Search Documents

By L D. Lawrence, W B. Sudweeks, J Bailey

Modern era urbanization is presenting at least one category of explosive consumers with a growing concern for ecological and environmental problems associated with their blasting processes. The construction industry is now, more than ever, being closely monitored with regard to its use of high explosives. In particular, contractors excavating the countless thousands of miles of various trench lines required for virtually every major new construction development taking place in America are being more closely scrutinized by local, state, and federal authorities with regard to blasting practices.

Jan 1, 1988

By Scott Stephenson

Making a tunnel through solid rock can sometimes be a dangerous task. Many things must be considered in order to complete such a task safely, and efficiently. Prior to starting things must be known such as, the type of rock, the purpose for the tunnel, the destination point, then angle of decent (or ascent). Once these things are known, the method to proceed must be considered. Factors such as cost, feasibility, and time to completion must be taken into account.

Jan 1, 2009

By C. Feliciano, M. Cavalcante

A large iron ore open pit mine in Brazil operates with reduced blast sizes, due to the imminence of red alerts in the rainy season and the proximity of plant and dam structures that demand control of the maximum load of fired explosives. Blasts are currently not allowed to remain loaded with explosives due to the risk of red alerts, limiting mine operations close to them. There is a need to increase the blast sizes, reducing the number of events required to obtain the planned mass and, consequently, the unproductive operating hours lost with mine evacuations. The WebGen™ wireless electronic initiation system is a technology for firing detonators via lowfrequency magnetic induction that propagates through the medium, without physical connection. A blast was carried out with 406 holes divided into 4 panels, aiming to validate the preloading technique with wireless detonators and its performance in safety and productivity. The absence of lead wires in the system eliminates the risk of interaction between vehicles and detonator cables in stemming and loading operations, which can result in unplanned detonation or misfire. By eliminating the need for a spotter, it reduces people's exposure to dust and the risk of human-machine interaction. Furthermore, it eliminates the risk of unplanned detonation caused by lightning strikes. The pre-loading technique with wireless detonators enables flexibility and efficiency in planning through temporary accesses over loaded areas. In the demonstration, driving over the loaded area was essential to avoid jams and excessive wear on equipment due to the narrow berm and very friable material. Another gain in productivity was optimizing operational stages, since detonators were programmed in parallel with loading, anticipating process stages, in addition to eliminating the need to connect detonators. Considering the average handling and savings in downtime due to the reduction of blasting events, a potential increase in movement of 49,000t (54,013 short tons) in 3 months was estimated, keeping the vibration results within the required limit. The trial with wireless detonators demonstrated the feasibility of carrying out blasts with preloaded panels, without restrictions on the number of panels or detonators, enabling vibration control, innovating mine planning and increasing safety and productivity

Jan 1, 2024

By David Leidel

A major characteristic that distinguishes modern society from its predecessors is the understanding that events are not driven by the whims of the gods, pre-ordained fate or nature, but are controlled to a greater or lesser extent by the actions, (or inactions), of people. The study of risk assessment is the basis for determining risk or the likelihood of an event occurring combined with the consequences of that event if it does occur. This study is indubitably linked to the mathematics of probability and statistics which permits the quantification of risk. As the Industrial Revolution significantly increased the exposure of persons to new types of energy sources, materials, equipment, and means of more rapid transportation of goods and people, quantitative risk assessment became a vital tool in protecting workers and the general public exposed to these new technologies.

Jan 1, 2007

By J Lyall Workman, Peter N. Calder

Operations using draglines to remove the overburden above coal seams have increasingly turned to cast blasting to improve productivity and reduce costs. Many such operations also employ active highwall pre- splitting to produce highwalls of well defined configuration, behind which the subsequent blast can be designed and implemented to maximize casting. In some cases isolating the block to be blasted allows water to drain out of the rock mass and provides the opportunity to use less costly explosives.

Jan 1, 1991

By Corry Goumans

Photos 1 - 4 – Chris Elliott is a rock slope supervisor on a construction project east of Seattle, Washington. His job is to look after a “two man” scaling crew working on the rock bluffs some 300 feet in height along the I-90 interstate just east of the town Hyak. The Washington State Rock Engineers noticed a very large mass of unstable rock along the upper rock face and asked us to take it out. Chris is loading explosives in 1½" ” holes that are 8 to 10 feet deep by 40 feet long with 1¼” x 8” power primer on the unstable rock mass that is about 300 feet above the new road construction. I-90 runs east and west longside the new construction note the containment fence and the ship containers along the highway for protection and Lake Keechelus in the background.

