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By Duane Skidmore, Calvin Konya

The supply crunch and cost rise for ammonium nitrate (AN) over the past year have been influenced by a number of factors. These include a general inflationary tendency, particularly great cost rises in fuel, and by a market condition in which demand for ammonium nitrate is great and supply is limited. Demand is largely confined to agricultural and explosives uses with explosives subdivided into mining, construction, and quarrying. The projections show that demand may be expected to increase markedly for the indefinite future in the agricultural and mining sectors of the ammonium nitrate market while fluctuating with indicators of economic activity for the construction and the quarrying sectors. Supply is projected to increase with plants being designed and built due to high need levels and commensurately high profit potential but not enough are planned to provide an equilibrium market. Constraints upon supply increases to match demand increases include shortages in the raw material, natural gas, high cost of investment capital, high equipment costs and long construction delays. The result should be, even under optimistic conditions, considerable shortage and resultant pressure for higher prices through 1979 for ammonium nitrate. The best hope for relief in the intervening years appears to be conservation. In blasting operations, the earliest and best proven route to conservation seems to be improved utilization available from application of highest available technology and most efficient current blasting practice.

Jan 1, 1975

By Mark S. Stagg, David E. Siskind

The Bureau of Mines arranged to have a wood-frame test house built in the pat of an advancing surface coal nine so it could investigate the effects of repeated blasting on a residential house. Structural fatigue and damage were assessed over a 2-yr period. The house was subjected to vibrations from 587 production blasts with particle velocities that varied from 0.10 to 6.94 in/s. Later, the entire house was mechanically shaken to produce fatigue cracking. Failure strain characteristics of construction materials were evaluated as a basis for comparing strains induced by blasting and shaker loading to those induced by weather and household activities. Cosmetic or hairline cracks 0.01 to 0.10 mm wide occurred during construction of the house and also during periods when no blasts were detonated. The formation of cosmetic cracks increased from 0.3 to 1.0 cracks per week when ground motions exceeded 1.0 in/s. Human activity and changes in temperature and humidity caused strains in walls that were equivalent to those produced by ground motions up to 1.2 in/s. When the entire structure was mechanically shaken, the first wallboard tape joint crack appeared after 56,000 cycles, the equivalent of 28 yr of shaking by blast-generated ground motions of 0.5 in/s twice a day.

Jan 1, 1985

By John L. Floyd

The use of explosive energy to displace overburden or waste material can provide substantial savings to operations which normally rely on mechanical means for material removal. To optimize the available explosive energy, it is important to quantify the rock's response to the type of explosive and explosive accessories used. During a blast, rock breakage and movement occur so rapidly that the naked eye cannot detect the details of the fragmentation process. A relatively high speed motion picture camera (500 frames per second) can provide the extended time base needed to analyze in detail the site-specific rock response to the explosive detonation. The data of importance to blast casting that can be quantified from these films includes initial face movement, trajectory of rock, and differential face velocities of the material shot. In addition, the ground swell velocities, stemming confinement, and stemming ejection velocity can be determined. The performance of explosive products and delay element accuracy can also be ascertained. The use of high speed motion picture photography and analysis can reduce the number of field trials necessary to maximize explosive performance and increase the benefit provided by blast casting, and in turn, lower production costs. This paper will discuss the methods used for data accumulation and analysis. In addition, three field studies conducted at three separate mining operations will be presented.

Jan 1, 1988

By Francis O. Otuonye

The results of an ongoing study to determine the response of full contact rock bolts to shock waves due to blasting are presented. A time domain systems modeling and analysis technique was used to identify the axial and bending response of the bolt when explosives charges are detonated at close-in distances.

Jan 1, 1993

By Bradley C. Paul

Similar rock formations exhibit great variability in resistance to fragmentation during crater blasting. This observation was made during an attempt to calibrate the Kuz-Ram blast fragmentation model for crater blast geometries used in a modified in situ mining method for copper. The KuzRam equation is used to predict the fragment size distribution from blasting and includes a term called the "rock factor" to account for the fragmentation characteristics of the material. A data base of field scale crater shots in oil shale was available to supplement more limited data on copper ores. First, the blast geometry terms of the Kuz-Ram formula were modified to fit field data with various crater blast geometries. Rock factors were chosen to center the predicted curve on the curve representing observed fragmentation. Next, five possible sources of variability in rock factor were investigated: the grade of the oil shale, the aspect ratio of the charge, the type of explosive, the charge depth, and the rock itself.

Jan 1, 1989

By Chantale Doucet, Mario Paventi, Malcolm Scoble, Yves Lizotte

Laboratory studies in homogeneous material indicate that the area of new surfaces created by blasting is proportional to the energy imparted to the material. Field studies, however, show that fragmentation is also related to the rockmass structure. This paper reviews ongoing compilation of a comprehensive and integrated blasting database which is based upon field monitoring and laboratory testing. A priority application of the database is to support attempts to more fully understand structural control over fragmentation. Database construction and the relative importance of rockmass physical and mechanical properties are considered in the paper. A methodology for data collection prior to, during and after blasting is reviewed. Data summaries from three case studies of blast performance in surface and underground mines are presented. These illustrate various aspects of the methodology, which included image analysis to quantify the fragment shape and remnant geology evident in the muckpile as part of the evaluation of structural control over fragmentation.

