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By Peter J. Nicholson

Recognition of the liquefaction susceptibility of dam embankments has been heightened since the San Fernando Dam near failure incident in 1971. Both the downstream and upstream slopes of dams can be at risk for slope failure that can lead to breaching of the dam during or after a seismic event. Many dams have been remediated by various means such as the installation of stone columns or by excavation and replacement of the liquefaction susceptible material. Recent engineering and technology advances in equipment and materials has shown that construction of shear walls to the appropriate depths and at the right center to center spacing may be an economical alternative to the more traditional methods. Recently, the downstream embankments of at least 4 dams, from South Carolina to California, have been, or in the process of being remediated by the use of shear walls. The method of installation has been either multi-axis Cement Deep Soil Mixing walls or walls constructed by the use of trench excavation under self-hardening slurry. Four case histories of dam remediation are discussed, three by multi-axis paddle auger CDSM equipment one with the use of self hardening slurry trenches.

Jan 1, 2008

By George Onorato, Giovanni Bonita

Deep soil mixing (DSM) has now become a ubiquitous ground improvement technique across the globe for producing soil-cementous materials for many types of complex civil and environmental applications. In the field, the cementation bonds of the soil-cement materials are formed under a confining stress conditions; however, these conditions are generally not considered as most wet grab specimens are cured and tested under ambient atmospheric conditions. This has led to an underestimation of the engineering and mechanical properties of the soil-cement mixed material. This paper presents the preliminary findings of the effect of confining stresses on the mechanical properties of soil-cement mixed samples. This paper discusses the specialized field techniques used for modeling confining stresses during curing and presents the preliminary findings from different soil types. The findings indicate a strength increase within samples cured under a confining stress relative to nonconsolidated samples. The magnitude of the strength increase also appears to be different for different soil types. Finer-grained soils appear to exhibit a larger relative strength increase with confining stress relative to predominately granular soils.

By Michael J. Weaver

Urban redevelopment projects are occurring more frequently than ever before as urban greenfield sites become limited and city planners and devel- opers attempt to revitalize existing underdeveloped neighborhoods. How- ever, because of the past usage of many urban sites (some dating back 100 years or more), designers and construction teams have to not only engineer founda- tions to accommodate the subsurface soil and ground water conditions, but also to work around the relic founda- tions or structures that have been left behind from previous developments. In these cases, a one-size-fits-all approach to foundations may not yield the most cost- and schedule-effective approach, and hybrid foundation systems have to be evaluated.

Apr 1, 2022

By Alison Savage, Michael Terry

"For decades, the International Market Place (IMP) has been an icon in the heart of Waikiki in Honolulu, Hawaii. It was famous for Duke Kahanamoku’s restaurant where people flocked to hear Don Ho sing in the ’60s and ’70s. Later, it was a bustling, open-air hub of small vendors who peddled everything from Hawaiian souvenirs and jewelry to food court meals and farmer’s market produce. Small buildings and shacks that housed the businesses were located on a curved tract of land — just one block off the beach — that stretches from Kalakaua Avenue to Kuhio Avenue. The entrance to the complex is dominated by a huge, old (circa 1850) Banyan tree. This tract is owned by the Queen Emma Land Company. Queen Emma was a Hawaiian Queen from the 1800s. Revenue from the land has supported the Queen’s Medical Center in Honolulu for decades.The reimagined IMP is owned by Taubman Centers, of Bloomfield Hills, Mich., and CoastWood Capital Group of San Francisco, Calif. The IMP will offer a distinctive collection of upscale fashion and lifestyle retailers, including Hawaii’s only Saks Fifth Avenue store, as well as ten sit-down restaurants, including concepts by award-winning chefs Michael Mina and Roy Yamaguchi. The mall features two large open-air courts, the first of which has the huge Banyan tree as its entryway centerpiece. The second open-air court, called Queen’s Court, includes a stage and mature monkeypod trees and a few palm trees. Foundation SelectionAfter a geotechnical exploration that was directed by SME, Plymouth, Mich., and performed by Geolabs, Honolulu, it was discovered that the historical site had hidden and challenging foundation conditions. The subsurface conditions included a very deep but now in-filled ancient river valley containing more than 180 ft (54.9 m) of lagoonal deposits consisting of normally consolidated plastic clayey silts and silty clays with blow counts mainly varying in N-value from 1 to 6. The silt was underlain by several soft coralline layers, some overconsolidated clays and various basalt layers. The static groundwater level on the site was at a depth of about 5 ft (1.5 m), closely matching sea level.Although driven piles had previously been used as the preferred deep foundation support for adjacent structures, this area of town is now fully developed and local noise ordinances preclude their use. Augercast piles were initially considered, but when the general contractor dck/FWF, Pittsburgh, Pa., asked for bids for the augercast piles, several foundation contractors offered alternate systems. The practical installation depth of augercast piles was limited and due to the depth of the in-filled alluvial valley, this system could likely have left soft silt below the tips of the piles over much of the site."

