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By Doug Johnson

This paper reviews the field implementation of R & F Coal's blasting optimization work concerning analysis, prediction, and control of overburden blasting vibrations using site specific measurements and state-of-the-art computer technology. Blasting personnel at R & F Coal had the opportunity to work jointly with Otto Crenwelge of Shell Development Company in his test studies and to later be instructed in the procedures involved in optimizing vibration frequency.

Jan 1, 1988

A major problem that has continued to plague the surface coal industry is blast induced damage to the coal seam. Atlas Powder Company has addresssed this situation through seven years of field research in full-scale production environments. Many operations across the United States have been evaluated.

Jan 1, 1990

By Thomas Kovalchuk, Kenneth Eltschlager, William Shuss

In April of 2000, two adults and their newborn infant, were poisoned by carbon monoxide in their home and received medical treatment at a Pennsylvania hospital. Carboxyhemoglobin levels were; child - 3 1%, father - 28Oh, and mother - 17%. Initially the furnace was blamed but after further review, blasting at a nearby coal mine was determined to be the source. All other sources of carbon monoxide were ruled out. The blasting was about 400 feet from the house. The conditions that led to the migration of gas include: the blasts were highly confined, the geologic structure contained fractures that served as conduits for the carbon monoxide to reach a hand-dug well outside the house, and the well was atmospherically connected to the basement floor drains.

Jan 1, 2001

By B Mohanty, A Siamaki, K Esmaeili

Large scale open pit mining and quarrying operations dictate safe and reliable pit wall stability. The current approach of employing the particle velocity-scaled charge distance approach to estimate and minimize damage to residential structures is considered inadequate to protect rock slopes. This study utilizes close-in blasting vibration data as input to an advanced 2D numerical code to study its applicability to serve as a predictive tool in terms of blast-induced rock slope failure. Two tri-axial accelerometer stations, consisting of high-frequency and high-amplitude (20 kHz, 100g) sensors, located within ~100m of the blast, but at two different bench levels, were used to monitor production blasts in a limestone quarry. The production blast consisted of double-decked explosive loads in 125 mm (5 in) diameter holes, with an inter-deck delay of 42 ms, and each deck consisting of 130 kg (285 lb) of emulsion explosive. The blasting vibration data obtained at the two bench levels were critically analyzed, and the vibration results served as input to the numerical model consisting of a single rock block with a 45 degree persistent joint plane but with specified strength properties, significantly different from that of the intact rock. The model was able to characterise progressive accumulation of damage in the form of microcracks along the joint surface as a function of the relatively low vibration load from successive explosive decks. The results showed that such a numerical model can serve as a very good diagnostic and predictive tool, when backed up by careful vibration monitoring and further supported by detailed slope monitoring.

Jan 1, 2017

By Paul Worsey, Richard P. Ayres, Mark F. C. Schmidt

A new alternative technique designed to reduce rock scatter and flyrock during boulder blasting is being developed at UMR. The method uses small explosive charges and is designed for shooting in close proximity, while utilizing common blasting products found on the operators’ site. This ongoing work is being conducted internally as graduate and undergraduate level research. A paper describing the general technique was published in last year’s proceedings. This particular portion of the work was performed as an undergraduate research project as part of the requirements for the explosives emphasis degree option at UMR. Previous model work was performed using cubes of concrete. However, in real life boulders are often flat and irregular rather than perfect cubes. The purpose of this work was to determine how to deal with flatter boulders. The work comprised using different geometry blocks (simulated boulders) of the same volume (1 cubic ft.). Square concrete boulders using an 8.5bag concrete mix were cast using different width to height ratios (varying from 1: 1 to 3.7:1). Single 5/8 inch holes were drilled to 2/3 the depth of the blocks, charges placed approximately l/2 way in to the holes and the holes filled with water. The explosive charges comprised ICI Masterdets containing a OSg High Explosive base charge and incremental added weights of C4 explosive. In the experiments, the block height was progressively reduced and to compensate the charge weight was increased until acceptable fragmentation was achieved. It was found that a significant increase in charge wt is required to achieve the same fragmentation as the width to height ratio increases (the boulder becomes flatter). Furthermore, the increase in charge weight required is proportional to the width to height ratio. Basically, you have to use a higher powder factor for flatter boulders.