Jan 1, 2014

By Tom Short, Paul Kunze

In this paper, the authors describe major changes in drilling and blasting methods instituted at the Zortman And Landusky Mining Company Properties to maintain the viability of these north central Montana surface mines in the present period of depressed precious metal prices. The authors explain how improved drilling procedures minimized problems due to uneven benches and floors. They also describe changes in explosives loading and delay blasting techniques which improved fragmentation, thus increasing metal recovery from heap leaching. Quantities were increased substantially and a new bulk explosives loading system was placed in service with a special down-the-hole bulk loading truck and storage facilities for bulk ANFO and bulk emulsion. At the same time, drill patterns were expanded by nearly 40%. The authors also describe a new technique of using explosives to selectively cast waste and ore in different directions so as to reduce the cost of separating the ore.

Jan 1, 1986

By Tristan Worsey, Nathan Rouse, Daykin Schnell

The authors were retained by a proposed underground metals mine operation to evaluate the potential blast vibration amplitudes that could be generated at surface structures above the proposed mine. Literature reviews of published blasting documentation gave little information, data, or models on surface blast vibrations produced by underground mines. At the client’s request, the authors contacted a number of underground mining operations to evaluate interest in sharing blast vibration data with the authors so that the authors could develop an underground-to-surface blast vibration regression equation. The authors worked with three underground metals mining operations to collect surface blast vibration data produced by heading blasts and stope blasts. The data included blast vibration amplitude values, seismograph records, blast design geometry, charge weights, and detonator delay and sequence designs. The total amount of information was used to produce a regression equation and summary dataset that could be used by the proposed underground mining operation to evaluate blast vibration amplitudes that will be generated on the surface. This work is published and presented so that operations with proposed underground mines or proposed underground mine extensions can use these equations to predict vibration amplitudes on the surface above the mine workings before any blasting occurs.

By Paul Worsey, Gillian Worsey

The explosives industry is about to reach a critical turning point in human resources. The average age of employees of the largest US explosives company is over 50 and an estimated 5,000 engineers are due to retire from the mining industry over the next decade, with less than 200 mining graduates per year nationally. Not just in the USA, this is a worldwide problem. In Canada the Mining Industry Human Resources Council (MIHRC), reported that older mining engineers are retiring early – at the age of 59.5 on average. It predicts that mining companies will need to hire 370 mining engineers by 2016 and 665 by 2021. The Minerals Council of Australia has predicted the need for an additional 86,000 mining professionals and skilled mine workers by 2020, and the Indian mining industry is also facing a shortage of between 2,500 to 3,000 engineers per year.

Jan 1, 2014

By Robert Slivinski, Kyle Hobbs, Michael Stern, John Willox, Brad Jewson

Prairie Mines & Royalty Ltd. produces over 12 million tonnes annually of thermal coal for TransAlta’s Sundance and Keephills power stations from the Highvale Mine. This opencast mine is next to a lake and is surrounded by cottages and farms, which means that blast vibrations and air overpressure have to be kept to a minimum.

Jan 1, 2008

By Dr. Kyle Perry, Ryan Sibley

Rock blasting is an inherently difficult field to quantify independent & dependent variables and the specifics of how the energy interacts with the material for a number of reasons. Independent variables such as geology are innumerable and stochastic, thus, on a laboratory and full-scale basis these variables are assumed to be homogenous across the desired rock boundary. Dependent variables are difficult to quantify in the laboratory based on the specific aspect of the fracture mechanisms that caused the fracturing. The same variables are difficult to quantify in the field because of the shear amount of material being blasted. The energy interactions with the material are difficult to quantify due to the rate of the reaction and the lack of quantification of independent variables. The second main issue with laboratory scaled rock blasting is the nature of the small form-factor explosives required for use in a scaled setting. These explosives that are utilized, traditionally PETN detonating cord, have a greater ratio of potential energy converted to shock energy rather than gas energy when compared to traditional field explosives, such as emulsion or ANFO. Research over the past decades has indicated that gas pressure has the greatest contribution to rock blasting performance, such as fragmentation and material throw. The factor of varying ratios of energy production has not been discussed in any of the reviewed publications. Publications discuss dimensionless scaling, dynamic similitude, and length-based scaling, however, none of these scaling methods discuss the ratio of energy production. The main focus will be correlation of energy production ratio of shock versus gas to dependent variables. This paper analyzes previous publications within rock blasting and related field as they pertain to scaling procedures and will highlight the similarities and differences in the various publications and detail the observed omitted variables that possibly lead to skewed data.

