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By Scott M. Doehla

A proposed rehabilitation of a 200,000 sf, 75-foot high steel-frame building at the former U.S. Navy Yard in Brooklyn, New York required the review of existing foundation data and an investigation of the foundations with respect to their condition. The building was constructed in stages between 1856 and 1933, including several expansions and interior equipment with isolated foundations. The building has clear spans on the order of 50 feet and at one time supported cranes allowing transport of heavy equipment through the building. The proposed rehabilitation is to include a food manufacturing center and office space having multiple stories. Original construction drawings, available from the Brooklyn Navy Yard Development Corporation?s drawing archive, were reviewed to determine the foundation system supporting the structure. The original drawings provide a window into the methods utilized during late 19th and early 20th century pile foundation construction. The review revealed that the building is supported by pile foundations ranging from timber to concrete-filled steel pipe (depending on the year of construction). Annotations including pile driving records were available on some drawings indicating the design and as-built capacity (using the ENR formula for driving resistance). An investigation consisting of test borings was performed to identify the subsurface conditions underlying the building for evaluating theoretical capacity of the piles. A test pit investigation was performed against existing columns within the structure to expose the piles and pile caps for inspection pertaining to pile condition. The test pit investigation revealed methods utilized during original construction to integrate new columns with existing floor slabs, the use of below-grade brick arches to support a floor slab, and the condition of timber piles which were likely installed up to 120 years ago. The observations made within the test pits were compared with original drawings to evaluate the accuracy of these drawings.

Jan 1, 2008

By Aly M. Mohammad

The Howland Hook Terminal Facility located in Staten Island, New York is one of the most active container terminals in the Northeast United States. Due to the high capacity of the facility, the Port Authority of New York and New Jersey (PANYNJ) recently acquired the adjacent 37-acre Port Ivory Facility. Expansion of this Site facilitates the additional transfer of goods for rail transport, where formerly the facility was solely highway transport. Upon completion, the facility will have the ability to transfer containers directly to a freight rail line onsite by crossing from Howland Hook Site to the Port Ivory Site via a proposed bridge over Bridge Creek. The geology of the Port Ivory Site consists of shallow glacial deposits left by the leading edge of the last advance of the Wisconsin Glacier. Glacial and marine action over the millennia and the modifications of past construction combined to form a challenging site geologically. Prior to the PANYNJ acquiring the site, the Port Ivory Facility was occupied by Proctor and Gamble for nearly 100 years. Over the course of time, the site has had a variety of structures constructed and demolished at the site. The earliest structures were often supported on shallow foundations and the foundation types used progressed over the years transitioning from low capacity timber piles to various new pile types as they became available; such as Raymond tapered piles, steel piles with concrete cores, precast piles and cast in place foundations. Currently, we are designing 4-foot diameter high capacity drilled shafts to support a new bridge over Bridge Creek to connect the two sites. Drilled shafts proved to be a very economical solution from both a design and construction point of view to carry the axial load of the bridge of approximately 400 tons per shaft. The paper will present a historical evolution of the progress of deep foundation types used at the Port Ivory Site; from low capacity timber piles to high capacity large diameter drilled shafts. The paper will also present changes and modifications of geotechnical design criteria over time that affects the type of deep foundations used. For instance, utilizing new seismic design criteria requires selecting a deep foundation system that withstands seismic loading conditions and overcomes the effects of liquefaction.

Jan 1, 2004

By Tony P. Suckling

This paper presents a case study of a piling contract undertaken at Keble College in Oxford in the year 2001. Unusually, and for the first time in the United Kingdom, piles were successfully constructed containing a network of plastic pipes, which are subsequently to be connected to the heating and cooling system for the new building. The pipes cast in the piles facilitate the transfer and storage of geothermal energy between the structure and the underlying ground mass, allowing the new building to be both heated in winter and cooled in summer economically and in an environmentally friendly way. The philosophy of the geothermal pile technology is presented, together with the modified pile construction techniques employed on the site.

