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By C H. Ryu

This paper presents a simplified two-dimensional numerical model of block fragmentation in a Jointed rock mass during the late or throw stage of a blast after wave effects have subsided. The model is based on the distinct element method. Examples illustrate the approach and allow for a comparison of effects of Joint patterns on fragmentation and resulting block motion.

Jan 1, 1986

By Malcolm Scoble

The estimation of digging, ripping and blasting requirements in advance of mine production is a difficult task. The characteristics of the superficials and rock mass govern the type and intensity of ground preparation required as a prelude to loading. The incentives for optimum planning of preparation are primarily economic but also relate to mining method and equipment selection, productivity and environmental impact.

Jan 1, 1985

By Cameron McKenzie

Flyrock is a complex issue involving interaction between the charging crew, the blast design, and the local geology, and once conditions on the shot meet certain criteria, the probability of a flyrock incident becomes unacceptably high. It is essential that flyrock awareness be built into the blast design process, requiring an engineering approach to understanding and controlling the outcomes and managing the associated risks. Based on previous studies of flyrock and published literature relating to fragment motion at high velocity in air, the equations to predict maximum flyrock range, and the size of particle achieving the maximum range, for blasts of varying rock density, hole diameter, explosive density, and state of confinement have been developed. These equations, and other associated correlations, permit the flyrock footprints to be established for any charge configuration, in any size blasthole, in rock of any density, and with particles of any known shape factor. The equations developed, and the mechanisms they reflect, allow engineers to go a long way towards understanding the primary factors controlling flyrock generation, including the rock mass, the blast design, and the quality of blast design implementation, i.e. the human factor. The paper presents guidelines as regards use of the equations to establish personnel clearance distances as a function of charge design and implementation, and equations to estimate appropriate stemming lengths when blasting must be conducted close to occupied or sensitive structures. The equations are amenable to definition of, and quantification of Flyrock Risk.

Jan 1, 2009

By Joel Warneke, Cristian Caceres, Ed Mchugh

NIOSH researchers collected basic data from two blast rounds at the SSX-Steer Mine as a component of a larger study on controlled blasting, the goal of which is to reduce injuries from falling rocks in underground mines. Drilling and blasting procedures at the mine were observed. Rock mass property data were collected, a program of seismic monitoring and analysis was conducted, and 3-D laser survey scans of the workings before and after each blast were performed. The geologic data showed that the rock mass quality was characterized as poor to very poor. It was essentially uniform within the panels examined. The recorded seismic data indicated that fill material acted as an effective damper to seismic energy. The pre- and post-blast laser scans showed both over-break and under-break conditions, highlighting the problems associated with blasting a weak rock mass. By comparing the achieved results to the intended design, potential improvements in the drilling and blasting practices can be identified. Comparison of these data with similar data from other mines will help define how various combinations of rock and fill behave during blasting. Through studies such as these, data collection procedures and analysis techniques can be refined. An ultimate goal is to develop blast procedures tied to rock mass characteristics that can minimize damage to rock in the perimeter of the opening, limiting the amount of loose rock and improving the safety of miners.

Jan 1, 2008

By Daryl Andershock, Paul Worsey, Brandon Weeks, Kurt Kosman

Several derivatives of soybean oil are currently manufactured and sold on the open market. Of these, the use of methylsoyate as a direct fuel substitute in diesel engines has been thoroughly researched and practically applied. The use of this product as a fuel gave rise to the idea of using a similar substitution in ANFO blasting agent. The first year of a three-year research program has been sponsored by the Missouri Soybean Merchandising Council. The project is funded for the purpose of opening up of new markets for Missouri soybean products.

Jan 1, 1997

By Calvin J. Konya

The Woodville Lime and Chemical Company Limestone Quarry is located in Sandusky County, Ohio. Fifty years ago, when quarrying began, it was situated approximately two miles from the town of Woodville. Today new houses border the quarry property within 1,500 feet of one of the working faces. During the past two years, the operation has systematically changed the blasting program to achieve better fragmentation, lower costs, and to maintain good relations with the local property owners. This paper will discuss systematic changes made in the blasting program to increase productivity and reduce costs.

Jan 1, 1977

By Mark S. Stagg, Steven V. Crum

The Bureau of Mines is conducting research to develop methods to control fragmentation and improve productivity in surface mine blasting. As part of this research, PRONT02D, a two-dimensional finite element computer program developed at Sandia National Laboratories, was employed to model the fragmentation produced from RS-50, a single hole, reduced scale bench blast in a massive dolomite. The fragment size distribution obtained from the computer simulation was calculated using a submodel that utilizes the crack density and nominal flaw size values computed by PRONT02D.

