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By Dario Libano, Armando Caputo, Francisco Caputo

"UHE Peixe Angical is a 452 MW hydroelectric power plant located on the Tocantins River in Tocantins, Brazil. In 1999, geologists began feasibility studies to estimate the river’s hydroelectric potential, and the decision was made to proceed with the construction of a power plant. In 2002, after extensive investigation, the studies indicated geological homogeneity at the site for the dam, except for an anomaly detected on the left margin, and construction began on the $1.2 billion project.As the work began, the complex ground conditions presented several serious difficulties. The solution was unlike any undertaken before in Brazil— a 100-m-long secant cutoff wall, with 76 1.8-m-diameter piles of up to 78 m deep. All were placed in a six-month period.In the preparation for the detailed construction plans, further studies in the area of the anomaly better defined the geology so that a treatment program could be developed. The feasibility study had detected silicified rock with high permeability in one area, and an injection curtain was designed with five injection lines. In the other area with an anomaly, further investigation revealed a permeable marble formation that was 50 m thick. Here, a specific injection program with three injection lines was developed.The injections started in February 2005 in the marble formation area. By July of that year, only the primary and secondary holes were drilled from the three lines, resulting in a space between injections of 1.50 m. By the end of July, the drilling was halted. The contractor had identified a thick area of heterogeneous material below the transition zone that was characterized by a mixture of soil, fractured rock and hard fractured rock. The anomalies were detected while drilling, and both the general contractor and the designer concluded that the phenomenon of “piping” was taking place.Constructing a positive cutoff wall became a priority."

Jan 1, 2009

By Stephan Fisch, Franz-Werner Gerressen

"The use of cut-off-walls (COW) for the open pit coal mines has been used for decades. They have been used to reduce the negative hydraulic impact to the surrounding area caused by the open pit mining. The pile-guided trench cutting system is a worldwide unique technique, originally developed by the engineers of the mining companies themselves. It guarantees a continuous, joint free, COW during a continuous installation process. At this specific site in Welzow, this technique has been pushed to new limits in order to address the local lake region. Depth capability has been designed to about 430 ft (130m), proven are already depth of about 360 ft (110m) at a constant trench width of 39 inch (1000 mm). This project is approximately. 6.8 miles (11 km) long of COW, scheduled to be completed in 12 years period. About 2.05 miles (3.3km) have been installed, which is equivalent of about 3.5 Million ft² (330,000 m²). The system flushes special clay which forms a filter crust at the inner surface of the trench. Only natural clay resources used, in order to achieve the cut-off effect (colmation effect). The paper explains the installation process of the cut-off-wall as well as the equipment systems developed specifically for this project. After a successful start of the first phase of the project, the next step in the advancement of the equipment is already underway to enable the installation of greater depth to approximately 490 ft (150 m +) and beyond. The next generation equipment system is scheduled to start operation around 2018 INTRODUCTIONThis Serbian saying “Bóh je stworil Lužicu a cert je zaryl brunicu – God created Lusatia and the devil buried brown coal underneath it.” captures local communities’ ambivalence towards lignite.Lusatia is an almost entirely flat stretch of land between the Elbe and Neiße rivers dominated by glacial sands. On the surface, the heathland and woodland is hardly noteworthy. However, three large lignite mining regions, two in Brandenburg and one in Saxony, in the east part of Germany, divert the attention to underground level, down to depths of up to 120 meters. Here, seams crisscross the earth like ribbons. They were formed in the Tertiary around 17 million years ago.The mining of the lignite started almost 200 years ago. To enable open pit mining, a suitable dewatering system was required. At first, wells and drainage system were used. With the increasing demand to go deeper to enable full use of the existing resources with greater mining depth, a decision taken back in the 60th of the last century, the amount of water which had to be pumped increased dramatically. In peak times, approx. 1.57 Billion cubic yards per year (1.2 Billion m³/year) had to be pumped. This led to a lowering of the groundwater level for up to 230 ft (70 m), impacting the regional lake landscape. In order to reduce the influence on the water balance, and bring the water level back to pre1970th, a first development took place to implement the use of specific COW system to depth of about 147 ft (45m)."