Jan 1, 2002

By Matthew Janes

The new Bow office complex will become the new headquarters of EnCana Corporation, a leading Canadian oil and gas company. The shoring system, encompassing nearly two city blocks and excavated to a depth of 20.5 m, supported surrounding utilities and buildings in downtown Calgary. Past excavations in the area experienced large amounts of rock movement, the mechanics of which were poorly understood. The focus of this paper is the design process and construction results concerning rock movement and the effectiveness of the shoring structure. A lack of information regarding the local in-situ stresses and shear band propagation in the bedrock led to research of case studies in the Calgary area and a peer review from local experts. Several geotechnical scenarios were analyzed using FLAC to account for varying residual rock stresses and the location and composition of weak rock layers suspected of causing shear band movement. Movement characteristics were predicted that would identify the rock deformation mechanic throughout the construction process. A detailed monitoring programme composed of precision monitoring targets, inclinometers, and extensometers was established to provide accuracy and redundancy in establishing the movement of the rock and excavation support structure. The results of the programme were used to identify the rock deformation mechanics and further refine the FLAC analysis. To date, monitoring indicates that localized shear band effect is the leading cause of rock movement. The phenomenon appears to be directionally dependent and strongly correlated to excavation extent.

Jan 1, 2008

By Denis Huber

The technical assessment of the final works on the "Stéphany Palace" project at Menton in France's Alpes-Maritimes region shows the importance of daily project monitoring based on the observation method recommended by the European standard Eurocode 7 which applies to Foundations and Geotechnical Engineering. Excavation operations to a depth of 10 m near the France-Italy railway track and adjacent buildings required precise observation of land deformations, regular piezometric monitoring as well as special design arrangements. Temporary active tie-rods were thus placed in phases in order to control deformations in the retaining structures resulting from excavation operations. The Menton region, terminating the Alpine arc of mountains, naturally required the consideration of seismic forces in phase in the lower floors of the building, directly linked to the buried walls. These calculations were carried out in accordance with the PS69/92 rules, calling for an increase in dynamic thrust under the effect of gravity field rotation.

Jan 1, 2002

By Shigenori Horikawa, Nobutaka Tanaka, Toshiro Hara, Kengo Yamamoto

"The CDM-LODIC method(Low Displacement and Control method), a modified the CDM(Cement Deep Mixing) method, reduces the ground displacement through the removal of in-situ soil equivalent to the amount of slurry injection using the continuous auger flight attached on the shaft above the conventional the CDM mixing tool. The reduction of ground displacement minimizes the impact on adjacent buildings and other infrastructures. Since the development of the CDM-LODIC in 1985, this method has been used for more than 900 projects with total volume of improved soils exceeding 5.3 million yd3 (7 million m3). The ground displacement that could be caused by deep soil mixing is controlled by balancing the volume of discharged soil and the volume of slurry injected for soil mixing. This paper presents the ground improvement work for the Sanriku Coast Expressway Project using the CDM-LODIC method to 1) control the ground displacement during ground improvement to minimize the impact to existing buildings and facilities and 2) utilize low height CDM-LODIC equipment to avoid potential damage to critical facilities in the vicinity of ground improvement area and avoid interference on the normal operation of the Ishinomaki Red Cross Hospital.INTRODUCTIONSanriku Coast Expressway is a reconstructed highway, which is part of an early restoration program to recover from the Eastern Japan Earthquake of March 11, 2011. This highway extends 223 mile (359 km) and connects the Pacific Coast regions of three prefecture of North Eastern Japan as shown in Figure 1. Along a section between Yamoto - Ishinomaki road, the highway was expanded from two lanes to four lanes to mitigate traffic congestion for the adjacent city center and hospital and to serve as an efficient transportation route for emergency or disaster relief needs as shown in Figure 2. Deep mixing ground improvement with an area replacement ratio of 50% was designed to provide settlement control under the new fill embankment of the expanded highway as shown in Figure 3. The original CDM treatment layout using 5.2ft (1.6 m) diameter columns is shown in Figure 4."