Jan 1, 2016

By Issa S. Oweis

Two Towers are currently under construction in Central Moscow in the Russian Federation. Building A is a 96 story tower and Building B is a 65 story tower. The columns in both structures bear on a thick concrete mat that is supported on drilled shafts, 1.5 m in diameter. The shafts derive their capacity from weak limestone with layers of marl. Assigned allowable shaft loads were initially based on rock strengths that were later verified by load tests using the Osterberg Cell. One of the load tests was carried to near failure which allowed refining socket friction values that were later used in the design of Building A. All shafts were advanced using an auger and concrete placed in the dry. Grout tubes were placed with the reinforcing cage which allowed grouting of the limestone in contact with the shaft. Load sharing between the shafts and the mat was approximated using published methods as well as site specific finite element analysis. This paper covers the methodology of design, analysis of the Osterberg results to derive non-linear stiffness of the rock and differences between finite element analyses and results by approximate methods.

Jan 1, 2007

By Stefan Dahlin

The laboratory tests indicated low permeability but as I said, as a rule, the permeability in the field has been found to be higher. A high permeability has also been found when doing back calculations of rates of settlements in different cases. But as I also said, there's a need for further studies in this area.

Feb 10, 2003

"1.0 DESCRIPTIONThis work consists of furnishing all necessary labor, equipment, and materials to install prefabricated vertical (wick) drains in the ground in accordance with the Plans and as specified herein.2.0 REFERENCED CODES AND STANDARDSASTM D4716-08 Standard Test Method for Determining the (In-plane) Flow Rate per Unit Width and Hydraulic Transmissivity of a Geosynthetic Using a Constant HeadASTM D4632-08 Standard Test Method for Grab Breaking Load and Elongation of GeotextilesASTM D4533-11 Standard Test Method for Trapezoid Tearing Strength of GeotextilesASTM D4491-99a Standard Test Methods for Water Permeability of Geotextiles by Permittivity (2009)ASTM D4751-04 Standard Test Method for Determining Apparent Opening Size (A.O.S.) of a GeotextileASTM 6918-09 Standard Test Method for Testing Vertical Strip Drains in the Crimped Condition3.0 QUALIFICATIONSThe Contractor shall have successfully completed a minimum of five wick drain installation projects in similar ground conditions, and installed not less than 5,000,000 linear feet (1,525,000 linear m) of wick drain in the past five years. The Contractor shall have a minimum of five continuous years of wick drain installation experience."

