatment Plant (LGWTP) using several design methodologies versus the axial capacity measured from dynamic and static load testing. The LGWTP site is located in Chesapeake, Virginia and is part of the Great Dismal Swamp. The subsurface investigation included soil borings, in-situ dilatometer (DMT) tests, and in-situ piezocone (CPTu) tests. The axial capacity predictions of the PPC piles were performed using the computer programs DRIVEN and FB-DEEP which are based on SPT N-values. Additionally, an empirical method proposed by Martin, et al. (1987) based on local experience with PPC pile design in the Yorktown formation in the Tidewater area of Virginia was also evaluated. Finally, the ?Laboratoire Central des Ponts et Chausées (LCPC)? method developed by Bustamante and Gianeselli (1982) based on CPT measurements was also used to develop the axial pile capacity of the piles. This paper shows that the FB-DEEP computer program and the LCPC method provided a reasonably good prediction of the pile axial capacity measured from PDA, CAPWAP, and Static Load Tests in comparison with the other design methods used. The soils in this area develop significant setup over time and it was found that FB-DEEP and the LCPC method are capable of incorporating this setup in the prediction of the long-term axial capacity of driven piles in this area.

Jan 1, 2007

By Terrence R. Udland, Russell D. Call

"Honored with a DFI 2006 Special Recognition Award, the Four Bears Bridge was constructed across Lake Sakakawea and opened to traffi c in September 2005. The very large lake size and severe winter conditions required an effi cient foundation design capable of resisting extreme ice loading and able to be effi ciently constructed in waters up to 90' deep (27.4m).DESIGNING FOR EFFICIENCYLocated in a remote area of North Dakota, the Four Bears Bridge replacement was a major undertaking for the North Dakota Department of Transportation, with dual goals of providing a new structure that would endure a severe environment, while enhancing the natural beauty of the area. Competing bids would achieve the best price for the owner, challenging the design team to creatively solve the engineering challenges unique to the site. Foundations for North Dakota’s new Four Bears Bridge had to accommodate water level fl uctuations of up to 40 feet (12m), along with extreme ice loading and be effi cient in order to be the low cost solution at the time of bidding. All three major criteria were achieved through the use of an effi cient ‘fl oating’ lost precast concrete cofferdam founded on steel pipe piles, which allowed the contractor to achieve the project schedule. The result is an award-winning bridge that is contextually sensitive to the environment. The bridge aesthetics pay tribute to the Three Affi liated Tribes, the Mandan, Arikara and Hidatsa, who reside on the Fort Berthold Indian Reservation, adjacent to the bridge site.The original Four Bears Bridge was located over the Missouri River near Elbowoods, the native grounds of the Three Affi liated Tribes. Construction of the Garrison Dam in the early 1950’s created Lake Sakakawea, a fl ood control project on the Missouri River, and resulted in the area being fl ooded. The bridge, along with many tribal members, was relocated to a site near New Town. The bridge provides the primary crossing of Lake Sakakawea and is a critically important transportation element for the residents of the Fort Berthold Indian Reservation. The relocated bridge had become functionally obsolete and not replacing it would require a detour of 170 miles (274km). The North Dakota Department of Transportation determined that it should be replaced. In order to achieve the most effective solution, the North Dakota Department of Transportation selected a design team responsible for the creation of competing steel and concrete designs that were competitively bid. The design team was led by Kadrmas Lee & Jackson, with FIGG responsible for the concrete bridge design, while Lichtenstein Consulting and Kadrmas Lee & Jackson completed the alternate steel bridge design."

Jan 1, 2007

By Saba Mohan

This study presents results based on the Pile Installation Demonstration Project (PIDP) that was conducted as a part of the East Span San Francisco-Oakland Bay Bridge Seismic Safety Project. For the three full-scale pile installations, two different high-energy hydraulic hammers were selected for the installation. However, these hammers may not have sufficient energy to drive these large diameter piles at their ultimate capacity following long-term set-up. Nevertheless, these hammers were selected because, soil plug behavior, the generation of excess pore pressures and remolding of soil during driving were expected to reduce the shaft and end bearing resistance, and therefore reduce the energy required to drive these piles to design penetration. Data collected during continuous installation driving and after a series of re-strikes at different set-up times ranging from 1 to 33 days were used as input data for CAPWAP. These results were used to estimate the soil resistance along the pile length and at the toe of the pile, and the soil pile set-up behavior. Validity of the procedures used to predict the soil resistance to driving and predicted blow counts were verified with the field observed blow counts and the energy that was delivered to the pile. Based on combined CAPWAP analyses, the soil pile set-up with time was estimated and compared with results of other methods currently available in the literature for predicting the soil pile set-up rate.

