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By Guerney P. J

A suspension of finely powdered ferrosilicon in water is the dense medium used in the gravity upgrading of iron ore, diamonds and other minerals. Ferrosilicon can he lost in the plant through corrosion. The greatest corrosion losses occur when

Jan 1, 1997

By J O. Okonkwo

AngloGold operates various gold mines in South Africa, the largest of which are situated in the North West province. The impact of AngloGold Vaal River mining operations on the environment and, specifically, on aquifers and groundwater is assessed. The location of such aquifers and plumes is determined by remote-sensing and ground-sensing operations, followed up with the correct placement of monitoring boreholes from which information such as water rest levels, chemistry and geological data is gathered. This study utilises an integrated approach consisting of the following mutually reinforcing phases: Phase 1: Airborne multi spectral scanning; Phase 2: Airborne thermal remote sensing; Phase 3: Ground resistivity survey; Phase 4: Borehole placement; and Phase 5: Sampling and monitoring. The integration of the investigation tools and phases in use at AngloGold Vaal River has been found to be very useful in determining the exact sources of contamination, the direction of flow of such contamination, the positioning of interceptive measures and the analysis of such contamination. This adopted approach will enable the development of flow transport models that will further enhance our knowledge of contaminants in aquifers at the mine and enable management to conduct educated interventions.

Jan 1, 2003

By Barro L

Very large reserves of gas are contained in coal. Because of the low permeability of the coal gas flow rates are very low. Fracturing of the coal can be achieved by use of the nitrogen - foam frac techniques described but the flow rates after fracturing are not sufficient to support economic development. Fracturing of the seams in the Bowen Basin was as predicted but in the Sydney Basin no trace of the fracture could be found when development proceeded past the fractured well. Testing of coal samples has provided some insight into parameters affecting desorption Rates.

Jan 1, 1982

By Boyd G. L

Stress measurement is at the core of most stability design analyses. It is demonstrated that contrary to accepted practice, it is the field measurement, and not the calculated prediction, of stress that requires most examination and review. Since it is not really possible to quantify rockmass properties, the stiffness values used in reduction of stress measurements and in subsequent design analyses (either empirical or numerical modelling) must consider an appropriate range of values.

Jan 1, 1995

By A Campbell

Trials of different tapping operations at Olympic Dam have been carried out with the aim of improving the safety of tapping and improving the integrity and lifetime of the taphole. This has involved trialling the use of a mudgun and drill on one of the tapholes of the electric furnace in place of the normal manual tapping procedures. The blister copper tapholes are currently closed using a conical clay plug formed around a steel bar. The plug is pushed into the taphole by hand to stop the flow, and the cooling on the outer part of the taphole freezes the blister copper in the tapping channel. The hole is burnt open using consumable oxygen lances. This puts the furnace technicians in close proximity to molten metal and heat û which is reflected in the safety incidents reported by these operators. By moving to a mudgun and drill operation, the furnace technicians will be moved away from the taphole area improving their safety. Additional benefits include: improved tapping cycles; extended taphole refractory lifecycles; and improved furnace integrity around the taphole, hopefully extending the campaign. This paper outlines the trials that have shown that it is possible to plug and drill blister copper (not matte) tapholes using a mudgun and drill.