Jan 1, 2014

By Scott A. Walker, Gabriel J. Alcantar, Brian Zuckerman, Ramin Golesorkhi

"The new San Francisco 49ers Levi’s Stadium is part of the next generation of sporting facilities. Constructed in Santa Clara, Calif., the new structure has 68,500 open-air bowl seats and includes a 7- story tower housing more than 150 suites. The overall project includes the stadium structure, elevated open pedestrian walkways, commercial community space, three new pedestrian bridges and improvements to the adjacent light rail station. Sustainable design for the project includes a green roof, photovoltaic panel and a ground source geothermal system. Stadium-wide next-generation Wi-Fi capability is another feature. The design-build project team included HNTB (project architect), Magnusson Klemencic Associates (MKA, structural designer) and a joint venture of Turner Construction and Devcon Construction (TDJV, general contractor).During preconstruction, the 49ers’ original design team and the design-build team formed later worked together to facilitate communication and provide continuity. This helped to meet the project’s aggressive schedule. Working directly for the 49ers, with the design-build team, Treadwell & Rollo (T&R) served as the geotechnical engineer of record for the project from preliminary to final design and through construction. Although not contracted directly to TDJV, the stadium ownership encouraged direct interaction between T&R and TDJV and improved responsiveness to geotechnical issues during design and construction.Subsurface ConditionsThe new stadium lies within the Santa Clara Valley, a deep alluviumfilled basin resulting from historic movement on the active and potentially active strike-slip and thrust faults that bind the valley. The valley is filled with Holocene age (approximately 11,000 years old to present) alluvium, consisting of levee and basin deposits, with bedrock more than 750 ft (229 m) beneath existing ground surface. The stadium site is between two of the highly-active faults in California, the Hayward Fault 6.8 mi (11 km) northeast, and the San Andreas Fault about 11.8 mi (19 km) southwest."

Jan 1, 2014

By Wolfgang G. Brunner

Mai- Liao, in Yun Lin province of Taiwan, which was once a remote area on the coast of the South China Sea, has been developed into an offshore industrial complex. Approximately 100 million m3 of imported sand fill were used to reclaim the site from the sea with an overall area of almost 3.000 hectares. Land reclamation started in March 1994 and was completed at the end of 1998. A total of 41 industrial plants were constructed on the site, including an oil refinery, a naphta cracking plant, a cogeneration plant, a coal- fired power station, a heavy machinery plant, a boiler making plant, water purification plant, several petrochemical plants and a new harbour. From 1998 onwards, new plants were taken into operation in uninterrupted succession. The main purpose of the ground improvement by vibro- displacement, used predominantly to form the foundations of the oil storage tanks , was to reduce the liquefaction potential of the subsoil during earthquakes. The top layer across the site was treated by dynamic compaction before the installation of the stone columns. Heavy structures such as chimney- stacks and buildings were constructed on pre- cast concrete piles driven by diesel hammer. The earthquake design criteria specified an earthquake magnitude M = 7.3 and an acceleration a = 0.21 g. Stone columns were installed by the dry bottom feed process, which was controlled by an automatic monitoring system, to depths ranging from 13 to 20 m to provide flexible tank foundations. Installation of 1.500.000 linear m of stone columns commenced at the beginning of 1997 and was completed in August 2000. 60 % of the stone columns, in particular the deep ones, have been carried out by Bauer vibrators. The Chi- Chi earthquake ( M = 7.3 ) took place on 21 September 1999 and was followed by Cha- I earthquake ( M = 6.8 ) on 22 October 1999. A survey carried out after these earthquakes showed very positive results. The maximum observed settlement was 10 mm and none of the tanks suffered any damage.

Jan 1, 2002

By Meeok Kim, Thornton Tomasetti, Seth Knihtila, Michael Oakland, Shawn Leary

The transformation of Seattle's historic KeyArena into the state-of-the-art Climate Pledge Arena, home to the NHL's Seattle Kraken, was no small feat. The $930-million renovation and expansion required the near-total demolition of the old structure and construction of an 800,000 sqf (74,000 m2), below grade venue while keeping its landmarked façade and roof intact. To do that, the project team had to come up with solutions for excavating 680,000 cu yd (520,000 m3) of soil to make way for the new 17,000-seat arena while working around the massive temporary shoring supporting the 44 million lb (20 million kg) roof all in time for the NHL's 2021-22 season.