Jan 1, 2002

By John Davie

We used a Remtek survey in Glenrock and had very good luck with it when we first started the initial investigation. We would have loved to have used that more but my understanding is the equipment is hard to find. It also requires a flooded mine workings. If you're in a dry mine the communication between the two holes is not quite as successful.

Feb 10, 2003

By A. Tejchman

On the site of building of a new flyover founded on piles the comprehensive "in situ" investigations were carried out. The subsoil conditions under each of 15 supports were very differentiated. Using of the static sounding results a new method for evaluation of bearing capacity and settlement of piles was proposed. The method is based on a special construction of the curve of load-settlement relationship. The verification of this method was made on the basis of loading of piles.

Jan 1, 2010

By Suzanne R. Hess-Brittelle, Sharon L. Schulz, Tyler J. Quick, Amy F. Ebnet

"Abiquiu Dam is a rolled earth fill dam with impermeable core located on the Rio Chama in New Mexico. Abiquiu has had a history of excessive seepage through the fractured sandstone abutments since water was first impounded in 1963. The foundation was treated with a single row grout curtain in the cutoff trench prior to placement of the embankment. During the 1960’s and 1970’s, the grout curtain was extended 1,000 ft. into both abutments and sections of the foundation beneath the embankment were regrouted. Grouting of the foundation beneath the embankment required drilling through the embankment. Drilling fluid loss or loss of circulation within the impervious core was observed during multiple phases of supplementary grouting and during verification drilling following the 1970’s grouting program. It is likely that the drilling methods employed for these grouting and drilling programs caused hydraulic fracturing of the impervious core. The fluid losses in the embankment may be related to seasonal shutdown layers in the embankment or benches in the abutment foundations. In addition, it is likely that the impervious core was fractured from grout pressures during installation of grout pipe through the embankment.INTRODUCTIONAbiquiu Dam is located on the Rio Chama in New Mexico and consists of a rolled earth fill dam with impermeable core, controlled outlet works, and an uncontrolled rock-cut spillway. The dam was authorized for flood control and sediment retention and was designed as a dry dam, holding flood pools for relatively short durations. The foundation is comprised of Permian and Triassic age, interbedded mudstones and sandstones that were deposited in an active braided stream system. Sandstones are moderately fractured and have variable aperture and infilling. Generally speaking, joints are near vertical. Abiquiu has had a history of excessive seepage through the fractured sandstone abutments since water was first impounded in 1963. The foundation was treated with a single row grout curtain in the cutoff trench prior to placement of the embankment. In 1966-1968, the grout curtain was extended 500-ft into the left abutment and the foundation beneath a 560 ft. section of the embankment was re-grouted. In 1978-1980, the grout curtain was extended 1,000 ft. into the right abutment, an additional 500 ft into the left abutment and the foundation beneath the right 520-ft section of the embankment was re-grouted. The alignments of these grout programs are shown in Figure 1. Grouting of the foundation beneath the embankment required drilling through the embankment. Drilling fluid loss or loss of circulation within the impervious core was observed during both phases of supplementary grouting and during verification drilling following the 1978-80 grouting program. It is likely that the drilling methods employed for these grouting and drilling programs caused hydraulic fracturing of the impervious core. In addition, it is likely that the impervious core was fractured from grout pressures during installation of grout pipe through the embankment. This paper provides a summary of the drilling and grouting methods used during these programs and the potential for damage to the embankment."

