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By George P. Jr Schivley

Data is presented showing Penetration Rate (PR) versus Force-on-the Bit (FB) and Bit Angular Speed (N). Using this data, it is shown how FB and N each uniquely contribute to the PR for any particular drilling situation. This data represents many mining situations; including coal, copper, gold, iron ore and limestone quarrying. The important relationship between Penetration per Revolution (P/R) and the height of the cutting elements of the bit (CH) is discussed. Drill performance is then reviewed, considering the effect of FB and N on bit life. All this leads to recommendations for the operating values of FB and N for drilling situations where the rock is not highly abrasive and bit replacements are because of catastrophic failure of the bit cone bearings.

Jan 1, 1995

By Bradley C. Paul

Similar rock formations exhibit great variability in resistance to fragmentation during crater blasting. This observation was made during an attempt to calibrate the Kuz-Ram blast fragmentation model for crater blast geometries used in a modified in situ mining method for copper. The KuzRam equation is used to predict the fragment size distribution from blasting and includes a term called the "rock factor" to account for the fragmentation characteristics of the material. A data base of field scale crater shots in oil shale was available to supplement more limited data on copper ores. First, the blast geometry terms of the Kuz-Ram formula were modified to fit field data with various crater blast geometries. Rock factors were chosen to center the predicted curve on the curve representing observed fragmentation. Next, five possible sources of variability in rock factor were investigated: the grade of the oil shale, the aspect ratio of the charge, the type of explosive, the charge depth, and the rock itself.

Jan 1, 1989

By Brian W. Stump

The cessation of testing of any nuclear explosive devices in all environments is the goal of the Comprehensive Test Ban Treaty. In order to assure compliance with such a treaty, an international monitoring system has been proposed. This system will include seismic, infrasound, hydroacoustic and radionucleide monitors located throughout the world. The goal of this system is the detection of any nuclear test. In preparation for this treaty, a series of monitoring system tests, focusing primarily on seismic observations, have been undertaken. The most recent of these tests, Group of Scientific Experts Technical Test Three (GSETT-3), provides valuable data for assessing future monitoring systems. During the course of this experiment, seismic events associated with earthquakes, nuclear explosions and mining explosions have been recorded. This presentation will discuss the numbers and types of mining explosions triggering the system, in a particular area. Possible implications for the mining industry will be explored.

Jan 1, 1997

By Harry Verakis, Thomas Lobb

Widespread use of ammonium nitrate compositions for mine blasting operations has led to various bulk transport vehicles designed especially for the explosives industry over the past half century or more. The advancements in explosives technology and continuing developments in bulk transportation have resulted in a variety of blasting agents and, more recently, oxidizers being transported and used from specially designed bulk transport vehicles. It is estimated that about 2000 bulk transport vehicles are used in mining operations. Many of the bulk vehicles carry about 15,000 to 33,000 pounds (6808 to 14,968 kilograms) of payload and some can carry up to 50,000 pounds (22,679 kilograms) for large open cast mines. Thus, it is imperative that detailed knowledge and safety instructions are available from the blasting personnel and mine management should an unplanned incident such as a fire occur with a bulk transport vehicle at a mine site.

Jan 1, 2008

By Roger L. Keller, John Dean Smith

The Amax Coal Company's Ayrshire Mine in Southern Indiana is faced with one of the toughest blasting applications concerning vibration in the nation. As a means of maintaining regulatory compliance the operation elected to exercise the option of frequency analysis. A site-specific computer processing program which suggests ideal delay interval ranges for the lowest vibration was utilized.

Jan 1, 1987

By Martin L. Smith, Robert L. Hautala

The objective of blast optimization can be approached either in a qualitative sense of designing a blast which will be "trouble free", or quantitatively in the sense of minimizing overall mining costs. Blast design simulators and fragmentation models have become an accepted tool in blasting over the last decade. Numeric simulators are very useful for solving quantitative problems, but are limited in their ability to address more qualitative problems such as post-blast bench condition. Also, current blasting models are limited by the complexity of site-specific blasting and are not functionally suited to mathematical optimization. As a result a great deal of expertise is still needed in optimizing a blast. The following describes the application of an expert system approach to integrating both a symbolic model of the expertise of the blasting engineer for attaining a trouble free blast, and a numeric optimization model relating fragmentation to unit operations from drilling to grinding. Research into this application of a coupled modeling approach to blast design is being carried out to develop a modeling methodology which will provide a suboptimal design for qualitative design goals as well as minimizing blast related costs.

Jan 1, 1991

By Othmar Mueller

Cable charges are theoretically endless. Practically,they are composed of very long sausage like explosive charges. They are primarily used for excavating ditches in soils. Blasted ditches are necessary in agriculture for irrigation purposes and for canals. Horizontal cable charges can be made by using a single or double strand of detonating cord. They can be placed into the mud at the bottom of ditches and used to clean or deepen the already existing ditch. They can also be used for soil compaction. Cable charges have been used for blasting soil in the Soviet Union, Czechoslovakia, Poland, the German Democratic Republic and Hungary. Their use was first mentioned in the first edition of Weichelt's handbook on blasting (German Democratic Republic, 1949).

Jan 1, 1976

By Conny Sjoberg, Finn Ouchterlony, Bjorn Jonsson

This contribution reports an investigation of the blasting damage in the contour of an access ramp to a Swedish underground laboratory for nuclear waste related studies. Near zone vibration measurements were made for 7 rounds and the results converted to a site specific scaling law. A simple engineering correction for the influence of the charge length wee developed and the resulting equations used to predict the damage zone depths of three different drilling and charging patterns.