Jan 1, 2015

By Kiyotaka Ohno, Nobushige Yasuoka, Yosuke Hioki

"The diameter of improved columns adopted by the original DJM Method had been 1000 mm, however, in order to comply with the social need for construction cost reduction, the Expanded Dry Jet Mixing (EX-DJM) Method with maximum column diameter expanded to 1300 mm was developed between 1998 and 2001 and has been widely applied since then. From the first application of EX-DJM in January 2002 for a first construction project, the total volume of improved soil has reached 325,000 m3 in 17 projects up to September 2014. Because of the advantages of the EX-DJM such as reduction of construction costs and periods leading to reduction in the number of improved columns, adoption of this method is expected to increase in the future. This paper describes the advantages of the EX-DJM, its construction results and case examples including those applied to restoration projects after the Great East Japan Earthquake, 2011.1. BACKGROUND OF DEVELOPMENTThe Dry Jet Mixing (DJM) Method is a soil stabilization method in which a powdery or granular binder is pneumatically fed into and mixed with soft soil to induce chemical reactions that stabilize and strengthen the soil. It was developed by government - private collaboration in Japan between 1977 and 1979. Up to March 2014, the total volume of soil improved by DJM method reached 33,500,000 m3. The initial diameter of improved columns of the original DJM Method was 1000 mm. In order to comply with the social need for construction cost reduction, the Expanded Dry Jet Mixing (EX-DJM) Method with maximum column diameter 1300 mm was developed between 1998 and 2001.2. ADVANTAGES OF EX-DJMThe construction equipment for the EX-DJM consists of two major parts, which are DJM machine and binder plant are shown in Fig. 1.The construction machine is of double mixing-shaft type with its column diameter expanded to 1200mm or 1300mm. In association with the increase in the column diameter, the binder feeder has also increased its discharge rate by approximately 1.69 times. Same as the increase rate of the area of original diameter 1000mm to diameter 1300mm are shown in Fig. 4."

Jan 1, 2015

By Vijaya Bhushan Rao, Jason Redgers

A mixed-use development comprising of multistoried residential towers, retail and associated infrastructure covering an area of 500,000 m2 is under construction in Dubai. The subsoil conditions consist of calcareous sands with high carbonate and shell content with hard and competent strata encountered at varying depths. To achieve the design requirements of soil stiffness, friction angle, limit differential and total settlements and mitigate the liquefaction due to a seismic event then ground improvement were deemed necessary. In order to provide the most time and cost efficient solution numerous techniques were applied to meet the requirements for all depths such as Vibrocompaction, VC (depth >8m), Dynamic Compaction, DC (depth < 8m)] and Rapid Impact Compaction, RIC (depth <4m). The specified ground improvement requirements were translated into a target Cone Penetration Test, CPT line that served as the defacto performance requirements for the project. Suitable correction factors were applied to the CPT results to account for the high carbonate content following the works of Al-Homoud and Wehr 2006, Belotti and Jamiolkowski , 1991 and Vesic, 1965. Furthermore, the alpha factor, α, used to obtain stiffness from CPT results was applied following A.C. Meigh 1987 and Massarsch & Fellenius, 2005 where high over consolidation ratios (OCR) could be demonstrated.