Jan 1, 2016

By Salim Mezazigh

Usually different methods for designing a single pile submitted to a lateral loading are available. They are based on theory of elasticity with the parameters E,v or subgrade reaction method using the p-y curves. The subgrade reaction methods are commonly used. They allow determining the efforts exerted along the piles and their corresponding displacements. Before any design the reaction curves P-y must be well defined for each foundation soil layer. These curves link the pile horizontal displacement y to the subgrade reaction of soil P. Different in situ tests such as the static penetrometer or the pressuremeter give a possibility to get the P-y curves in the case of a single pile installed in sand with an horizontal surface and statically laterally loaded. These ideal conditions are not always respected on the site around the pile if appear slopes, embankments, or buildings... The behaviour of such configurations of piles is more sophisticated due to the proximity ( slope, embankment, earthworks, buildings,..). A research program has been conducted to determine the influence of a slope on the P-y curves by centrifuge modelling. The centrifuge tests constitutes an experimental approach allowing parametric studies in respect with similitude laws in geotechnique. Before all, repeatable tests have demonstrated that the test conditions, the instrumentation equipment and the installation method for piles are well controlled. By this way, the obtained results from centrifuge tests can be transferred to the prototype i.e. the in situ piles. Many tests have been performed on piles in sand to determine the influence of a pile on the p-y curves. The main objective is to give for practice some coefficients to apply to p-y single pile curve to take into account the proximity slope effect. Here the experimental set up is described and in particular the proximity slope effect is discussed. Deduced subgrade reaction reduction factors are proposed for piles in sand under lateral loading.

Jan 1, 2002

By Jeff Hopple

"Bluestone Dam in Hinton, W.Va., along the New River, is owned and operated by the U.S. Army Corps of Engineers (USACE). Completed in 1949, the dam is 165 ft (50 m) tall, 2,048 ft (624 m) wide, and encompasses a water shed that is 4,600 sq mi (11,914 sq km). The Bluestone Dam Safety Assurance (DSA) Program began in 2001, and is a multiple-phase construction project to upgrade the capacity and stability of the structure to meet the probable maximum flood event. Installing 216 high capacity rock anchors was a major feature of the work.The USACE selected Brayman Construction Corporation to perform Phase 2B of the construction modifications to the Bluestone Dam. Brayman was responsible for installing the high capacity rock anchors, which range in size from 3 to 61 strands and have a design load up to 2,145 kips (9,541 kN). Drill holes range in size from 6.5 to 15 in (16.5 to 38 cm), and required full length corrosion protection. Of the 216 anchors, 57 were installed on top of the dam to resist overturning and the remaining 159 were installed on the face of the dam at a 45-degree angle to resist sliding.To gain access to the face of the dam anchor locations, the project required dirt benches, excavations with temporary shoring, and steel platforms. To access anchors on the east and west abutment faces, the team excavated over 10,000 cu yds (7,645 cu m) of material. Support of these excavations included the design and installation of three soil nail walls with over 145 nails and 3,500 sq ft (325 sq m) of shotcrete. The project also called for a 780 ft (237 m) long steel platform to gain access to the spillway anchors. The Stratus Group designed the platform to support two 85 ton (80 tonne) crawler cranes and as many as five drill rigs that were the equivalent to a design load of 3.5 ton per sq ft (335 kN per sq m). Once the final platform design was approved, fabrication of roughly 3 million lbs (1,360 tonnes) of structural steel began. Brayman’s in-house fabrication shop, in conjunction with Dura-Bond Industries and Advantage Steel, collaborated to fabricate and install the platform in less than five months. Flexibility in the platform design allowed for sections of the platform to be lowered as much as 16 ft (4.9 m) to provide access to anchors at lower elevations along the spillway face. In addition to the main spillway platform, Stratus Group, Brayman, Dura-Bond and Advantage designed, fabricated and installed six other unique platforms to facilitate anchor construction on various areas of the dam."

Jan 1, 2014

By Donald Deardorff

"Helical piles often rely on the final installation torque for ultimate capacity verification. When helical piles are designed using traditional bearing capacity equations for deep foundations and field monitored for a specified final installation torque, a factor of safety equal to 2 is often allowed for the design. One of the more common methods of determining torque during helical pile installation is by correlating the differential pressure across a hydraulic gear motor to a torque. Most drive head manufacturers provide multipliers to convert differential pressure to torque for different drive head models. These multipliers are based on theoretical torque equations and vary with the planetary gear ratio, hydraulic gear motor displacement and drive head efficiency. Drive head manufacturers show a linear fit between the differential pressure and output torque with no scaling effect. Previous drive head testing performed by the author has confirmed that the drive head differential pressure to torque relationship is generally linear however there is a scaling adjustment needed. This results in a variation of multipliers across the differential pressure range for a given drive head.Eight hydraulic drive heads from three manufacturers were field tested by Foundation Supportworks, Inc. to compare the torque versus differential pressure curves with varying installation equipment, hydraulic line sizes and hydraulic flow rates. Differential pressure was monitored using three methods including pressure gages, PT-Tracker and an Ashcroft AT-100. Flow and temperature was measured using a Webtech system analyzer. Torque was measured using a Pro-Dig in-line torque transducer, a TruTorque indicator and a Chance Mechanical Dial in-line torque indicator. The current testing indicates that a change in installation equipment and/or a change in hydraulic flow rate may affect the torque versus differential pressure curve of a given drive head. The results of this testing also show that some of the methods for determining torque during helical pile installations may be unconservative, thereby resulting in safety factors less than required."