Sep 1, 2023

By John P. Turner, Steven S. Dapp, Dan A. Brown

"The Goethals Bridge Replacement (GBR) spanning the Arthur Kill Waterway between Elizabeth, NJ and Staten Island, NY consists of a dual-span 1,982.5-ft long cable-stayed bridge with approach spans of 2,545 ft on the NJ side and 2,788 ft on the NY side. The bridge is supported on over 200 drilled shaft foundations ranging in diameter from 4.5 ft to 10 ft and socketed into Passaic Formation siltstone. Drilled shaft resistances for design were based on load tests as described in a companion paper (Dapp et al. 2016). This paper presents the main foundation design considerations and challenges. The approach to construction of the rock sockets, with a focus on quality in order to support the use of high nominal values of side and base resistance, is described. Lessons learned from this project and their application to future similar projects are presented.INTRODUCTION AND BACKGROUNDThe Goethals Bridge Replacement (GBR) project is a Public-Private Partnership (P3) that represents a major milestone for the Port Authority of New York and New Jersey (PANYNJ) in its distinguished history of bridge building in the greater New York City metropolitan area. The new bridge will replace the existing Goethals Bridge, named after Major General George W. Goethals, Chief Engineer of the Panama Canal and the first consulting engineer for the Port Authority. The existing Goethals Bridge along with the Outerbridge Crossing and the Bayonne Bridge comprise the three Port Authority bridges connecting Staten Island with New Jersey. The existing Goethals Bridge and the Outerbridge Crossing are cantilever truss structures and both opened on the same day in 1928. They were designed by J.A.L. Waddell under the supervision of the eminent engineer Othmar H. Ammann (1879-1965), who was the designer of many other iconic bridges in the NY City area including the Bayonne Bridge (1931), the George Washington Bridge (1931), and the Verrazano Narrows Bridge (1964). The designer of record for the replacement Goethals Bridge is Parsons Corporation, which is the successor firm of Robinson & Steinman, whose principal David B. Steinman was also a notable NY area bridge designer and a contemporary and rival of O.H. Ammann.The replacement Goethals Bridge is supported on over 200 rock-socketed drilled shaft foundations. Each main pylon tower is supported on a group of six 9-ft diameter drilled shafts and each anchor pier is supported by two 10-ft diameter shafts. Each approach pier consists of a two-column bent with each column supported on a rock-socketed drilled shaft. A rendering of the Main Bridge crossing the Arthur Kill is shown in Fig. 1."

Jan 1, 2016

By Peter Faust

"The south access road to San Francisco’s Golden Gate Bridge, known as Doyle Drive or Presidio Parkway, needs to be replaced. Built in 1936, it is the primary highway and transit linkage through San Francisco between counties to the north and south. The roadway is tucked into the natural contours of the Presidio and the Golden Gate National Recreation Area, one of the nation’s largest urban parks.The old steel truss structure will be replaced by a new concrete cast-in-place bridge. The foundation design of the new bridge is based on drilled mono shafts below each bridge column. Most shafts required large diameter permanent steel casing installed under strict vibration limitations since several historic landmarks are near the project alignment. Malcolm Drilling decided to use the largest oscillator in the world to install the piles.The area occupied by the Presidio is generally hilly, sloping down northwards to San Francisco Bay. In the western half of the project route, two bluffs rise steeply to about 80 ft (25 m). The bluffs are separated by a valley 60 ft (18 m) deep and 1,500 ft (457 m) wide, which is spanned by the old and new bridge. Overburden soils in this valley are made up of artificial fill, slope debris, ravine fill and Colma Formation, a fine to medium-grained sand unit with clay beds. The Bay Muds encountered in the project area are typically soft clayey silts, becoming medium stiff with depth.The basement rocks underlying the overburden belong to the Franciscan Formation, described as shale, sandstone, serpentine and greywacke, it is extremely variable in hardness, fracturing and weathering. The material can vary from very hard to very soft, can be slightly to very intensely fractured and almost not weathered, to totally decomposed within relatively short distances both laterally and vertically. Rock strength can vary from too weak to be tested to serpentine layers with unconfined compressive strength of 15,000 psi (103MPa) or higher. Groundwater levels in the area are typically no more than 10 to 20 ft (3 to 6 m) below the ground surface."

