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By H. H. McGregor

SYNOPSIS Changes in the national productivity (gross national product per head of the population) have been assessed in order to derive a target figure for the required annual increase. The conclusion reached IS compared with the targets of the economic development programme of the Republic. Productivity and management structure in the gold mining industry is then analyzed together with investment in plant, machinery and equipment for rock handling purposes. The conclusion is drawn that productivity improvement does not appear to have accorded with the massive expenditures in plant and equipment, and in augmented management. The productivity of the manufacturing and construction sectors of the economy has been examined. The principal difficulty is that the main avenue of approach is the value of product divided by the total labour force. This introduces inflationary questions, and the use of a suitable deflator becomes of prime importance. Severa1 different methods of assessing the productivity improvement in the industrial sector have been used with what is regarded as a comparatively high degree of compatibility. Improvements in productivity in the manufacturing industry up to 1966 appear, from the information available, to have substantially exceeded comparable figures for the mining industry. There is however evidence that thereafter productivity of the manufacturing industry has not maintained this satisfactory rate of increase. If the economy is to achieve the planned rate of expansion, there is no doubt that greater attention to this aspect will be required in the future than has been accorded to it in the past.

By H. Rosenberg

Haldor Topsoe A/S has developed its WSA technology to meet the demand in the market for a simple and reliable process that converts sulphurous emissions from off-gasses into high-grade sulphuric acid. With more than 50 references in 25 countries, the WSA technology has proven its ability to generate acid at 98% concentration, efficiently and economically. The wet gas sulphuric acid (WSA) technology treats the furnace off-gas directly from upstream gas cleaning plants. No further drying is required, since the humidity present in the off-gas is used to hydrate the SO3generated in the converter and produce sulphuric acid. The heat generated during the oxidation, hydration and condensation processes is principally reused in the process to preheat the off-gas to the required temperature level, and also to generate high pressure superheated steam for process use. This advantage of steam production, coupled with lower water and power consumption requirements, is particularly important in the African production environment. Having fewer process components than conventional acid plants, the WSA technology is a simple and compact operation, which makes it easier to retrofit into an existing smelter plant. Further, the WSA technology simultaneously offers the possibility to treat multiple gas streams arising within the production facility due to superior flexibility in terms of SO2concentration and turndown ratio.

Jan 1, 2006

By J. A. Drummond

The duties and efficiencies of a number of main and auxiliary fans were determined by standard and thermal methods. Some observations on the effect of water and dirt accumulation on fan performance were made.

By W. K. C. Boemer, G. A. Davies

Vanadium slag production in the shaking ladles started in April 1968, steelmaking was begun in July 1968 and the first continuously cast blocks were produced soon after on the 29th July, 1968. Nominal monthly production of over 20 000 tons was reached in seven months and by December 1970 about 12 000 heats were cast and a monthly production of 35000 tons has been achieved.

By R. J. Mason

The paper discusses the claim that the remains of mines in Southern Africa date from ancient times, rather than from a more modern period. The evidence indicates that these mines were excavated by Iron Age Black people, who moved into South Africa from about A.D. 100 onwards. Details are given of the finds made in 1981 in an investigation of the remains of copper mines in the Dwarsberg, which probably date from the nineteenth century.

Jan 1, 1982

By S. J. Bluhm

Recommendations are given for the design of multi-stage spray chambers in which air flows horizontally through water sprays. A detailed description is given of one such spray chamber at Hartebeestfontein gold mine that is used for bulk cooling of the incoming ventilation air, and that has been constructed according to these recommendations. A method for predicting the performance parameters of horizontal multi-stage spray chambers is given, and the method is illustrated with some examples. The method is equally applicable to spray chambers in which the water, rather than the air, is cooled.

Jan 1, 1979

By R. Watts, R. A. Laybourne

This paper describes how a 'mined out' coalfield is being mined successfully by opencast methods. The coalfield is that at New Vaal Colliery, which is situated in the Vereeniging-Vanderbijlpark-Sasolburg industrial complex. Al three coal seams at New Vaal had been mined previously, when the better-quality coal had been removed. The coal-preparation plant at New Vaal, which is also described, supplies coal to the 3600 MW Lethabo Power Station. The Colliery has been designed to supply 600 million sales tons of coal over its forty-year life.