Jan 1, 2017

By Donald Deardorff

Helical piles often rely on the final installation torque for ultimate capacity verification. When helical piles are designed using traditional bearing capacity equations for deep foundations and field monitored for a specified final installation torque, a factor of safety equal to 2 is often allowed for the design. One of the more common methods of determining torque during helical pile installation is by correlating the differential pressure across a hydraulic gear motor to a torque. Most drive head manufacturers provide multipliers to convert differential pressure to torque for different drive head models. These multipliers are based on theoretical torque equations and vary with the planetary gear ratio, hydraulic gear motor displacement and drive head efficiency. Drive head manufacturers show a linear fit between the differential pressure and output torque with no scaling effect. Previous drive head testing performed by the author has confirmed that the drive head differential pressure to torque relationship is generally linear however there is a scaling adjustment needed. This results in a variation of multipliers across the differential pressure range for a given drive head. Eight hydraulic drive heads from three manufacturers were field tested by Foundation Supportworks, Inc. to compare the torque versus differential pressure curves with varying installation equipment, hydraulic line sizes and hydraulic flow rates. Differential pressure was monitored using three methods including pressure gages, PT-Tracker and an Ashcroft AT-100. Flow and temperature was measured using a Webtech system analyzer. Torque was measured using a Pro-Dig in-line torque transducer, a TruTorque indicator and a Chance Mechanical Dial in-line torque indicator. The current testing indicates that a change in installation equipment and/or a change in hydraulic flow rate may affect the torque versus differential pressure curve of a given drive head. The results of this testing also show that some of the methods for determining torque during helical pile installations may be unconservative, thereby resulting in safety factors less than required.

By Dan Brown

Deep foundation contracting for transportation projects in the United States has typically followed the design-bid-build model in which contractors bid on a specific work product according to relatively inflexible prescriptive specifications. With continuous flight auger piling and the many types of proprietary drilled displacement auger piling, there appear to be advantages to contracting this work according to a different model. This paper provides a discussion of the use of a performance specification for this work in which the contractor has greater freedom to choose the most appropriate foundation system and also greater responsibility for the performance of the completed foundation. With public agencies subject to open bidding, this type of contractual arrangement presents opportunities to encourage innovation. There are also challenges for implementation in public works projects, notably the selection of qualified contractors and the verification of performance requirements on production foundations.

Jan 1, 2006

By Davide Grassi, Joel Joaquin Cortez, Giovanni Spagnoli, Nick Chittenden

Grouting is a technique used to improve the engineering properties of soils and rocks. Grouting techniques are classified under different criteria: injection method used, type of grout material injected, typical application, and the sequence of construction. The best-known criterion is the mode of entrance or admission of grout into the soil or rock. It is possible to identify therefore several grouting techniques: compaction, fracture, jet/mixing and permeation. The function of penetration grouting is to reduce the permeability of the soil or rock and/or increase the strength and density. In order to avoid displacement, permeation grouting shall be carried out at carefully controlled pressures and flow rates, using appropriate grouts. Colloidal silica is an innovative binder which has low viscosity (about 5 m·Pas), it is not toxic (pH lower than 9) and it is workable between +5°C and +45°C. This paper presents several case histories: a consolidation job related to the installation of a new sewer in North Italy in cohesionless soils, water stopping injection in a weathered granitic bedrock in California, permeation works in the US in sandy soils to improve excavation and the installation of sheet piles in the UAE. Results show that the colloidal silica an innovative and robust technology to perform grouting in very fine soils where conventional binders or micro-fine cements cannot penetrate.

May 1, 2022