Jan 1, 2005

By C Vejrazka, A Wyllie

A common problem faced by underground mining operations around the world is airborne dust sourced from production and auxiliary processes. In most underground mining methods, air is generally directed through a limited number of drives and is thus more effective at carrying dust away from operational areas quickly. In a block caving operation, there are a number of ways to set up ventilation systems. In its simplest form the air is entering the extraction level through access drives and then split over the number of extraction drives—based on the pressure differences—without being regulated. This is the case at Northparkes Mines. Larger operations and panel caves most often utilise designated ventilation levels and ventilation raises with some form of regulation to ensure adequate airflow to all work areas.Northparkes Mines utilise electric loaders as a productive means to transport ore to the run-of-mine (ROM) bin, which have the added advantage of allowing the mine to require less airflow through the extraction drives as dilution of exhaust gases is no longer required. Dust was controlled during the operational period of the previous two block caves by using water spray bars in each of the drawpoints, which were seen as the main source of dust. These drawpoint spray bars only wet the surface of muck piles and require a lot of water to achieve an effect on the overall air quality. The drawpoint sprays can be remotely operated from mine control, whenever a loader is sent to bog a particular drawpoint. A significant amount of airborne dust is also generated during loading as rilling of material occurs, with further dust being generated during tramming and dumping activities as only limited mixing of the water and ore occurs. The water sprays are ineffective at precipitating dust that has already become airborne.When built, the currently operational E48 cave was fitted with drawpoint water sprays. As the cave is in a different orebody with higher silica content, the water sprays were not able to keep airborne dust and thus silica quantities under control efficiently. It was therefore necessary to find more sustainable solutions. The problem was further intensified by the concurrent load-haul-dump (LHD) processes across multiple extraction drives and tipping points, as well as secondary breaking, using non-explosive blasting and development activities occurring nearby.This paper describes the practical approach taken at Northparkes Mines to reduce personal dust exposure on the E48 extraction level. As the extraction level is one of the main contributors to airborne dust at the mine, it is believed that much can be learnt by focusing improvement efforts initially on this part of the mining process and later applying the effective solutions in other parts of the mine.CITATION:Vejrazka, C and Wyllie, A, 2014. Reduction of airborne dust on the E48 extraction level at Northparkes mines, in Proceedings 12th AusIMM Underground Operators’ Conference 2014 , pp 227–232 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Mar 24, 2014

The rocks of the Serranias Chilla massif of Bolivia are a suite of metamorphosed Palaeozoic basalts and associated continental sediments. Whole-rock trace element geochemistry of the basalts suggest a calc-alkaline affinity and indicate that subduction extended as far north as the Bolivian Altiplano during lower Palaeozoic time.

Jan 1, 1990

Obtaining correct assays for gold determinations relies on the correct methods being chosen and the assayer being made aware of the mineralogy of the sample and its general origin. Usually when a geologist or metallurgist obtains "incorrect" gold assays the problem can be traced to poor communication between the geologist or metallurgist and the assayer.

Jan 1, 1986

By Campbell J

After eighteen months of discussions with employees and their trade unions, multiskilling was introduced at the Hellyer concentrator in early 1989, coinciding with the plant commissioning. Multiskilling was introduced with the Hellyer Skills Acquisition Program together with intensive training and performance assessment. Design innovations have helped to improve productivity. There have been some difficult times with personnel tending to return to the old and traditional ways of operating. In general, these have been overcome to ensure the success of multiskilling at Hellyer. The main factors making multiskilling effective have been continual training and assessment, and a competent team of shift supervisors. This has improved work standards towards the high level expected from a multiskilled approach without compromising safety standards.

Jan 1, 1991

By Whitham M

Prior to exploitation, the feasibility of mining and recovering ore can usually be determined to a satisfactory level of uncertainty by the consideration of conceptual scenarios, using a range of reasonable parameter values. Such values are selected on experience, knowledge of other mining operations, and the characteristics of the particular deposit being considered. Having established such feasibility, it is usually considerably more demanding to determine what the optimum set of parameters might be. Yet many decisions taken at the feasibility stage represent commitments extending at least into the medium term.

Jan 1, 1991

By Nickson NM, Lancucki CJ

X-ray diffraction and differential thermal methodshave been used to determine the mineralogy of some clays used by the heavy clay industry in the Adelaide area. A detailed analysis has been made of the mineralogy and. particle size distribution of eighteen samples from beds' in two pits in~the Recent seaiinents in the Adelaide plains, of six white clays.: developed from the weathering of the Adelaide series of `sediments and, of ,four -Recent alluvial clays from a pit in the Mount Lofty ranges south of Adelaide. Structural clay products 'in the Adelaide area are manufactured from mixtures of these clays:, so the mineralogy and particle size distribution have been determined of eighteen clay mixtures used to make red bricks, cream bricks,. facing bricks, pipes and tiles. Knowledge of this mineralogy is important in understanding the ceramic behaviour of the clays.

Jan 1, 1963

By Smith J. W, Hart G. N

Compositional and isotopic analyses of coal seam gases in the Southern Coalfields have shown that these gases frequently contain abnormally high concentrations of magmatically derived carbon dioxide. The size of this carbon dioxide reservoir and the extent of permeation of the sediments by carbon dioxide are not known.Therefore caution in evaluating the natural gas potential of the region is advised.