Jan 1, 2017

By Jinung Do, Sung-Ryul Kim, Juhyung Lee

"Model tests have been performed to investigate the vertical, horizontal and cone tip resistances of bucket pile embedded in sand by different installation methods; suction force by pump and jacking force by actuator. Micro-cone penetrometer is used to evaluate the variation of the effective stress inside and outside of the pile after installation. As a result of vertical pull-out test, the jacked pile shows 3 times larger resistance than the suction-installed pile. For horizontal pull-out test, the ultimate horizontal capacity and the slope of load-displacement curve on the suction-installed pile decreases by 22% and 40%, respectively, compared to the jacked pile. In cone penetration test, inside cone tip resistance of the suction-installed pile is about 40% smaller than the jacked pile, which indicates that the effective stress is reduced due to upward seepage of bucket pile in sand by suction force. Therefore, installation methods can affect the behavior of the bucket pile significantly.INTRODUCTIONA suction force occurred when bucket pile penetrates into sandy soils induces seepage flow into the bucket pile so downward seepage near the outside of bucket pile causes to increases the effective stress, while upward seepage inside the bucket pile decreases the effective stress (Mahn, 2005; Fig. 1). The effect of induced seepage causes to reduce the penetration resistance during installation. On the other hand, reduced effective stress can decrease the horizontal and vertical capacities of bucket pile by significant disturbance at the tip of the bucket pile due to the flow net. Due to the complexity and difficulty considering the effects of suction installation, many previous researchers generally have neglected the effect of suction installation in their experiments. Therefore in this study, the effects of suction installation on resistance of bucket pile is examined."

Jan 1, 2016

By Mousaab Majar, Nikolaus Schneider

The technical challenges for accurate drilling positions increase with deep underground structures in inner city areas. Designed for jet grouting, specific sensors have been developed to record the alignment of rods during drilling by integrating microchips into the drilling rods. By feeding the rod with constant electric current, microchips, integrated in special couplings, can be read during the drilling process and tracked on monitors installed in the operator’s cockpit. The orientation for the drilling rod is provided by magnetic points and a compass, positioned above ground on the drilling rig. In combination with asymmetric drilling bits, it is now possible to steer the drilling hole to predetermined positions to compensate for deviations in deep bores. This type of drilling rod for jet grouting has been used in Berlin since summer 2019.

May 1, 2022

By P. Middendorp, Gerald E. H. Verbeek

"INTRODUCTIONStatic Load Testing (SLT) is generally considered the pile testing method that provides the de-facto answers regarding pile capacity and load-deflection behavior. However, as this testing method is time consuming and costly, alternative pile testing methods are applied, such as High-Strain Dynamic Testing (HSDT), commonly referred to as Dynamic Load Testing (DLT), and Rapid Load Testing (RLT), which includes Statnamic Testing (STN) and the Fundex Pile Load Tester (PLT). Extensive descriptions of these pile testing methods as well as comparisons of the results from these two methods have been widely published, but little is written on the choice between HSDT and RLT. This article will address this issue for concrete piles by discussing five different aspects that should be considered when making a choice between HSDT and RLT for either cast-in-situ piles or precast driven piles. TIMINGThe timing of the pile load test is independent of the testing method. For cast-in-situ piles load testing is performed some time after the pile has been installed (to allow the pile to obtain the compressive strength required to withstand the test load), while for precast driven piles load testing is performed after a so-called set-up period following pile installation (to allow the soil to recover from driving induced disturbances and, at least in most cases,regain strength).In other words, the timing of the test does not affect the choice of the testing method.ACCURACY OF THE APPLIED LOADWhen a pile is tested by RLT the applied load is measured by a calibrated load cell placed on the pile head, just as it would be during SLT. This means that the error in the applied load value is less than 0.1% of the maximum range of the load cell.However, when a pile is tested by HSDT the load is calculated from the measured strains, which means that the outcome is dependent on the pile material properties. In this case the applied load (F) on the pile head is calculated by multiplying the measured strain (?) with either the calculated or estimated elastic modulus of concrete (E) and the pile cross section (A).The elastic modulus is generally back calculated from the (average) stress wave velocity (c), which in turn is derived from the reflection time (T) it takes for a stress wave to travel over the pile length (L) from the pile head to the pile toe and back to the pile head."