Jan 1, 1994

By Catherine T. Aimone

A series of experiments have been performed to characterize fragmentation and microcracking in quartz monzonite copper porphyry. The flyer plate impact method was used to generate plane shock waves in rock specimens for impact pressures between 1.6 and 7.3 GPa and impact pulse durations between 1.1 and 7.0 µs. The effects of pressures up to 4.8 GPa and pulse duration on fragment size distributions and microcrack densities were studied. The results show that pressures effect particle sizes to a greater extent at higher pulse durations. However, changes in pressure and pulse duration show little influence on the density of microcracks induced during explosive loading. These results indicate that the nucleation and growth of microcracks in rock subjected to shock waves occur uniformly throughout. A substantial decrease in particle sizes for high pulse durations is attributed to more time allowed for microcracks to grow and coalesce, forming individual particles.

Jan 1, 1985

By Janice Reed

The first seismograph was developed around 132 AD. Much has happened since then. The “modern” seismograph (> 1920) has seen a lot of changes. From falling pin seismographs to magnetic tape units to today’s Z-curve analysis models, the blasting seismograph remains a necessary and useful tool to the blasting community. But why so many changes? What forces drive the advancement of the seismograph? There are many answers and aspects to this question. Research, regulation, and technological advances are the primary forces behind innovation in our industry. But these three forces also drive each other. Research drove our industry from displacement seismographs to particle velocity seismographs. Technology took us from 80 pound seismographs to units weighing less than 5 pounds. Regulation (and litigation) - the driving forces behind the Z-curve analysis units. How have these innovations helped today’s blaster? Have there been any negatives? It is important for today’s blaster to understand how we got here and why.

Jan 1, 2005

By Dennis G. Wright

The Minister of Fisheries and Oceans for Canada is responsible, under the Fisheries Act, for the protection of all marine organisms and their habitats. The detonation of explosives in or adjacent to fish habitat has been demonstrated to cause disturbance, injury and/or death to aquatic organisms, and/or disturbance, destruction or alteration of their habitats. The Department of Fisheries and Oceans recognizes that the use of explosives may be the most practical or cost effective method by which to complete a project and has undertaken the development of a set of guidelines that will prevent or minimize the destruction of or disturbance to aquatic organisms and their habitats while at the same time allowing scientific and industrial users of explosives to proceed with their projects.

Jan 1, 1997

By Harry Verakis, Thomas Lobb

A great deal of information has been presented and published on the danger from flyrock created from blasting operations. The creation of flyrock is not specific to any one blasting operation. Flyrock is certainly not a stranger to blasting operations conducted in the mining industry and its effects are well known. Flyrock is among the leading causes of mine blasting injuries. Awareness and diligence is the message that must continue to be stressed and followed to reduce the potential for creating flyrock from blasting operations and to reduce the hazard it presents. A recent accident that resulted in a serious injury at a limestone mine in Pennsylvania bears witness to the ever-present danger of flyrock created from blasting operations.

Jan 1, 2007

By Chris Breeds, Larry Leone, Jerry Wallace

One of the Authors was recently retained to provide a professional engineering analysis of the potential impacts from underwater blasts used to enlarge intake tunnels at the Cheesman Dam near Denver in Colorado and to design Blast Protection Bags that could be installed in each tunnel to protect the 100- year old downstream valve structures.

Jan 1, 2012

By Gerard O'Brien, Douglas Comstock

"The construction of the Third Harbor Tunnel is the first major portion of the Central ArteryProject. The tunnel is designed to connect South Boston to East Boston to alleviateautomobile congestion through the downtown area. The 4000' long tunnel traversesBoston harbor as a cut and cover tunnel as opposed to a bored tunnel."

Jan 1, 1993

By W. De Graaf, C. Mkumbo

Bulyanhulu Gold Mine Limited (BGML) commissioned a project of sinking a Bulk Air Cooling Shaft during its programme to improve the ventilation system on the mine. As part of this project, a ventilation drift had to be developed and holed into the Main Shaft at 4920 Level. AEL Mining Services (AEL) were requested to provide a technical solution, which included monitoring of blast induced vibrations and to design drilling and timing plans to ensure blasting activities on the vent drift were conducted without disrupting the main shaft’s infrastructure.

Jan 1, 2011

By Matias Suarez, Diego Zenteno

This paper is aimed to display the new advancements of blasting engineering done in different mining sites throughout the country, associated to electronic sequencing, energy of the explosive and its impact on the fragmented rock. This document explains how to define and implement selective sequencing in the blasting in order to promote the propagation of cracks, therefore impacting positively the productivity through the use of the LaGrange diagram. The LaGrange diagram is a very convenient and illustrative method to present the dynamic behavior associated with wave and crack propagation (Rossmanith. H, 2002).