Jan 1, 1981

Since its commercial in Australia at Broken Hill in the early part of the 20th century, the flotation process has grown to become the single most important minerals separation method available to mineral processing engineers. Statistics on flotation are impressive both in terms of growth of tonnages treated and in terms of the variety of separations accomplished. Because of the steady decline in the grade of ores and because many of the ores remaining are finely disseminated mixtures of minerals (many of them in a highly oxidized state) mineral processing scientists and engineers are now con- fronted with the problem of improving and modifying conventional flotation techniques so as to be able to effic- iently process these more refractory types of-ores. The flotation process did not come into being as the result of an intensive fundamental research effort but, in a similar way to so many other methods used in the processing of raw materials, it was developed over the years by the continued application of empirical methods. As a result, most of the basic research in this field has long been concerned with the problem of explaining why the existing process works so well. We are now at the stage where any further substan- tial extension of the flotation process will demand a more profound understanding of its fundamental principles. Current knowledge of flotation fundamentals is still far from the stage where processes can be designed, optimized, and controlled from first principles. The extensive

Jan 1, 1984

By Kadoya H, Kondo Y

The Harima works were established in 1964 and started operation in 1966. The initial capacity was 3500 t/month of zinc and 1500 t/month of lead. Until 1990 a lot of improvements had been made and the capacity had increased 6600 t/month of zinc and 2200 t/month of lead without enlarging the furnace size. During the ten weeks campaign shut-down at the end of 1990, many modifications were carried out including the enlargement of the furnace shaft area. By these changes, the capacity has gone up to 7500 t/month of zinc and 2500 t/month of lead. In the sinter plant, the amount of SO2 rich gas supplied to the acid plant was raised to 50 000 Nm3/h from 43 500 Nm3/h. An electrostatic precipitator was adopted instead of a venturi scrubber to clean the rich gas. Oxygen enrichment has been continuously operated since August 1991, because the furnace capacity is more than the rate of sinter production. Utilisation of the sinter plant is high being as much as 97 per cent and the sulphur burning rate has been increased. In 1990 the furnace was replaced except the hearth. The shaft area was enlarged to 19.4 m2 from 15.3 m2. The target blast was designed to be more than 36 000 Nm3/h. Tuyere layout was changed to prevent slag breakouts. Due to these modifications shaft condition has been very good. Automatic launder jacket cleaners were installed to increase the lead cooling efficiency. Many other improvements and developments were also made. Coke powder injection from the tuyeres has been successfully operated since April 1987.

Jan 1, 1993

By Wilkins C

The Browns Creek deposit is located 8 kin west of Blayney and 220 km west of Sydney (Figure 1), at lat 33¦32'S, long 149¦10'E on the Bathurst (SI 55-8) 1:250 000 scale map sheet. The total measured, indicated and inferred resource at 30 June 1997 was 1.29 Mt at 6.39 g/t gold and 0.45 per cent copper. During the 1996 - 97 year 263 557 t of ore at 6.30 g/t gold and 0.48 per cent copper was treated, to produce 47 496 oz of gold, and 1 169 t of contained copper in concentrate. As the result of an increase in the resources and reserves, because of underground exploration drilling and accelerated mine development, 1997 production at Browns Creek is predicted to expand from 240 000 to 390 000 tpa, to yield more than 70 000 oz of gold per year.

Jan 1, 1997

The great variety of geological conditions in French coal deposits has obliged the industry to develop different thick seam mining methods. In very steep seams in a dense deposit where stowing is necessary to avoid spontaneous combustion, surface subsidence and water problems, a rising horizontal slice method is used, the coal being hard enough and the seams regular (Lorraine). In very thick and irregular steep seams where the stowing is not necessary, a sub-level horizontal slicing is used; a third method has to be used in Dauphine.