Sep 8, 2021

By Mark Spence, Tom Lardner, Matthew Janes

"IntroductionThe design-build method streamlines project delivery through a single contract between the Contract manager and the design-build team. The design-build method places emphasis on collaborative project management between design and construction disciplines to minimize project schedule, reduce costs, encourage balance risk amongst the design-build team. Since 1985, the percentage of nonresidential design and construction projects has increased from 5% to 45%.1A project carried out in Edmonton, Alberta, Canada will be used as an example to illustrate the challenges of the design-build project delivery method and the merits of establishing a GBR. The project involved a complex slope stabilization as part of an extensive freeway widening. At the project location the roadway was being widened within the base of a historic stream valley into a steep slope with a history of a previous slope failure. The slope was to be steepened through the installation of a series of 14 interlocking arc structures constructed half way up the slope. Access and schedule proved critical to the successful completion of the project.Geotechnique and Site HistoryThe geotechnical investigation undertaken for the site included six boreholes drilled at the crest of the slope to depths ranging from 14.5 m to 30.2 m. Laboratory testing of the soil samples included direct shear tests, Atterberg limits and grain size analysis. The geotechnical report also referenced a previous geotechnical investigation that was carried out in response to a failure of the slope in 1971."

Jan 1, 2015

By Vijaya Bhushan Rao, Jason Redgers

A mixed-use development comprising of multistoried residential towers, retail and associated infrastructure covering an area of 500,000 m2 is under construction in Dubai. The subsoil conditions consist of calcareous sands with high carbonate and shell content with hard and competent strata encountered at varying depths. To achieve the design requirements of soil stiffness, friction angle, limit differential and total settlements and mitigate the liquefaction due to a seismic event then ground improvement were deemed necessary. In order to provide the most time and cost efficient solution numerous techniques were applied to meet the requirements for all depths such as Vibrocompaction, VC (depth >8m), Dynamic Compaction, DC (depth < 8m)] and Rapid Impact Compaction, RIC (depth <4m). The specified ground improvement requirements were translated into a target Cone Penetration Test, CPT line that served as the defacto performance requirements for the project. Suitable correction factors were applied to the CPT results to account for the high carbonate content following the works of Al-Homoud and Wehr 2006, Belotti and Jamiolkowski , 1991 and Vesic, 1965. Furthermore, the alpha factor, α, used to obtain stiffness from CPT results was applied following A.C. Meigh 1987 and Massarsch & Fellenius, 2005 where high over consolidation ratios (OCR) could be demonstrated.

Sep 8, 2021

By Paul J. Sabatini

Between 2008 and 2009, more than 6,000, 23-m long deep mixing method (DMM) elements were constructed to support 124 concrete mats comprising the foundations for the process trains for an LNG facility. The Owner requested first-of-its-kind analyses and assessments to confirm the quality and reliability of the DMM foundation. This paper provides information on these assessments and the procedures used to ultimately conclude that a fit-for-purpose foundation system was constructed. During early phases of construction, several DMM test cores revealed nodules of unmixed clay in upper core samples. A comprehensive review of available DMM core information was undertaken. It was concluded that the amount of coring being conducted as part of the contractor?s QA/QC program should be increased to achieve a foundation system with the required level of reliability. Three-dimensional finite element analyses were completed considering various distributions of defects in the DMM elements and the effects of potential downdrag on DMM elements. Calculated mat settlements and mat stresses were compared to cases without defects in the DMM elements. Various distributions of loaded and unloaded mat areas and number and position (both in the subsurface and laterally) of defects were considered. Four (of the 124) mats were identified as potentially ?at-risk?. The settlement performance of these mats is currently being monitored and, to date, performance has been acceptable.

By Nicolas Denies, Jeroen de Leeuw, Bart Lameire, Jan Maertens, André Vervoort, Flip Hoefsloot, Noël Huybrechts, Flor De Cock