Jan 1, 2006

By Bora Okumusoglu, Devon K. V. Mothersille

"AnchorTest is an innovative software package, specifically developed for tablets, that permits ground anchor test data assessment and management in real time. The solution has two components: a front-end tablet app runs on the Apple iPad platform, and a back-end Cloudbased system running on Amazon Web Services with an online cross-platform website, which can be accessed from any PC, tablet or even mobile smartphone. This tool provides full data analysis and data management capabilities and portability to create greater efficiency in the anchor testing process. AnchorTest is programmed to accommodate the major international anchor testing codes and incorporates an intuitive user interface, which is revolutionary compared to conventional engineering software designs. The use of this tool creates an environment where the testing of ground anchors has effectively become a paperless exercise with greater efficiency and access to instantaneous feedback on the performance of anchors in relation to established acceptance criteria.Historically, project personnel record and analyze the results from anchor load tests using spreadsheets and a laptop computer and/or on predesigned paperbased test sheets (usually as a backup of the testing). In addition, the processing of the test results is not typically performed in real time as the testing progresses — the calculations and analysis are performed either afterward while still on site (if a field office is available) or after returning to the office. Undoubtedly, on larger projects containing numerous anchors where multiple anchor tests may be performed at the same time, processing, analyzing and accepting the load test data and results can be especially time consuming, which could cause delays to the construction schedule.DevelopmentThe need for a more automated and digitized approach to record, process and analyze the data from anchor load tests was highlighted at a deep basement project for a mixed-use development complex in Moscow, Russia. The diaphragm wall supporting the structure was approximately 1,970 ft (600 m) in perimeter length and about 148 ft (45 m) deep, with an excavated depth of about 82 ft (25 m), which required six levels of single bore multiple anchors (SBMAs). This project provided a challenge to recording, processing and signing off on the data generated from some 3,600 3-unit SBMAs. More specifically, for this project, three hydraulically synchronized stressing jacks were used to stress and proof test each 3-unit SBMA, which resulted in nearly 10,800 data plots of the load-extension tests being generated. This project served as the main impetus in the conceptual design and optimization of AnchorTest."

Jan 1, 2017

By Christian Hoyme, Jochen Maurer, Hans Regler

Up to today, it has been very difficult to obtain qualitative and quantitative information about the status and production process of a construction site. It is becoming more and more important to be able to analyze this process so as to notice bottlenecks and interruptions on the site early on. The high costs of each shift in special foundation industry mean that making the wrong decision and/or interruptions can put the financial result at risk. Previously, keeping reliable data meant manual process documentation. This was done either by an additional staff member (incurring high additional costs for training, education, etc.) or by the equipment operators. The latter is critical, because they have to initiate every process step change, leaving no time to log data separately. Studies have shown that there are considerable deviations from the actual process steps. In this paper, a seamless, automated method will be introduced to analyze the construction process. This method recognizes each process step from the equipment data. The main purpose of the data recorded by the piling rig is the need of quality reports and now basis for the presented analysis. Here, a method was successfully transferred from theoretical computer science (compiler construction field) to find application for process recognition. Because the execution of works in special foundation construction can always be defined sequentially and therefore also practiced sequentially, recognition can occur step-by-step. Our method always recognizes the next step, so it does not have to monitor as much data at the same time. Individual trigger points are easier to define. Unlike solutions that are based on a global approach and allocate suitable process steps to data patterns, thereby also creating gaps, the presented method is always seamless. Furthermore, this method can be applied regardless of time or location provided that the necessary machine data is available, which is normally the case with production data logging. This means that construction sites even from the past can also be analyzed and the results used for comparisons. The first results from the analysis of a complete continuous flight augering (CFA piles) installation process of a construction site will be presented.

Sep 8, 2021

By Steve Davidow, Nick Salisbury

"The Sunrise Powerlink project received numerous industry awards for excellence. The DFI C. William Bermingham Innovation Award recognized the innovative use of prefabricated steel micropile caps to increase safety, accelerate project schedule and minimize the project carbon footprint. DFI’s Outstanding Project Award (OPA) and World Cup of Micropiles Challenge Award honored the project as a whole and its positive outcome and industry example. Sunrise Powerlink involved construction of San Diego Gas and Electric’s (SDG&E’s) new 117 mile (188 km) 500/230 kilovolt transmission line from Imperial County to San Diego County, Calif. The alignment traversed a wide variety of geotechnical conditions, including desert, mountain and marine environments, and many of the 421 lattice tower structures used to carry the transmission lines were located in remote, rugged or environmentally-sensitive terrain.Micropiles were introduced as a solution to foundation construction in these challenging areas, which ultimately involved the design and application of Crux Subsurface Inc.’s patented steel micropile cap at 234 tower locations. This was the inaugural application of the technology, and a significant component to ensuring a successful project outcome. Foundation ChallengesThe alignment crossed a number of protected environments, including National Forest land, critical habitat for bald eagles and Peninsular big horn sheep, and numerous private properties. As a result of the remote, rugged terrain, it was initially determined that 75 lattice tower locations would not permit road construction access and would require helicopter-only construction techniques. A strict in-service date combined with long permitting lead times eventually increased this number to 234 sites. Preconstruction access constraints prohibited site-specific geotechnical sampling, so initial foundation designs were completed using only available seismic geophysical surveying and preliminary mapping data. The combination of these challenges required a foundation alternative that could accommodate variable subsurface conditions, required a minimal environmental footprint for installation, and featured lightweight materials and equipment that could be transported by helicopter."