Jan 1, 1976

By Dunn J, Nguyen G, Graham J

A pyritic gold concentrate from the Golden Mile, Kalgoorlie, was roasted over a range of temperatures in a pilot scale fluid bed reactor. The calcines were subsequently cyanide leached. Mineralogical studies of the con- centrate, calcines and leached residues were also undertaken. Calcines produced at 500'C gave the poorest gold extractions and high cyanide consumptions. Gold recoveries of approximately 90 per cent were obtained from calcines produced at 550-600'C but higher roasting tempera- tures resulted in an increase in the residual gold content of the leached calcine. There is some evidence of flash smelting of the pyrite at the higher roasting temperatures and encapsulation of gold particles. Mineralogical examination of the calcines shows that the mechanism of oxidation is temperature dependent. At 500'C pyrite is directly oxidized to hematite with a concentric layered texture which appears to inhibit lixiviant access to enclosed gold particles. At higher temperatures the conversion sequence pyrite-pyrrhotite-hematite produces a spongy calcine which al- lows easier penetration by the leaching medium.

Jan 1, 1991

The Mt Muro gold and silver deposit in Central Kalimantan has been in production since December 1994. The geology is characterised by narrow high-grade lodes containing gold and significant amounts of silver. From a largely untrained workforce in the grade control department, production per crew and per geologist has tripled during the three years of production. Grade control drilling evolved from blast hole sampling to reverse circulation sampling. National geologists are trained in basic modeling procedures. A fully integrated reporting and reconciliation system was programed and implemented.

Jan 1, 1997

By A J. Morrison, M Yahyaei, J S. Siong, J Wang, K Runge

The flotation cells used to upgrade ultrafine metallurgical coal (-250 µm) are usually poorly controlled leading to unnecessary loss of combustibles from the flotation system. This is mainly because coal flotation cells are typically controlled for process stability rather than optimisation of flotation performance. This is especially true for a flotation device commonly used in coal applications in Australia – the Jameson Cell. This then provides an opportunity to improve the flotation performance by shifting from a stabilising control strategy to a proactive optimising control strategy. For an optimising control strategy, the control system will require a means of relating and then measuring in real-time, the effect of changing operating conditions on the coal flotation performance. Hence, the major aim of this work is to propose a possible model-informed process control strategy that could be used for real-time performance optimisation. In this study, industrial site work was conducted on an industrial-scaled Jameson Cell at a Coal Handling and Preparation Plant (CHPP) in Central Queensland, Australia where superficial gas velocity was controlled to six different levels. At the same time, other process variables such as froth depth and flotation feed properties were measured. The empirical models developed from this study suggested that combustible recovery is a function of superficial gas velocity, froth depth, feed solid content and feed ash content and that a peak in combustible recovery existed as a function of superficial gas velocity. This led to the development of a model-informed control strategy that aimed to maximise the combustible recovery by determining and then operating the cell at the superficial gas velocity at which the peak occurs. This peak superficial gas velocity was found to be only a function of feed solid content. Based on these findings it would seem possible to operate a Jameson cell at peak performance by online measurement of feed solid content, prediction of the optimum superficial gas velocity and stabilising control to maintain operation at that superficial gas velocity set point. The development of this modelinformed control strategy can serve as a basis for the development of a more sophisticated modelpredictive control (MPC) system. However, more work will need to be done to improve the predictivity of the combustible recovery model by measuring and modelling performance over a wider range of operating conditions.

Aug 24, 2022

By E V. Man, O N. Savassi, J-P Franzidis

In flotation, the property that is exploited to effect the separation of a mineral from an ore is referred to as its floatability. Assessment and quantification of ore floatability is of fundamental importance in modelling and simulation of flotation circuits. This paper describes the design, construction and operation of a new laboratory flotation rig that has been developed at the Julius Kruttschnitt Mineral Research Centre (JKMRC) to determine the floatability of different ores on a small-sale. The rig is designed for continuous operation. The major features of the rig are highlighted in this paper. An unique characteristic of the rig is a 9.1 L conditioning vessel. This provides a mixing regime close to plug-flow which avoids complications such as different collector coverages for similarly sized particles (which would considerably increase the complexity of ore floatability determination). The main advantages of this rig when compared to conventional batch flotation cells include better control of the chemical environment and the ability to determine froth recovery, entrainment and water recovery with increased accuracy. Preliminary tests undertaken with a high-grade lead/zinc ore from BHP Cannington are presented demonstrating the good level of reproducibility obtainable in operating the equipment.

Jan 1, 2000