Jan 1, 1990

By M. G. B. Wheeler

SYNOPSIS This report outlines the development of a model to simulate the radiometric sorting of gold- and uranium-bearing ores. The developed program indicates the optimum mass, reject percentage, and expected reject gold and uranium grades for a radiometric sorter. It achieves this by statistical analysis of the data gathered from a large sample of rocks in the required size range for a particular mine. The program can be used in the optimization of existing sorters, as a design tool for new radiometric sorters, and in feasibility studies on radiometric sorting.

Jan 1, 1989

By A. L. Hinde, P. J. D. Lloyd, D. Hebden

The philosophy behind the design of a rougher cell for the handling of coarse feed and for the maximization of recovery within a given time is presented. The application of this philosophy in cells of 22-litre, 320-litre, and 3 m3 capacity is outlined, and the results of the process testing of these cells are given. In this testing, particular accent was placed on the recovery of water as a guide to the recovery of the finest size of particles, and the rate of recovery of various mineral species. It is concluded that a promising concept has been identified, but that further testing is needed for the firmer establishment of optimal operational parameters in a production environment.

Jan 1, 1983

By P. Kind

Design criteria and recent developments in large-capacity Wemco flotation cells by P. KIND, Ph.D. (Clausthal), B.Sc. (Visitor) The scaling-up of the large flotation cells that have been developed during the past few years has been based on hydrodynamic considerations and has resulted in a 500 ft3 cell unit. Plant results on a porphyry copper ore show that the 500 ft3 unit is equivalent to the previously used 300 ft3 model.. . Plant tests on the use of 300 ft3 flotation cells for the recovery of phosphate, particularly from the coarse size fractions, are also described.

Jan 3, 1976

By H. C. Voges

An account is given of the tests being conducted by Iscor on the following processes for the beneficiation of coal fines: froth flotation, gravity separation, heavy-medium separation, and pneumatic and column flotation. The coals used in the tests came from the Durnacol, Tshikondeni, Grootegeluk, and Hlobane collieries. The problems involved in the dewatering of fine products are stressed. From a theoretical study of the efficiencies that should be possible for a hypothetical South African coal, it is concluded that future fines-beneficiation plants in South Africa may use standard heavy-medium cyclones for coal down to 1 mm in size, fines heavy-medium separation for the 1 mm to 450 µm fraction, and column or pneumatic flotation for the minus 450 µm fines.

Jan 1, 1991

By B. J. Pieters

The paper describes the difficulties experienced with inferior coking coals as Iscor began using larger blast furnaces for the production of liquid iron. Research conducted at Iscor from 1977 to 1979 showed that benefits could be gained from the use of partially briqueted charges, and it was decided to install briqueting plants at the Vanderbijlpark and Newcastle Works. Details are given of the later plant, which was supplied by a consortium consisting of Voest Alpine, Didier Engineering, and Sumitomo Metal Industries. Sumitomo also supplied information on the optimization of coke quality along the lines of their Sumicoal System. The results have been a marked improvement in coke quality, much better blast-furnace operation, and increased productivity.

Jan 1, 1991

By F. J. J. Blaauw

This paper discusses a bold venture into the use of interactive computer graphics technology as the foundation of an overall integrated mining managerial system. The wide range of applications that can be addressed through the use of this technology is highlighted, and some discussion of the major facts of this project, which is still in its early stages, is provided.

Jan 1, 1987

The aspect ratio (mill diameter/mill length) of autogenous and semi autogenous mills varies widely and can be as high as three or as low as 0.5. The literature on the subject of what effect aspect ratio has on grinding mill performance or energy efficiency is almost non-existent. However, at the design stage of many grinding circuits the subject is often vigorously debated amongst metallurgists. In this paper the performance characteristics of mills with different aspect ratios are examined to determine whether process performance characteristics are a function of aspect ratio and whether high aspect ratio mills are any more or less energy efficient than low aspect ratio units. Data from both pilot and full-scale mills are used for this purpose in open and closed circuit configurations.

Jan 1, 2007

By M. T. G. Davis, J. V. Cleasby, H. J. Wright

Mining practice in the Kimberley Division of De Beers Consolidated Mines Limited by J. V. CLEASBY. B.Sc.. A.R.S.M. (Fellow). H. J. WRIGHT. B.Se.. M.Sc.. (Fellow). And M. T. G. DAVIES. B.Sc. (Visitor) T his paper highlights the changes that are taking place at De Beers Consolidated Mines Limited in mining methods, mechanization, and employment practices. De Beers has four underground mines in Kimberley itself (Dutoitspan, Bultfontein, De Beers, and Wesselton), and two open-cast mines outside Kimberley (Finsch and Koffiefontein). Emphasis is placed on the new method envisaged for Koffiefontein when it becomes an underground mine. The paper also includes notes on chemical drilling and on winding practices.

