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By H Leonard Mangum, Victor C. Bryan, Dan McCutchen

Recently there has been an unprecedented marketing effort to promote the advantages of various non-electric initiation systems. This activity has probably been influenced by a major manufacturer's decision to discontinue electric detonator production. Subsequently, distributors of explosive materials, rather than introducing new electric detonator brands, are emphasizing the use of existing non-electric systems. In many cases, such methods fill the need of explosive users in the quarry industry. However, the use of any initiation system should be based on performance, rather than the bent of the market or convenience to the supplier. This analysis is an evaluation of the performance of non-electric systems with emphasis on double trunk line and loop (redundant), as compared to precise electric detonators in use by Martin Marietta. Redundant non-electric detonators, even though more costly, offer the most reliable method of non-electric initiation. However, state-of-the-art precise electric detonators give the best overall performance, except in an environment involving extraneous electricity.

Jan 1, 1990

By T. N. Singh, Vasudev Singh

To explore and exploit the natural resources like oil, gas, economic mineral water drilling is still considered to be the reliable and economical method. When a drill bit penetrates the rock mass either by percussion or by rotary and may be some times a combination generates stress and thrust on the rock mass as well as on the drill bit. The strength and hardness of the rock govern the life of the drill bit and its runnage. Physico- Mechanical properties of rocks have great influence on drillability. It is observed that higher the strength of rock, reduce the life of the drill bit while drilling, ultimately decreases the drillability. An attempt has been made in the present paper to establish relation among various physicomechanical properties i.e. uniaxial compression strength, tensile strength, shear strength, Schmidt hardness and abrasivity with drillability of different rock types. The specific energy of each rock type has been calculated using micro-bit drilling. The rocks from different lithological succession were collected. The rock specimens were prepared according to the norms of International society of Rock Mechanics (ISRM).

Jan 1, 2008

By S Lukovic, Robert Briton, Calvin J. Konya

Investigators have reported that charges which are decoupled from the borehole wall produce different fragmentation then those which are fully coupled. The difference in effect could be as a result of energy doss during transmission across the air gap or it could be due to the change in detonation characteristics of the explosive as a result of the change in confinement on the charge during detonation. In order to better understand the phenomena of decoupling, a research project was conducted at the United States Bureau of Mines Station, near Pittsburgh, Pennsylvania. It was decided to use shock and bubble energy tests along with simultaneous velocity measurement to determine the mechanics of decoupling and energy transmission. Two explosives were selected for the test, one dynamite and one water gel. Test results indicated that decoupling could both boost the total energy output of the explosive and that further decoupling would drop the energy output.

Jan 1, 1987

By Malcolm Scoble, Yves Lizotte, Ajit Singh

Fragmentation size assessment faces difficult problems, traditionally involving tedious and time consuming procedures. Early work had been directed towards developing empirical methods of predicting rather than measuring fragmentation. More recent development of computer-based image processing techniques which derive size distributions by analysis of photographic or video images are reviewed. These are now being adapted by various workers to fragmentation analysis in mines. Results are presented from experimental work aimed to establish the accuracy and precision of photographic techniques for muckpile assessment. Reference is made to McGill fragmentation studies at surface and underground mines in Canada, relating to experience gained in photographic and image processing techniques. The various factors that affect such techniques as well as their limitations and strengths are discussed.

Jan 1, 1990

By Claude Cunningham

Blasthole pressure is the starting point for many blast design calculations, but the way in which it is usually derived, from measured detonation velocity, indicates that more thought is needed as to its true meaning and implication. The general impression is given that the energy in the hole is defined by VoD, but rarely is this the case. VoD is defined by the energy released in the Detonation Driving Zone between the shock front and the Sonic (or 'CJ') surface, and for commercial explosives it is normal for reaction not to be complete within this zone. Reaction and energy delivery continues behind it, not reflected by VoD. Thus it would be more appropriate to use the theoretical VoD, not the measured VoD, to derive the starting pressure, since this would reflect the energy input of full reaction. In decoupled situations, the derivation of pressure at the blasthole wall using a polynomial decay concept is also of debatable value, and an alternative is offered.

Jan 1, 2006

By Michael S. Wieland, Thomas C. Ruhe

Delay blasting in underground coal results in shock waves traveling through the coal that can damage delay charges remaining in the blast pattern. Undetonated explosives which are dynamically desensitized or react sympathetically from shock wave impact ruin blast results. Such malfunctions, sometimes manifest as misfires, more frequently are covert weak detonations, and result in poor coal breakage and fumes with above normal toxicity. To reduce these mining hazards and resolve charge performance problems, the Bureau of Mines has developed and tested forty prototype rugged explosives in the laboratory. Rugged explosives work properly under difficult circumstances because they not only retain their shock initiation sensitivity but also are resistant to shock damage. This research investigation resulted in one candidate emulsion explosive, formulation #37, which passed all the permissibility tests required by MSHA approval regulations. However, approval was not granted because it reached shelf-life (would not shoot properly) seven months into testing. For research purposes, the remaining tests were conducted with a second batch of formulation #37. This paper discusses the prototype rugged explosive composition and permissibility test results. Where possible, for reference purposes, comparisons are made to a commercial product that has been approved. Further research work is required to overcome the noted deficiency of short shelf-life.