Jan 1, 2000

By Pavel A. Torres, Darwin Torres, Sandro Huaman

Given the limited efficiency of blast-induced ground vibrations prediction empirical models, due to the complex geological system from a Peruvian mine. An artificial neural network was built in order to get better results. More accurate and precise predictions allowed the generation of blasting domains for future designs and decision making.

Feb 1, 2020

By Brent Blanchard

As most veterans of our industry are aware, explosive demolition by its very nature is often a challenging proposition. Even under the best of circumstances, proper planning and care must be taken during a variety of processes to ensure a safe, successful result. However, every now and then a project suddenly arises where safety, timing and cost factors combine to form a critical scenario requiring rapid execution in an environment far more challenging than the norm. On these occasions, the stresses, complications - and most notably the dangers - related to the industry increase exponentially, and conspire to test the mettle of even the most seasoned experts.

Jan 1, 2003

By Thomas Barkley

Until the recent past, blasters have provided good to excellent results with tools and processes that have an inherent error. These errors can be found in drilling, explosives delivery quality and consistency, explosives loading consistency, actual explosives performance, and pyrotechnic detonator initiator accuracy. My experience and data from several decades in the industry show the error is often times 10% or higher larger in the dimensions that measure the performance of each of these tools and processes.

Jan 1, 2011

By Francis Otuonye

Rock fragmentation by blasting still remains the most common and cost-effective method of excavating hard rock in mining and tunneling operations. During blasting, the dynamic stresses induced by the detonation of the explosive, in addition to fragmenting the rock in the vicinity of the blast, may fracture the rock at considerable distances from the point of detonation of the explosive. The fractures can result in reduced mine safety, increased costs to support the opening, low productivity and perhaps high ore dilution. Besides the dynamic stresses produced in the rock, air blast overpressure pulses are generated and propagate through the network of underground mine openings. The waves, unable to spread out spherically or hemispherically like blast waves from surface blasting, are forced to propagate by reflection from the roof, ribs and floor down the drift. Blast wave focusing can occur and produce intense shock waves that could damage ventilation barriers such as cement block stoppings.

Jan 1, 1992

By Tapan Goswami

A column of stemming material keeps explosion gases at high pressure for longer times in a blasthole. In general, use of appropriate stemming enables the achievement of the desired level of fragmentation and looseness of muckpiles, as well as the reduction of airblast and fly rock. The ejection resistance of a stemming column varies with the type of stemming material employed. In an effort to optimise stemming at Mt Owen Mine in the Hunter Valley, Australia, a trial was conducted to assess the efficiency of two types of stemming materials. Mt Owen mine relies on through seam blasting and stemming quality is important in this challenging blasting environment. Each type of stemming was trialed in different section of a blast. The blast was designed using Orica’s SurveyPlus@, LoadPlus@ and ShotPlus@ software. Measurement was done using high speed filming of the blast and then post blast information was obtained from analysis of the film. Data analysis included determination of the ejection velocities and percentage swell. Digging rates were measured from excavator production rates. Despite the presence of rounded surfaces and finer particle sizes, River Pebble stemming material showed superior ejection resistance. It also appeared to perform as well as more angular and expensive Crushed Stone, a finished quarry product, based on excavator productivity and heave. It was recommended that future blasts at the mine be stemmed with the River Pebble stemming material.

Jan 1, 2000

By Gordon Matheson, Bill Yancey, David K. Miller

"Current regulatory limits for blast vibration and airblast control in Virginia do not specifically addressunderwater explosive testing. Underwater detonation of explosives generates an initial shock wave and a gas bubble. The gas bubble expands and collapses several times before reaching the water surface. This expansion and collapse of the gas bubble as it rises to the surface is called a “bubble pulse”. The bubble pulse generates low frequency vibrations that have the most potential for damaging structures and causing blasting complaints even below damage levels."

Jan 1, 1999

By Neal Lee, Braden Lusk, John Silva Castro

One of the most common assumptions regarding the use of ANFO versus utilizing 100% sensitized emulsion is that ANFO “turns over” the muck-pile better, due to the “higher gas volume” supposedly inherent in ANFO. This paper examines this assumption and provides quantitative data for analysis. Total gas volume from each product was evaluated using Orica’s I.D.E.X. Code analysis. This analysis was used to determine if gas volume is a significant contributor to differences in fragmentation and movement between blasts utilizing the two different products. A constant drilling and blasting cost per yard for given cut depth, hole diameter, stemming height and rock type was utilized. The cost per yard was held constant by adjusting patterns considering product, accessory, and drilling costs. Photographic fragmentation analysis, dig rates measured quantitatively through production tracking and time studies and qualitative information about the diggability of the blast provided through video recordings were used to evaluate performance. The data collected during the study is presented and recommendations are made regarding the performance of ANFO and Emulsion holding other variables constant for a limited number of blasts.