Jan 12, 1975

By W. A. Lenhardt

During the past five years, several research projects on the causes of mining induced seismicity have been carried out by the Rockburst Research Department at Western Deep levels Limited. This paper summarizes the results of these investigations. Several types of mining-induced seismic events are addressed, and models of their mechanisms are presented. It is shown that most of the seismicity results from mining in geologically disturbed areas, and ways and means are discussed to reduce the seismic potential. Stabilizing pillars, for instance, have been introduced to reduce stresses at the stope face and to alleviate the facebursting problem. Facebursts still occur in areas of very low stresses, and pillars became the source of very large seismic events (M >3). At this stage, the understanding gained of pillar-associated events allows a review of current mining practices. Further, it makes possible an examination of the efficiency of measures to alleviate the effects of various seismically prone situations.

Jan 1, 1992

This paper describes an interactive personal computer program, ENVIRON, which simulates cooling and ventilating systems on gold mines. An example of the practical application of the program is given and proposed future developments are discussed. The program consists of two main modules, HEATFLOW and VENT- FLOW. HEATFLOW calculates the heat loads and the effect of air coolers, while VENTFLOW estimates the air flow distribution. As the calculation of the heat loads requires a knowledge of the air flow and vice versa, the two modules are run iteratively until the solution converges. The program is written in Pascal and runs on any IBM-compatible personal computer.

Jan 1, 1987

By A. J. Duncan, Bath M. D., E. R. Rudolph

Some factors influencing gold recovery by gravity concentration by M. D. BATH,. M.A.Se. (Met.) British Columbia (Visitor) A. J. DUNCAN,. B.Sc. (Hons.) Rhodes, M.S.A.C.I. (Visitor) E. R. RUDOLPH,* M.Se. (Eng.) Rand (Member) Recent studies have shown that the overall extraction of gold from Witwatersrand ores is increased as the proportion of gold reporting to the amalgamation circuit is increased. Testwork has therefore been carried out with a view to improving recovery by gravity concentration. In this paper, the history of gold recovery by gravity concentration is reviewed, and methods and machines at present in use are briefly described. The results of plant and laboratory tests are presented, and the limitation of existing concentrators is discussed. A pilot plant is being built for the testing of improvements to the existing concentrators and of several new devices, particularly the Reichert-cone concentrator.

By M. Pötsch, M. Blümel, E. A. Button

ABSTRACT: Stiffness controlled test procedures performed with servo-controlled shear systems are the most versatile for simulating the wide range of boundary conditions expected in nature. Examples of a function controlled procedure in addition to dilatation controlled procedures are discussed for different characteristic behaviours. ZUSAMMENFASSUNG: Steifigkeitskontrollierte Scherversuche mit servohydraulischer Steuerung eignen sich gut unterschiedliche Bettungen, wie auch in der Natur vorkommen, zu simulieren. Beispiele für spezielle Steuerungsfunktionen und dilatationsgesteuerte Prozeduren mit verschiedenen charakteristischen Eigenschaften werden diskutiert. RESUMÉ: La rigidité a commandé des méthodes d'essai exécutées avec les systèmes asservis de cisaillement sont la plus souple pour simuler l'éventail d'états de frontière prévus en nature. Des exemples d'un procédé commandé par fonction en plus des procédures commandées par dilatation sont discutés pour différents comportements caractéristiques.

Jan 1, 2003

By R. O. Heckroodt

After a brief review of the characteristics of clay minerals and their origin, a summary is given of the industrial uses of different types of clay materials. The mining and beneficiation of clays are discussed, with special reference to the upgrading of certain types of materials. The occurrence and resources of the more important varieties of clays are dealt with in some detail, viz residual kaolin derived from granite and sediments, brickmaking clays, refractory clays, bentonite, and palygorskite. The Republic of South Africa is well endowed with a wide spectrum of clay materials, with one important exception. Kaolin suitable for paper coating is not known to occur in the Republic, and efforts to beneficiate and treat local materials to achieve the desired properties have so far been unsuccessful.

Jan 1, 1991