Jan 1, 2012

By John Dunn, Matt Hawley, Kashif Butt, Nicholas Gura

"This paper presents the results of a static load testing program completed on helical pile foundations for the replacement of high voltage transmission line tower structures. The foundations were part of the Northeast Grid Reliability Project (NGRP) for the Public Service Electric & Gas Company (PSE&G) near Newark, New Jersey. Structure foundations “anchor bolts down” was a design build contract model with the superstructure as bid-build.The soil stratigraphy along the alignment generally consisted of fill over about 10 ft of organic deposits underlain by up to 260 ft of normally consolidated glacial lake clays and silts. Additional project challenges included working under/adjacent the existing live high voltage lines, narrow site access due to environmental permits, foundations in a tidally influenced area, and pile projections in the order of 10 feet to meet the 10 year flood level requirements.The helical piles were constructed of 12.75 inch diameter open ended pipe piles with 36 to 40 inch diameter helices. A total of seven static load tests (compression and tension) were completed on 60 ft and 90 ft long piles, using both welded and mechanical pile splices. To evaluate pile-soil setup in the sensitive fine grained soil and determine representative longer term installation torque factors (Kt) for the production piles, the static load tests were performed 7 to 49 days after pile installation.Helical piles were found to be the most cost effective foundation alternative for this project. The required length of helical piles was less than other alternatives for similar allowable axial capacity. Helical piles with mechanical splices were installed for the varying structure foundations including tangent and heavy deadend, to a deadend monopole. Installation of 448 production piles (34,320 linear ft) was completed in three months. The installation timeline was critical to meeting the semi-annual PSEG outage for switching the old and new structures. Helical piles employing a mechanical splice resulted in an efficient and effective foundation solution for the conditions encountered on the project."

Jan 1, 2017

By Lisheng Shao

Soil mixing and jet grouting have been widely used to support heavy structures such as tanks, cement silos, and storage buildings. Although the installation methods vary between soil mixing and jet grouting, the end product of soil-cement columns behaves similarly in supporting structure loads. In many cases, soil-cement mass treatment offers the owner savings over driven/drilled piles. This paper discusses the design methodology, production work, and quality control, with supporting figures, of a recent large complex tank farm project. The project consisted of constructing six above-ground steel storage tanks and an approximately 700-foot-long fill slope. The tank farm site is located in an industrial area of southern California, with highly variable subsurface conditions consisting of compressible soils and buried construction debris. The compressible soils necessitated that the new tanks be supported on deep foundations. A test pile program performed previously at the site showed that conventional driven concrete piles were not feasible because of buried construction debris, therefore a soilcrete system was proposed. Site design included evaluating the total and differential settlement and column group bearing capacity under both static and seismic loads. Extensive field and laboratory testing confirmed the design soil-cement strength and modulus of both the soil mixed and jet grouted soil-cement columns. The project operation and quality control programs are also included in this paper.

Jan 1, 2010

By Mohamed Hassan, Matthias Seip, Steffen Leppla

In the east of Frankfurt am Main, Germany, a new high-rise building is planned directly next to the river Main. The high-rise building will have a height of about 75 m and will be founded on a Combined Pile-Raft Foundation (CPRF) in the tertiary marl. The new structure will be constructed next to important, sensitive traffic infrastructure. The foundation of the new high-rise building adjoins directly existing historic quay structures, which are more than 100 years old. For analysis of the stability and the serviceability of the heavily eccentric loaded foundation of the new high-rise building and the existing structures and for the investigation of the soil-structure interaction complex three dimensional, non-linear numerical simulations have been carried out. These numerical simulations take into account all geometric and material specific boundary conditions, including the history of the construction of the whole area. The paper introduces into a very complex construction project in which the investigation of the soil-structure interaction has an important role. The three-dimensional numerical simulations are explained and the results are shown.