Jan 1, 1993

By Duane Skidmore, Calvin Konya

The supply crunch and cost rise for ammonium nitrate (AN) over the past year have been influenced by a number of factors. These include a general inflationary tendency, particularly great cost rises in fuel, and by a market condition in which demand for ammonium nitrate is great and supply is limited. Demand is largely confined to agricultural and explosives uses with explosives subdivided into mining, construction, and quarrying. The projections show that demand may be expected to increase markedly for the indefinite future in the agricultural and mining sectors of the ammonium nitrate market while fluctuating with indicators of economic activity for the construction and the quarrying sectors. Supply is projected to increase with plants being designed and built due to high need levels and commensurately high profit potential but not enough are planned to provide an equilibrium market. Constraints upon supply increases to match demand increases include shortages in the raw material, natural gas, high cost of investment capital, high equipment costs and long construction delays. The result should be, even under optimistic conditions, considerable shortage and resultant pressure for higher prices through 1979 for ammonium nitrate. The best hope for relief in the intervening years appears to be conservation. In blasting operations, the earliest and best proven route to conservation seems to be improved utilization available from application of highest available technology and most efficient current blasting practice.

Jan 1, 1975

By D Frantzos

Pressure time histories were recorded for low density ammonium nitrate/fuel oil, detonated in long heavy walled steel cannons of various bores. These were shell used in a finite element model of a horizontally layered limestone rock mass to predict the crack propagation limits in presplit blasting for a range of borehole diameters. Apart from showing very good agreement with field results, the model clearly demonstrated the strong dependence of the results on the pressure-time curve. The important elements were the peak pressure, the rise time to it and its duration. Control of these characteristics offers the possible future production of more ideally suited pressure-time profiles for the optimization of crack propagation distances and borehole spacings for various ground conditions. Also the results to date provide the basis for investigating the characteristics of the explosives presently used in presplit blasting, and finding ways to modify them with the purpose of optimizing the field results.

Jan 1, 1987

By James Barker, David Leidel, Don Crawford, Daniel Dorffer

This paper describes the test processes performed to ensure the suitability of an RF-safe detonator for use in oilfield explosives operations on land and offshore locations where RF silence cannot be implemented or the distances from explosive systems arming operations to the RF source or sources are too close for conventional resistorized hot-wire detonators based on the safe distance tables. The test program for the detonator assembly was based on MIL-STD-461E, “Requirements for the Control of Electromagnetic Interference Characteristics of Subsystems and Equipment”, 20 August 19991.

Jan 1, 2008

By Monica Stuckert

Field studies were made at an Appalachia coal stripping operation to evaluate the differences in cost and performance between blast casting with pre-split dewatering versus conventional coal overburden blasting.

Jan 1, 1985

By Norman S. Smith, Richard L. Ash

Many factors affect rock fragmentation from blasting. One variable seldom considered when designing blasts, however, is the borehole length. An example is described of how the length was adjusted to give better breakage when using 4-inch diameter blastholes at a quarry. To explain the basic principles involved test results from experiments conducted by the authors where borehole lengths were altered are presented and evaluated.

Jan 1, 1976

By Ronald R. Rollins

A continuous propagation velocity measurement probe has been utilized to determine velocities of slurry explosives, whole prills, crushed prills, aluminized crushed prills, in bulk and plastic screw tubes.

Jan 1, 1984

By Stuart Brashear, Lee Schettler

"The effect of water on several ANFO/emulsion blend ratios is documented by both physicalobservations and analytical testing to demonstrate the effect even small quantities of water canhave on water resistant blends."

Jan 1, 1996

By Rick W. Bellenie, Ronald L. Woolf

The Gregg River mine is located 40 kilometres (25 miles) south of Hinton, Alberta, approximately 330 kilometres (205 miles) west of Edmonton and lies against the Front Range of the Rocky Mountains.

Jan 1, 1994

By Clarence Zink

Aside from the mechanical properties and process of actual rock breakage, rotary drill bit performance is affected by several “post breakage” items: cuttings size, flushing air pressure, flushing air volume, cuttings load, drill hole geometry, etc. We all recognize that more efficient drilling creates bigger cuttings, more air pressure cleans the hole bottom better, more air clears the cuttings from the hole, and a better hole geometry allows cuttings to escape with a minimum of “regrind”.

Jan 1, 2006

By Calvin J. Konya

Backbreak behind the last row of boreholes can be a significant problem for blasting operations. Backbreak will interfere with the proper drilling and execution of the subsequent shot and can produce well defined boulders, which will not be broken by the subsequent shot. In order to determine the effect of timing on backbreak, a full scale blast with 6 1/2 inch boreholes was used to test the effects of timing. The test site was a quarry which had suffered from severe backbreak regardless of the blasting pattern or explosive used. One half of the production blast was loaded and initiated using the current technology at the quarry, the other half of the blast was deliberately timed in such a manner as to minimize backbreak. The timing was such to allow for ground movement in one row before the subsequent row fired. The test results proved that the amount of backbreak and flyrock could definitely be controlled with the selection of the proper borehole timing.

Jan 1, 1987

By Salah A. Taqieddin

The blast casting technique of removing overburden is an innovative technique which was successfully used in the mining of certain surface coal and quarries. This method was found to be efficient in minimizing the labor and equipment cost while accelerating mining operation with safety. This method was successfully applied to horizontal as well as to dipping coal seams. Also it was practically applied to single as well as to multiple ore bodies

Jan 1, 1992

By John C. Didlinger

How do you measure the highwall? Why do you even need to know the highwall measurement? Why is it important? The importance of this measurement is to help keep a level floor and to help control vibration. Nevertheless, since most of us are not mountain climbers, there must be a safe and easy way to make an accurate highwall measurement. So with these factors in mind, how do you make your measurement?

Jan 1, 1997