Feb 1, 2020

By Thomas M. Keevin, Gregory L. Hempen, David J. Schaeffer, John M. Jr Pitlo

Repelling charges are small explosive charges detonated to frighten and drive fish away from a blasting zone just prior to detonation of a major explosive charge. Use of repelling charges has been recommended by natural resource agencies to mitigate the effects of submerged explosives. Blasting companies have used this technique in a "good faith effort" to reduce potential damages to aquatic resources. It has been assumed that noise or pressure generated by the small charge will drive fish from the immediate area, thereby reducing impacts from the much larger and potentially more-damaging blast.

Jan 1, 1997

By Harnish Miller, Scott G. Giltner

One of the concerns with locating radioactive waste storage sites in salt deposits is how to permanently seal the underground storage areas once they have reached their storage capacity. The compaction of salt using explosives has been identified as a potential method of producing permanent seals in both entryways and shafts to storage areas. This paper describes the test procedure and results of a preliminary investigation to determine the feasibility of utilizing explosives in the compaction of salt. Three simple tests were carried out to measure the degree to which loose salt could be compacted.

Jan 1, 1996

By E. A. McCullough, Jackson B. C., S. K. Metz

Public perception is a significant challenge facing the explosives industry. The public often perceives that its needs and interests are in direct competition with those of blasting companies’, leading to conflict between corporations and the community. This misunderstanding lends to unnecessary political and regulatory hardship, and ultimately, social discontent. Although individual corporations implement strategies to address conflict, many of these techniques are insufficient. Consequently, stakeholders resort to expensive litigation. If blasting companies could reduce or eliminate the volume of judicial disputes, valuable resources could be re-directed to more productive activities.

Jan 1, 2015

By Donald J. Moore

It has become more important today than ever before to reduce costs and improve equipment utilization. One area where such improvement can he achieved is in the use of explosives. Effective blast design for efficient use of explosives as well as optimum fragmentation can achieve this. Towards this end we must have available to us a practical design method in which experience and observation can be translated to engineering concepts. We must he able to communicate the design data to field blasting personnel as well as management in an understandable way.

Jan 1, 1975

By Cathy Aimone-Martin, Kristin Dunlap Kolden

Blasting was conducted for the Army Corps of Engineers (Corps) in the Columbia River near Saint Helens, Oregon during 2009 and 2010 to deepen the navigation channel as a final phase of a dredging project to accommodate larger container ships. The Columbia River Channel Improvement Project (CRCI) required 4 months to blast and dredge 300,000 yd3 (229,366 m3) of basalt from the bottom of the channel to allow Post-Panamax vessels with drafts up to 50 ft (15.2 m) access to the Ports along the River. Explosives charges were limited to 90 lbs (40.8 kg) per delay for the protection of fish and marine life in the area. A fish mortality study and marine mammal monitoring program was also required by the Corps. Underwater overpressure monitoring was required for each blast and peak overpressures measured 10 ft (3.1 m) above the river bottom 140 ft (42.7 m) from the closest blast hole were not to exceed 70 psi (483 kPa) with a cautionary level of 40 psi (276 kPa). Specifications required sampling rates of 500k S/s and PCB Peizotronics tourmaline pressure sensors. The Corps granted permission to co-locate additional ceramic-type sensors at different sampling rates to design redundant monitoring systems 140 and 300 ft (42.7 and 91.4 m) from blasting and develop a site-specific overpressure attenuation model for the project. This paper presents the correlations of overpressure with cube-root scaled distance factors, a comparison of measurements using three different pressure sensor systems, and a discussion of blast design influence on overpressure measurements.

Jan 1, 2014

By Jhon J. Silva Castro

Blast vibration records used in mining contain unwanted information in the form of noise due to long-period drifts, background noise, and noise due to the conversion of the analogue signal to a digital signal. When recorded signals from blasting are used to find other physical variables, such as going from particle velocity to acceleration or displacement, the additional information in the vibration signal can result in inaccuracies in the estimation of the peak values and more dramatically, the results in displacement or acceleration can be nonzero near the end of the record. There are different proposed methods to clean or filter the unwanted information from the signal. All of the methods are based on finding the best fit of the record average value (baseline) and then subtracting from the record under analysis to produce the desirable adjustment. Different criteria and functions are used to define the best fit. The function to use will depend on the shape of the record average values. The main characteristic of the baseline function is that it represents a low frequency wave. Such a low frequency wave can be a periodic function or a polynomial expression of nth order. According to the order of the polynomial expression, the baseline correction can be linear, parabolic or high order. In this document the detailed procedure and the results for the baseline correction of a blast vibration record using a periodic function and a polynomial expression of different order is presented. The results show that the drift problem when displacement is calculate using velocity records increases with the increase of the distance from the blast.

Jan 1, 2015