Jan 1, 2014

By Peter Faust

"The south access road to San Francisco’s Golden Gate Bridge, known as Doyle Drive or Presidio Parkway, needs to be replaced. Built in 1936, it is the primary highway and transit linkage through San Francisco between counties to the north and south. The roadway is tucked into the natural contours of the Presidio and the Golden Gate National Recreation Area, one of the nation’s largest urban parks.The old steel truss structure will be replaced by a new concrete cast-in-place bridge. The foundation design of the new bridge is based on drilled mono shafts below each bridge column. Most shafts required large diameter permanent steel casing installed under strict vibration limitations since several historic landmarks are near the project alignment. Malcolm Drilling decided to use the largest oscillator in the world to install the piles.The area occupied by the Presidio is generally hilly, sloping down northwards to San Francisco Bay. In the western half of the project route, two bluffs rise steeply to about 80 ft (25 m). The bluffs are separated by a valley 60 ft (18 m) deep and 1,500 ft (457 m) wide, which is spanned by the old and new bridge. Overburden soils in this valley are made up of artificial fill, slope debris, ravine fill and Colma Formation, a fine to medium-grained sand unit with clay beds. The Bay Muds encountered in the project area are typically soft clayey silts, becoming medium stiff with depth.The basement rocks underlying the overburden belong to the Franciscan Formation, described as shale, sandstone, serpentine and greywacke, it is extremely variable in hardness, fracturing and weathering. The material can vary from very hard to very soft, can be slightly to very intensely fractured and almost not weathered, to totally decomposed within relatively short distances both laterally and vertically. Rock strength can vary from too weak to be tested to serpentine layers with unconfined compressive strength of 15,000 psi (103MPa) or higher. Groundwater levels in the area are typically no more than 10 to 20 ft (3 to 6 m) below the ground surface."

Jan 1, 2012

By Eric Rehwoldt, Walt Rabe, Jesús Gómez, Tim Myers

"An expansion plan for Washington Dulles International Airport is currently underway to prepare for growth at this northern Virginia facility in the future. While Dulles currently serves more than 20 million passengers a year, when the Master Plan for the Airport is fulfilled, it will be capable of handling approximately 55 million passengers a year. The current Capital Construction Program underway at Dulles will take the Airport one step closer to its full potential.As planned, work includes a new Airport Traffic Control Tower, expansion to existing concourses, a fourth runway, additional parking, and other improvements. One of the most interesting features of this project is the construction of a two-track passenger train system (Automated People Mover, or APM) linking the main terminal and concourses, which will largely replace the Mobile Lounge transportation system, thus greatly reducing surface traffic. Construction of the APM system involves deep excavations along the tunnels and at the transfer stations. This poses special challenges because the settlement-sensitive terminal, original Airport Traffic Control Tower, and concourse buildings, as well as other facilities, exist near the proposed below-ground stations. The site is also underlain by a tight grid of underground utilities that include jet fuel, gas and central communication lines, in addition to more mundane electric, sewer and water mains.One of the most interesting features of this project was the extensive and skillful utilization of micropiles for support of existing structures adjacent to the excavations. Without the use of micropiles, the cost and difficulty of the excavations would likely have been much more. Several important lessons were learned about the use of micropiles, which advance that technology.Throughout the project site, bedrock was generally encountered at 25-ft depths or more. The rock consists of micaceous and highly calcareous siltstone rock. This rock is typical of the sedimentary component of the Culpeper Basin, a Triassic Age geologic feature extending from south central Virginia to western Maryland. The siltstone beds dip gently to the west at about 10 to 20 degrees. Joint planes typically dip 60 degrees to vertical. The rock underlies a sequence of fill materials and residual soils of varying thickness."

Jan 1, 2009

By D. A. Ponniah

The installation of a pile is considered analogous to the expansion of a cylindrical cavity of a diameter equal to that of the pile. Using Vesic's theory of the expansion of cavities the effect of soil properties on pile installation loads, radial pore and total pressures are evaluated. The theoretical results are compared with load and pressure measurements made in field trials in a stiff clayey glacial till in the U.K.

Jan 1, 1987

By J. P. Powers

Methods for dewatering and the control of ground water for construction and mining are discussed, including open pumping; predrainage with deep wells, wellpoints or other systems; cutoff or exclusion of water by steel sheet piling, slurry concrete walls and slurry trenching, grouting, ground freezing, compressed air, slurry shields and earth pressure balance shields. Criteria are given for the selection among the methods for a given project. Unwanted side effects of dewatering are listed, with procedures for evaluating and avoiding them, by cutoff or artificial recharge.