May 1, 2022

By Patrick J. Lydon, Gregory A. Terri

"The recently opened Mansueto Library at the University of Chicago campus was a 2012 OPA runner-up. The dramatic elliptical shaped dome of this structure tells only part of this structure’s story. The underground automated storage and book retrieval system below ground required excavations as deep as 55 ft (17 m). The system that allows the University to store many of its publications well below grade also required an approximately 50 ft (15 m) clear span for the perimeter walls between the lower level and street level slabs. The latter requirement allows the conveyors to operate freely to retrieve and transport publications up to the lobby level. The design-assist-build team worked together to develop the most cost-effective solution for below-grade work in this challenging urban and geologic environment.The perimeter of the new oval-shaped library is over 620 ft (189 m) long and sits in a central location on campus—adjacent to the Regenstein Library and two city streets and the Henry Moore sculpture, which commemorates the location of the first self-sustaining controlled nuclear reaction. The new library construction not only had to meet challenging structural and geotechnical requirements, but also had to be sensitive to its active and historic surroundings. The soils at the site consist of about 25 ft (7.6 m) of sand, followed by lean clay, generally increasing in stiffness to the top of the dolomitic limestone. Five to 10 ft (1.5 to 3 m) pockets of saturated sand also lie on the north side of the site at about 45 ft (13.7 m) below grade. The top of weathered rock varies in elevation from 59 ft (18 m) below grade in the south to 69 ft (21 m) in the north. There is 1 to 2 ft (30 to 60 cm) of weathered rock. Groundwater at the site is about 7 ft (2 m) below grade.The new structure would extend 55 ft (17 m) below grade through saturated sand strata and into weathered rock for part of the structure’s footprint, so it was critical that the new permanent retention system minimize groundwater seepage laterally through the structure’s wall as well as piping through the weathered rock below the structure. The perimeter walls had to be very stiff to minimize ground movement around the structure’s perimeter due to the significant clear span between slabs."

Jan 1, 2013

By Leonhard Weixler, Jean Wehbe, Gordian Ulrich, Franz-Werner Gerressen

"As alternative energy industries pick up speed internationally, and as government regulation and restriction limit the use of impact hammers due to environmental limitation from construction induced noise during pile driving operations, unconventional solutions for more complex offshore foundation installations have become a necessity. Manufacturers and equipment suppliers race to develop alternative techniques to accommodate for offshore foundation construction in various soil conditions and at greater water depth. The FLYDRILL, and the Seabed-Drill BSD are two innovative systems for the installation of offshore monopiles with reduced environmental impact.INTRODUCTIONThe FLYDRILL and the Seabed-Drill were born from techniques in the design and construction experiences gained from land based foundation drilling systems over the past 25 years. As the alternative energy industry ventures into uncharted territory of deeper water for offshore wind farms, fast current regions for tidal energy, and increasingly challenging soil conditions and project complexity, the advancement and development of new innovative equipment system and drilling techniques have become a necessity.The systems described herein show the development of the so called “FLY-Drill” system, and the all new “Seabed-Drilling” equipment applied at the first ever made job using a seabed drilling rig.FLY DRILLThe FLY DRILL method is a completely new concept for bored piling. The drilling unit with rotary head, Kelly bar, and drilling tool is suspended by the hoist rope of the base carrier crane. The hydraulic power for the drill unit is provided from the base crane.The drill head is fixed on the casing with a hydraulically operated clamping system during the drilling operation. When emptying the drilling tool, the clamp cylinders are opened and the complete unit is swung sideways."

Jan 1, 2017

By L. Z. Xie

The results of the experimental study on the static behavior of single piles subjected to repeated and reciprocating axial loadings are recommended in this paper. Tests of four full-scale single piles of two different lengths under repeated loading and those under reciprocating loading have been conducted using the slow maintained load test method. All the eight piles were instrumented with strain gages located along the shafts. The study showed that for repeated loads below a certain critical value the total displacement of the pile top approached gradually a constant value. However, any repeated load greater than the critical value resulted a residual displacement per cycle, and that the reciprocating load capacity of a pile was dependent on the ultimate bearing capacity of the pile in tension and both were in the direct ratio.