Jan 21, 2025

By H. Frank Murati, D. S. "Sax" Saxena

The presence of a mobile home park with drinking water wells created a unique geoenvironmental deterrent to the developer’s plans for effective rock blasting, excavation, and development of water management areas (lakes) in connection with the construction of Crown Colony Resort, a residential cum golf course community in southwest Fort Myers, Lee County, Florida, USA.

Jan 1, 2002

By Michael Wieland

Delay blasting in underground coal generates shock waves and rifting forces that damage charges remaining in the blast pattern. Damaged charges detonate poorly, raise fume toxicity and reduce coal breakage. Such circumstances could be prevented by using explosives resistant to cross-hole interaction damage. The design of rugged explosives is fraught with contradictory requirements, but tradeoffs related to hard-particle size characteristics prove useful. Hard particles, related voids or trapped bubbles represent reaction nucleation centers which strongly influence the performance of coal mine explosives.

Jan 1, 1992

By Andre Pienaar, Larry Wilson

Destruction of waste emulsion by blasting has been proven to be risky and disastrous incidents have been seen when using this practice. Our R&D department in conjunction with Lake International has developed an emulsion breaker system where underground waste can be destroyed safely. The methodology and logistics around the system will be demonstrated during the presentation. This process offers a safe alternative for the removal of sensitized and un-sensitized waste products from these mining environments.

Jan 1, 2010

By Shannon Studden, Angela King, Allan Koski

Cliffs Natural Resources is an international mining and natural resources company with over 160 years of history. A member of the S&P 500 Index, the company is a major global iron ore producer and a significant producer of metallurgical coal. Throughout its history, employees have been the foundation of the company’s success, which has long embraced a focus on continuous business improvement.

Jan 1, 2014

By Yu Yalun, He Jun

Wavelet Analysis is very effective for processing the high-varying signals by its good localization properties. We studied its feasibility of application in the field of blasting seismic signals processing, found the basic representation wavelet for blasting seismic signals analysis, and analyzed a concrete engineering example with analyzing wavelet.

Jan 1, 1997

By Sri R. B Singh

Based on CMRI investigations in nearly 50 mines, the authors have developed two empirical formulae for the effective determination of burden and spacing in any kind of rock deposit. Along with charge loading parameters, decoupling effect and bench height, the equations consider rock characterisation parameter by incorporating 'RQD' i.e Rock Quality Designation. The value of 'RQD' may be obtained either by core recovery using diamond drilling or theoretically from the characteristics of joints or bedding planes. The derived equations may be used in any rock mass under varying geologic and charge loading conditions. The Formulae suggested herein, are explicit, simple in form and easily applicable in field purposes. The values obtained from the present equations are verified against various field data generated by CMRI during the past several years.

Jan 1, 1998

By Finn Ouchterlony, Gert Bjarnholt, Robert Holmberg

A system for contour blasting with a linear shape charge principle has been studied /10/. In one operation the charge creates two notches along the bore hole wall and breaks the rock mass. The built in notching capability makes it possible to reduce the specific charge and the bore hole pressure to 1/3 of what is used in conventional contour blasting and to ensure that cracks are initiated and propagated only at the notches and nowhere else. The notching capability of linear shape charges has been studied experimentally and the bore hole pressure calculated to aid in optimization of a charge for future field experiments in bore holes with a diameter of about 50 mm.

Jan 1, 1983

By Jack Eloranta

Building on previous work, this paper expands the template for modeling the economic relationship between blasting and grinding. The actual efficacy of various blasting enhancements is not addressed, however, placing costs and potential benefits in proper context should aid in designing mine/mill optimization trials.

Jan 1, 2014

By Joshua Micah Hoffman, Lifeng Li, Jhon Silva-Castro

Since millisecond detonators were first introduced, at least two variables among others have been more closely considered when timing a mining blast; the accuracy and the precision of the initiation system. Unfortunately, those variables are often ignored when designing timing for mining blast. Despite the lack of consideration of the characteristics of the initiation system, in some situations, e.g., firing a blast hole with one deck and two detonators, changes in the blasting sequence can be the results of the overlapping between blasting charges. The consequences of such overlapping involve flyrock events, fragmentation and diggability problems, and other difficulties affecting the operation of the mine.

Jan 1, 2015