Jan 1, 1992

By Zahra Hosseini, S. Hassan Khoshroo, Mohsen Amirrahmat

The Sarcheshmeh Copper mine will be developing its open-pit in order to reach to the remaining ore in the deposit. One of the problems regarding the development plan is the ore handling system from the pit. After its development, the pit depth and its daily production will be increased. Therefore, the present transportation system (shovel and trucks) can no longer be used efficiently. It is necessary to use a new system that can reduce transportation costs and handle the new amount of blasted material at the same time. Studies show that an in-pit crusher and conveyor belt is the most suitable system that could be used in this situation. One of disadvantages of the conveyor belt, however, is its limitation in the particle sizes that it could carry. Consequently, size distribution resulting from the fragmentation process is an important parameter in choosing an efficient conveyor belt system. The size distribution of the fragmentation process also affects the operations following blasting. The determination of this parameter allows the optimization of blast design and explosives. Hence, during this project, the size distribution of blast fragmentation in the different types of ore at the Sarcheshmeh mine was determined by the image analysis technique. Numerous digital pictures were captured of the different blasted faces to prepare a representative sample of each kind of rock. They were then analyzed using the GoldSize image analysis software. Results show that fragmentation in the blasted rock is relatively high. It is therefore expected that an appropriate conveyor belt could be selected for further developing the open-pit mine at Sarcheshmeh.

Jan 1, 2004

By Norman Disley, David B. Counter, Lionel Hebert

Misfires in underground and surface production blasts can be costly. Costs can arise from loss of resource, production interruptions, having to redrill or otherwise refire the blast (a hazardous process at best), due to added secondary blasting or breakage, and/or from increased LHD maintenance costs attributable to poor fragmentation.

Jan 1, 1996

By TH Kleine, AR Cameron

Size assessment of fragmentation is all about estimating the population of fragment sizes in the rock pile. A knowledge of the size distribution of particles can be used in applications from evaluating the stability of a waste dump, to optimizing a blast design to achieve a required fragmentation, to on-line control of a crushing and sieving operation.

Jan 1, 1997

In this paper, the author points out the need to beware of simple time correlations as proof of cause and effect when comparing building cracks and blasting operations. There is a need to be aware of the many other causes besides blasting which affect buildings. Some of these have histories of cyclic behavior; others have a long-term increasing effect on aging and deterioration, often with poorly defined time histories. Many are so strongly site specific that generic relationships are difficult to quantify.

Jan 1, 1981

By Lewis L. Oriard

This paper describes the process of developing blasting specifications for 850 miles of new pipe trench running parallel to an existing high-pressure gas pipeline, often with as little as 14 ft to the existing pipeline trench. The primary method of preventing damage to the existing pipeline was the use of fracture (overbreak) control.

Jan 1, 1994

By Mark S. Stagg, Steven V. Crum

The Bureau of Mines is conducting research to develop methods to control fragmentation and improve productivity in surface mine blasting. As part of this research, PRONT02D, a two-dimensional finite element computer program developed at Sandia National Laboratories, was employed to model the fragmentation produced from RS-50, a single hole, reduced scale bench blast in a massive dolomite. The fragment size distribution obtained from the computer simulation was calculated using a submodel that utilizes the crack density and nominal flaw size values computed by PRONT02D.

Jan 1, 1989

Current research in comminution includes efforts to increase the efficiency of mineral processing systems and reduce the amount of electrical energy needed for size reduction. In most mining operations, comminution begins with blasting. Normally, blast design focuses on loosening material for excavation and sizing the product for efficient haulage. It is likely that blasting also results in internal damage to rock fragments within the blast pattern which may provide subsequent comminution benefits. If substantial comminution benefits exist, appropriate modification to blast pattern design may reduce the overall electrical energy needed for mineral liberation.

Jan 1, 1996

By S. Mandal, R. Singh

The demolition of structures with explosive though most rapid, safe and efficient requires planned blast design parameters with respect to geometric and strength properties of the structure to be demolished. The paper, here deals with successtil demolition of three old bridge piers by different blast designs. These piers were 11 m tall and very close to the existing bridge, The plan distance of the old piers from the existing bridge varied between 43 m and 14,25 m. The paper also deals with the mathematical concepts for the causes of such action of demolition/dismantling of structures.