"In recent years, the Deep Mixing Method has increasingly been applied for the construction of earth and water retaining structures. From practice, it has been experienced that there is a real need to develop execution and design rules adapted to the function of the soil mix wall (retaining wall, water barrier, foundation solution or a combination) including the temporary or permanent character of the application. Based on the results of the BBRI Soil Mix project (2009-2013), a design approach has been developed in collaboration with the SBRCURnet. The present paper briefly discusses the principles of this design approach which takes into account the function of the soil mix wall and the characteristics of the soil mix material. The interaction between the soil mix material and the steel reinforcement can be considered in the calculations depending on the function of the soil mix wall. Design and quality control requirements are given in function of the application and take the lifetime of the structure into account. Durability aspects of the soil mix material are therefore considered in the present design approach.INTRODUCTIONSince several decades, the deep mixing method is used for ground improvement works. A more recent application is the use of soil mix as structural elements such as in the case of the earth-water retaining soil mix walls. Since 2000, due to the economic and environmental advantages of the method, this particular application has shown an amazing growth in Belgium and in the Netherlands. A typical excavation (16 m depth), realized with CSM (Cutter Soil Mix) panels, is shown in Fig. 1. For temporary applications, the questions related to the mechanical characteristics of the material, its permeability and its adherence with steel have been investigated with success within the framework of the BBRI Soil Mix project (2009- 2013) (see Denies et al. 2012 for more details). The durability of the soil mix material remains a complex topic while permanent applications are more and more observed in practice. In order to define an obvious design approach, it was necessary to clarify the potential functions of soil mix walls and to establish the requirements related to their design and construction. The BBRI (in Belgium) and SBRCURnet (in the Netherlands) have therefore worked together to publish guidelines in the form of a handbook titled ‘Soil Mix Walls’ (publication foreseen in 2015). In this handbook, a methodology is proposed for the design of the soil mix walls for which the interaction between steel and soil mix can possibly be taken into account dependent upon the application. Each potential function of the soil mix wall is described (e.g. earth retaining wall, cut-off wall, etc.) and the temporary or permanent character of the application is always considered."

Jan 1, 2015

By Abhijit R. Sheth, Craig M. Benedict, John Brun, Ara G. Mouradian

"Amtrak recently replaced the 1907-era bascule two-track bridge over the Niantic River between East Lyme and Waterford, Connecticut. The project included new approach embankments, with approximately 2,500 lineal feet of retaining wall along the west approach and 780 lineal feet of retaining wall along the east approach. The paper focuses on the design and construction of the east approach retaining wall, whose alignment is directly adjacent to an existing wetland area which required protection. An anchored prestressed concrete sheet pile retaining wall was selected for the east approach. A combination of concrete anchor piles and ground anchors were used to support the wall. The design of the wall took into account two simultaneous train live loads, support of electric traction catenary structure foundations, and construction live load, while at the same time preventing permanent impacts to the adjacent wetlands. The design considered challenging subsurface conditions, shallow groundwater, the close proximity of the existing operating tracks, construction staging, and storm surge events in Long Island Sound.INTRODUCTION AND PROJECT HISTORYThe National Railroad Passenger Corporation (Amtrak) recently replaced the 1907-era bascule two-track bridge (No. 116.74) over the Niantic River, between East Lyme and Waterford, Connecticut, along the heavily-traveled Northeast Corridor (NEC). The two NEC tracks, which carry over 50 trains per day, run east-west over a narrow spit of land known as “The Bar”, which separates the Niantic River’s marine estuary to the north from the Niantic Bay to the south, before crossing the river. The bay is an arm of Long Island Sound and is occasionally subject to storm surge from hurricanes.The 1907 bridge was built as a replacement for the previous 1891-era swing-span bridge, and was constructed parallel to, and 49 feet north of, the swing-span structure. The two-track 1907 bridge consisted of a single-leaf bascule span and four approach spans supported on stone masonry piers and abutments. The new bridge increases horizontal navigational clearance for marine traffic in the river from 45 feet to 100 feet, and vertical clearance from 11.5 feet to 16 feet above mean high water with the bridge in closed position. The new bridge, constructed 58 feet south of the 1907 structure, features a single-leaf bascule span of 141.5 feet, with an approach span on either side."