Jan 1, 2010

"After the non-destructive testing is completed, the data must be compiled, evaluated, and interpreted. During this process, the data may indicate that there is an anomaly warranting further investigation, which may eventually be determined to be a flaw or defect. The definitions of an anomaly, flaw, and defect can be described as follows (after Amir, 2002):Anomaly - Any irregular feature identified in the NDT graphic results. An anomaly may be due to the testing instrumentation (such as noise), to the means used to perform the test (e.g. access tube debonding in CSL) or to the shaft itself. It is the responsibility of the NDT practitioner to gather and analyze all relevant data and try to resolve every anomaly before it is declared a flaw or defect.Flaw - Any deviation from the planned shape, size and/or material of the shaft.Defect - A flaw that, because of either size or location, may detract from the shaft’s intended performance or durability. The geotechnical engineer and the structural engineer are jointly responsible to decide which flaw comprises a defect.This section describes the process of evaluating the data, determining if an anomaly exists, and if so, deciding whether the anomaly is actually a flaw or a defect. If the anomaly is determined to be a defect, its effect on the performance of the shaft must be evaluated, and if necessary, the can be re-engineered, repaired, or replaced."

Jan 1, 2004

By Maral Papazian Bedian

"Case 2. 100th Street Bus Depot: Elimination of Deep Caissons in Favor of Spread FootingsThe PROJECTThe 100th Street Bus Depot is a new five-story bus terminal for the New York City Metropolitan Transit Authority occupying one city block in Manhattan between 99th and 100th Streets, and between Lexington and Park Avenues. It replaces a former two-story garage, built in the 1890’s and initially used as a trolley-car barn. The new structure is a steelframed building with concrete floors and includes a partial basement near its middle. The easternmost column line with design loads of 10 MN (1,125 tons) is within 1.5 m of the underlying multi-tube Lexington Avenue subway system. To support the new columns along the subway line, the project bid plans had called for 1 m diameter and 17 m deep drilled shafts. The upper 14 m of each unit would have required 50 mm separation from the surrounding rock to prevent stress from being imposed on the roof and walls of the adjacent tunnel. The column loads were thus transferred to below the base of the tunnel and supported by 3 m long sockets in bedrock. The bid documents contained extensive test boring information, which revealed that the project site was underlain by massive Manhattan Mica Schist bedrock within just 3 m below street level. In fact, the Lexington Avenue two-level and multi-tube subway had been tunneled through this rock circa 1910, leaving an about 6 m thick solid roof over the upper-level subway. The NX rock core recovery values were near 100 %, with average RQD of 75 %.The CHANGEThe Bus Depot project was let as a design/build contract with a very aggressive fast-track schedule. Both the pre-bid preliminary design and the subsequent final design by the Contractor’s own hired design engineers relied heavily on very restrictive codes, including unnecessarily conservative approaches to seismic design. Any suggestion for value engineering change was undesirable and was strongly resisted. Yet, objecting against the blind reliance on codes in foundation design, the author questioned the real need for the deep drilled shafts to support the columns along the subway. The unsupported statement that no stresses from the new structure can be imposed on the roof and walls of the adjacent tunnel was not sufficient reason for the drilled-shaft design. Unconvinced that deep shafts were necessary, the author rushed to MTA’s warehouse where many rows of rock core boxes were neatly stacked. Careful inspection and some simple testing of the rock cores with the blows of a geologic hammer gave support to the reservations about the design. Later, as expected, the schist bedrock at this site was found to be hard to very hard with unconfined compressive strength values estimated to range from at least 70 MPa to over 100 MPa (10,000 psi to 15,000 psi). The tensile strength of the rock was assessed to be minimum 5 MPa (750 psi)."

Jan 1, 2003