Jan 1, 2010

By L. J. Whitworth

Five trial piles were constructed during the trial pile programme for the Birmingham International Convention Centre. In addition, trial piles have been tested on two other sites in central Birmingham. Methods of pile construction were conventional sandstone rock sockets, sleeved piles and voided piles. The results of these load tests are compared with the theoretical predicted behaviour based on the results of unconfined compressive tests of rock core taken on the Convention Centre site and on other sites in the central Birmingham area. On the basis of this work, the various design procedures are discussed.

Jan 1, 1989

By M. Nomura

This paper describes the results and field measurements of two long-term observation tests and two short-term loading tests to confirm the effectiveness of NF piles in reducing negative skin friction. All the test piles were equipped with strain gauges, allowing measurement of the compressive axial forces in the piles. These test results prove that NF piles are effective in reducing the negative skin friction to an insignificant value. Some examples of the design procedures used in Hong Kong and Japan are also presented.

Jan 1, 2010

By C. W. Sheng

In this paper conventional construction procedure is briefly described for the installation of stone columns in soft ground in China. A viewpoint concerning the mechanism of ground improvement by use of stone columns is presented for discussion. Based on the information obtained from field measurement and observation three important problems relating to the construction and design of stone columns are discussed. Finally, a case history is given to show that short stone columns floating within the weak soil layers may in some instance be used to improve the weak strata of great thickness.

Jan 1, 2010

By S. Y. Zhou

Excavation with earth retaining is one of the main technological means in deep foundations and underground engineerings. Several construction methods which have been used in China are introduced here with some examples from engineering practices in Shanghai, including foundation pit protected by steel or RC sheet piling or D-walls, open caissons and pneumatic caissons, shield tunnel and pipe jacking, etc. This paper also discusses the prospect in development and utilization of underground space in China and the challenge to which the engineers specialized in deep foundations have to face.

Jan 1, 2010

By D. Y. Peng

A Large Sub-structure with open top of S.Y.P. float line requires a 90m x 50m in plan and 13m-deep excavation in soft soil, Shanghai. The geological conditions in site are rather severe. The technology specifies that no permanent braces nor partition walls are allowed to be constructed inside. After a series of discussions the scheme of semi-gravity type cellular D-walling without any braces or earth anchors is finally adopted and successfully executed by SFEC. This paper deals with the technical problems in the design, construction and in-situ monitoring we met with in this difficult project.

Jan 1, 2010

By D. J. Ketkar

It is a frequent experience to find that the Sub-surface Investigation (S.I.) data is either inadequate or misleading. However, such cases are rarely reported. Nonetheless, the projects suffer on-account of delays, cost-over-runs, disputes and/or compromise of the safety norms. Many times S.I. is considered unnecessary or is carried out as a ritual, mainly due to (i) non-availability of good S.I. agencies, or (ii) absence of Geotechnical consultant, or (iii) shortage of time. Importance of S.I. cannot be over emphasised. Yet the profession is in a state of confusion - mainly because of lack of competent professional agencies and of well-defined roles/responsibilities of the concerned parties. In this paper, some suggestions are made to get better returns from the S.I. activity.

Jan 1, 1996

By L. Z. Xie

The results of the experimental study on the static behavior of single piles subjected to repeated and reciprocating axial loadings are recommended in this paper. Tests of four full-scale single piles of two different lengths under repeated loading and those under reciprocating loading have been conducted using the slow maintained load test method. All the eight piles were instrumented with strain gages located along the shafts. The study showed that for repeated loads below a certain critical value the total displacement of the pile top approached gradually a constant value. However, any repeated load greater than the critical value resulted a residual displacement per cycle, and that the reciprocating load capacity of a pile was dependent on the ultimate bearing capacity of the pile in tension and both were in the direct ratio.

Jan 1, 2010

By Vladimir M. Korolev

The field studies conducted at the experimental-production sites allowed to develop the technology of arranging drilling piles in loess subsiding grounds over 25 m deep and over 250 mm in diameter, to select optimal compositions of flush fluids, to assess the carrying capacity and field of use of the piles under test and to produce a special equipment. The dependence of the ultimate axial pressing-in load on pile driving into the non-subsiding section, its diameter and method of fulfillment, as well as the ground moisture dependence of the specific ground resistance along the piles' side surface within the limits of the subsiding section were determined. The study results allowed to reduce the length of the work piles and the number of bars in the reinforcement frames. The obtained experimental data enable to give a preliminary assessment of the piles' carrying capacity under complicated engineering-geological conditions of subsiding grounds.

Jan 1, 2002