Jan 1, 2012

By Jacob Miller, Phillip Mulligan

"Measuring the blast pressure associated with an explosion suspended above the ground (Free Air Burst)is a common research objective in Explosive Engineering. Theoretically, the shockwave from a Free Air Burst (FAB) configuration expands radially and the shockwave is assumed to have a smooth (uniform) shock front. The way in which the FAB explosive charge is suspended, packed, and the charge geometry can affect the shockwave expansion. These factors can generate a non-uniform shock front. As the scaled distance between the pressure sensor and the FAB increases, the shockwave expansion averagesnon-uniformities into a uniform shock front, at which point the FAB suspension system becomes less critical than when the scaled distance is “close-in” (Z <3)."

Jan 1, 2017

By Regina Rocha, Miguel Humpire

One of the challenges within unitary mining operations is blasting, which has a significant downstream impact on the following processes, which is why mining companies ensure the results of the blasting process through joint work with explosives specialists’ companies.

Feb 6, 2023

By Kurt B. Oakes, Brian M. Fortelka

Unimin Corporation operates an underground Silica Sand mine at Guion, AR located in North Central Arkansas. The Silica Sand deposit at Guion is part of the St. Peter Sandstone Formation, which is overlain by a competent dolomitic limestone from the Joachim formation, acting as the roof directly above. Both the St. Peter and the Joachirn Formations are of Middle Ordovician age.

Jan 1, 1999

By F O. Otuonye

Full-face blasts were fired in a 12 x 8 ft drift of an underground hardrock mine in a basalt formation with porphyry copper to study the effects of drill pattern and explosive type on the size distribution of the resulting muckpile. Each muckpile produced by five full-face blasts was sampled four times with a scooptram equipped with a 5-cu yd bucket and the size distribution of the broken rock in each bucket was determined by screen analysis. Results show a strong dependence of the fragment size distribution of muckpile on the blast pattern and explosive type for a given rock type. The mean fragment size of the broken rock was compared with the predictive equations of other investigators. Random sampling of the muckpile from full-scale blasts and screen analyses of the samples are recommended in assessing the size distribution of the broken rock because of scaling errors that are inherent in full-scale blasts when designed from results of small-scale tests.

Jan 1, 1985

By Duane Skidmore, Francis Otuonye, Calvin J. Konya

Proper stemming not only affects the rock breakage process, but also controls the unwanted side effects of blasting such as airblast, ground vibration, and flyrock. Little research has been conducted on the behavior of borehole stemming material under high pressure loading conditions. The methods of selecting stemming particle size and necessary stemming length were previously determined only by trial and error in the field.

Jan 1, 1982

By Roger Holmberg, William Hustrulid

Swedish cautious blasting techniques were used to excavate a room at the CSM Experimental Mine in Idaho Springs, Colorado,as part of a ONWI/DOE sponsored nuclear waste disposal research program.

Jan 1, 1981

By Robert Hopler

Your petitioner further alleges that at various times, to wit, from 1872 until June 30, 1895, during the existence of the combination and conspiracy in restraint of trade among the various States herein- before described, there were organized under the laws of various of the several States of the Union various corporations having for their object the manufacture and shipment and sale of a high explosive commonly known as dynamite, which said explosive is commonly used for the same purposes as those for which blasting powder is used;

Jan 1, 2013

By Greg S. Williams, David L. McDorman, Richard W. Givens

This paper examines the effect of prill size consistency, internal particle density, and oil absorbency on Ammonium Nitrate Fuel Oil (ANFO)-emulsion blends. By analyzing these physical properties of prill and the nature of the blending process, a mathematical model has been developed to theoretically predict blend densities. Calculated densities can now be compared to actual field densities to give an operator a basis for comparing various manufacturers' emulsions and Ammonium Nitrate (AN) during bid solicitation. The lowest priced emulsion and/or AN may not be the most economical, due to the impact of specific physical characteristics. These factors dictate the blending mechanics and resulting density yields for various mixes. The research was driven from observed 'field' mixing relationships and data. Ultimately, such a model can be an effective tool in evaluating blends from a cost and performance basis.

Jan 1, 1990