Jan 1, 2001

By Kunihisa Katsuyama, Yuji Ogata, Takuya Taguchi, Toshinori Arikiri, Yuji Wada, Kiyoshi Hashizume

The impact sensitivity of hot emulsion matrices was examined to investigate the safety assessment in the emulsifying equipment which forms the emulsion matrix in a water-in-oil type emulsion explosive. The sensitivity could not be evaluated by the small fallhammer test device commonly used in Japan. Therefore, a large fallhammer test device was used. It was confirmed that an explosion, a decomposition, or a no-reaction took place according to the degree of the impact. When a decomposition took place in the hot emulsion matrix, the behavior of it was investigated further by a DDT test. It was found that a decomposition, or a no-reaction occurred according to the degree of confinement.

Jan 1, 1997

By Lyall Workman, P D. Katsabanis

Energy released by the explosive is typically partitioned in brisance, heave and losses. The fact that energy released in the P-V expansion curve below a certain point is lost has resulted in the concept of available energy. Through simple calculations it is shown that energy released at pressure levels thought to be low, amounts to a significant proportion of the total energy value. Furthermore, throw calculations indicate that the assumed loss of that part of energy does not justify practical results. Loss of energy at the low pressure levels may also not be justified from the fragmentation point of view as pressure levels below 1 kbar are enough to extend radial fractures around a borehole. Finally the equation used for the P-V behaviour of the explosive gases is important in throw calculations. Simplified approaches may not reproduce the performance of the explosive which is not characterized only by its energy content.

Jan 1, 1998

By Joshua Hoffman, Catherine Johnson, Braden Lusk

The practice of dual initiation using precise timing from electronic detonators in boreholes is thought to be beneficial for increasing fragmentation at a desired location in the rock strata. This increased capacity for fragmentation is understood to be a product of both the collision of detonation waves in the explosive column and an increased energy liberation rate, each resulting from dual initiation. In addition, the collision of shock waves from two adjacent blast holes is suggested to improve fragmentation at the location the two shock waves meet, which can be controlled with precise timing. This paper presents the results from scaled laboratory experiments where converging detonation waves and shock waves were studied.

Jan 1, 2014

By P Wapner, C Lo Edwards, S CO Schmidt, J N. Johnson, R Oliver

Shale oil recovery rates that can be achieved in underground in situ retorts can be strongly influenced by the shale breakage and fragment-size distribution achieved during rubblization. Since the fragmentation pattern in the retort is a direct result of the blast design used for rubblization, the characterizing blast parameters should be carefully selected. Explosives should be matched to the host material and blast geometries properly chosen so that the required fragmentation results are achieved at optimum costs. Special attention must be directed to selecting blast parameters that produce uniform bed permeability, suppression of fines, proper fragment size distribution, and minimal damage to the retort walls and ceiling. The influence of joints and natural fractures should also be known. In instances where the requisite blasting parameters are unknown, they should be determined from test blasts.

Jan 1, 1979

By Hung Tran, Qian Liu, Patrick Andrieux, Dave Counter

Blast damage in open stope mining has been an important concern in controlling ore dilution. Severe damage to the surrounding rock mass can result in the caving of waste rock and/or backfill materials, as well as general instability of the ground. The blast damage study conducted at Kidd Mining Division in 1995 was aimed at measuring the damage zone around blastholes and at identifying other factors which influence the damage. An approach and methodology developed mainly by Blastronics, together with Noranda under a project with the Mining Research Directorate, was adopted for this project. The principle was to combine vibration measurement results with borehole camera observations to derive the blast damage criteria at the specific site. The Holmberg-Persson Equation was used for the regression of near-field vibration data. The damage criteria was examined with both borehole camera observation results and rock elastic and mechanical properties. Details of this methodology, including instrumentation, are reviewed in this paper and an implementation case study of the blast damage evaluation is presented.

Jan 1, 1998

By Michael S. Wieland

Toxic fume concentrations from industrial mining explosives depend somewhat upon the type of rock (or other strata) confinement. Though traditional detonation theory disregards this influence, the work principal from thermodynamics reveals it, when the violent interactions that transpire within the rock blast are taken into proper account. Resolution of the work principle technique requires total thermodynamic equilibrium under constraint, so the nonequilibrium dynamics is rendered in that way, using an old trick from theoretical mechanics that revises the representation of forces. The rock pressure reduces to a four-component sum: the rock compressive strength and natural atmospheric pressure, as reckoned quasi-statically, and the gravitational influence and reversed inertial resistance, as reckoned dynamically. Tabulated specie concentrations and graphical trends reveal the dependency upon rock pressure, rock temperature and the fuel-oil percentage in ammonium nitrate mixtures (ANFO), used to illustrate the model. Rigid-wall test chambers have notable ullage (residual space), where rapid expansion influences the reaction quenching, yielding a fume spectrum unlike that for rock confinement; reported rock tests are therefore used for comparisons. For the thermodynamic regime where quenching occurs, seven concentrations are resolved, including carbon monoxide (CO) and total nitrogen oxides (NOX). Their trends yield inferences regarding the way unwanted charge desensitization from transitory hole-to-hole wave impact in conjunction with reduced rock pressure can yield nasty toxic fumes, the dark rusty cloud phenomenon!

Jan 1, 2005