Jan 1, 2017

? Hollow Stem Auger ? Drill Bits ? Leads/Torque Arm ? Hydraulic Gearbox ? Hydraulic Power Unit ? Grout Pump ? Crawler Crane

Jan 1, 1998

By W. H. Craig

Techniques have been developed for installing model piles into beds of soil under high sustained acceleration levels aboard a centrifuge. These piles have been subjected to static and/or cyclic lateral loading in order to assess their performance and provide a data base for assessment of various design techniques for laterally-loaded single piles. From measured bending moment profiles the so-called &apos;p-y&apos; curves have been deduced using fifth order splines for curve fitting, followed by subsequent differentiation and integration. The results show some divergence from the predictions of the semi-empirical designs, but these latter are generally found to be acceptable.

Jan 1, 2010

By Timothy C. Siegel

Drilled displacement piles (also known as augered cast-in-place displacement piles or augured, pressure grouted displacement piles) are installed by the displacement of soil and subsequent placement of fluid cement grout within the evacuated volume. Depending on the soil grain-size characteristics, soil behavior, in situ soil density, pile spacing, and pile diameter, the installation process can result in measurable densification and an increase in lateral stress. This paper examines the conditions prior to and following the installation of drilled displacement piles at sandy sites using the cone penetration test. The data support that the installation of drilled displacement piles results in a substantial increase in tip resistance.

Jan 1, 2007

By Andrzej Tejchman

A method of improvement of a subsoil under bored pile base by injection is presented. The method employs a special chamber attached to the reinforcement at the bottom of the drilled borehole. The chamber is made of semi-permeable textile bag. The injection entered under high pressure into the bag, causes prestressing of subsoil under the pile base. The results of load tests of piles improved in this manner have shown a substantial increase of their capacity together with simultaneous reduction of settlements. This technology has been implemented for four constructions such as trestle bridges in Gdynia and Warszawa and the bridges in Szczecin and Gdansk. The injection effects are shown based on the load test results.

Jan 1, 2002

By A. A. Gupte

Auger piling system which was developed in the United States in the 1940&apos;s is gaining acceptance in many parts of the world. Although primarily used to support foundations, the system is very useful for many other applications such as soil anchors, temporary and permanent earth retention systems, restricted headroom piling and underpinning of existing foundations. In this paper, review of current construction design techniques for the Auger piling system for earth retention and underpinning of structures is presented.

Jan 1, 1989

By Manish Kumar

One of the recent advances in the field of testing of concrete piles is the Non-Destructive testing (NDT) of piles. This paper deals with a specific project where this technique was employed along with an extensive program of conventional testing methods to cross check the results. Conventional testing of the Bored, cast-in-situ piles involved taking full length concrete cores from piles to check physical properties such as core recovery, RQD, crushing strength and density of concrete. Additionally, a number of questionable piles were exposed and inspected and actual load tests were performed on selected piles. Concrete pour cards were used to compare actual Vs theoretical consumption of concrete. A direct comparison of the conclusions drawn from both these testing methods provided an excellent opportunity to better understand the intricacies of NDT technique. The study undertaken clearly indicated a need for developing clear guidelines and specifications for the use of this method of non-destructive testing of piles before the .method can be accepted as a useful quality control tool at the construction sites.

Jan 1, 1996

By Jeffrey A. Gebhard

As part of the design and construction of the new St. Anthony Falls I-35W Bridge, a full-scale load test was conducted on a 6 1/2-foot diameter drilled shaft in the St. Peter Sandstone. This load test helped identify shaft-rock interaction properties, including end bearing and multiple zones of differing shaft resistance for design of the drilled shafts beneath the three piers adjacent the river. The load test was designed by Load Test, Inc., Braun Intertec and the design team of Figg Bridge Engineers/TKDA and constructed by Design Build Consortium of Flatiron/Manson. Oversight was provided by the Minnesota Department of Transportation. Based on these test results, the drilled shafts supporting the St. Anthony Falls I-35W Bridge were designed to reduce risk and maximize economy for the people of the State of Minnesota.

Jan 1, 2009