Jan 1, 1989

This paper examines the hypothesis that the fragment size distribution of blasted rock contains information about the changes in fragment sizes with distance from the borehole, and that this information can be interpreted and used to predict the effect of powder factor on fragmentation. A set of simple relationships between the fragment size distribution curve and the dependence of fragmentation on powder factor is proposed. The equations derived are compared with published data on fragmentation in small scale blasting. Two data sets were analyzed, and the results confirm the hypothesis.

Jan 1, 1997

By Vaughn Bowns, Allen Stanley, Brian Redeker

"Running casing in drilling operations is often complicated by boulders or large cobbles.Past practices of dealing with these have included use of drop hammers, attempts to drillthrough or around the boulder, contact explosive charges and even pulling the casing andrepositioning the hole. All these methods are time consuming, expensive and offer noguarantee of success. In this paper a different method of dealing with these boulders ispresented that promises to be faster and less expensive with a much higher success rate.This involves using a light plastic conduit pipe to place a shaped explosive against theboulder. It requires no special tools or techniques not commonly in use in the drilling andblasting industry."

Jan 1, 1993

By Elaine Gorham-Bergeron

CAROM is a distinct element, dynamic code developed at Sandia National Laboratories to calculate the motion of rock fragments during blasting.[1] It has recently been improved to incorporate a mechanism for its elements to mimic non-circular rock fragments. With this option, elements stack and move in ways that are characteristic of irregular boulders of blasted rock. In bench geometry, CAROM has been used to examine the possibility of producing variations in muckpile shape due to variations in detonation-time delays between rows. Surprisingly, the shape of the muckpile was predicted to be insensitive to time delays between detonation of rows of explosive, except where the rock fracturing was affected by the time delays.

Jan 1, 1987

By Peter Bellairs

It is generally expected that drilling and blasting be a routine part of a mining process where the blastholes are drilled, left for a period of time and then primed, loaded with explosive, stemmed and then detonated via an appropriate surface initiation system. The occurrence of a premature detonation(s) therefore results in a great deal of consternation and disruption to the mining operation.

Jan 1, 1997

By Yves Lizotte, Malcom Scoble, Pierre Michaud

The concept of optimum fragmentation in surface mining operations, i.e. the degree of fragmentation to which corresponds the lowest overall associated costs of drilling, blasting, loading, haulage and crushing, was developed more than thirty years ago. Recent field investigations using novel technologies, which have been completed by ICI Explosives Canada and by others, indicate that this ultimate goal of optimum fragmentation is closer to becoming reality.

Jan 1, 1997

By R W. Givens

This paper discusses emulsion performance and characteristics. Also presented are pattern design equations by a weight strength method, a "Q" factor method, and a coupled energy powder factor (CEPF) method. Pattern expansion by replacing ANFO with emulsion is presented along with quality control checks for emulsion products. The predicted performance of the calculated burden and the equivalent powder factor as a function of the emulsion percentage, as determined by the three methods, is compared. Field results indicate that of the three methods the weight strength is the moot conservative, the "Q" is overly optimistic, and the CEPF more accurately predicts the effect of coupling and is more consistent with a variety of emulsion and heavy ANFO products.

Jan 1, 1989

By Donald H. Matthews

The Society of Explosives Engineers is an international organization of over four hundred members involved in the explosives industry, with most members being active in the United States. The regulations imposed by regulatory agencies on the explosives industry have drastic effects far beyond the industry. Since explosives are used in mining, manufacturing, construction, entertainment, and art, all phases of man's activities, including fundamental needs for survival, are affected by how efficient the industry uses explosives. We, as members of SEE, must be sincerely concerned with both the quantity and quality of government regulation, and this paper spells out some of the problems caused by regulations and offers a solution.

Jan 1, 1980

By Kenneth K. Eltschlager, Richard R. Brochu

At the International Society of Explosives Engineers Annual Conference held in Nashville, Tennessee in February 1995, a Seismograph Standards Committee was established. The purpose of this committee was to develop objective performance specifications for vibration measurement instrumentation and field use practices. It was also understood that due to geology, temperature, and moisture in the soils, it is not possible to design and build an instrument to give results which are absolutely comparable for ground vibration. It was, however, considered essential to standardize instrumentation by which vibration can be measured under closely defined conditions so that results obtained by users of seismographs are always the same within stated tolerances.

Jan 1, 1999

By Terry Graf, Bill Thompson, John Guenther

SYNCRUDE CANADA LTD.. operates the largest synthetic crude oil production facility in the world. Over 60,000,000 Bank Cubic Metres of oil sand is mined each year from their open pit located in Fort McMurray, Alberta. Despite the extremely cold temperatures encountered during the winter months and the problems associated with frost buildup, SYNCRUDE has continued to operate on a 12 month per year basis. In 1989 SYNCRUDE mine management embarked on a comprehensive Frost Blasting program to improve mine production of their oil sand moving equipment. The following paper will discuss the development of their frost blasting program to its current status.

Jan 1, 1993

By George P. Jr Schivley

Data is presented showing Penetration Rate (PR) versus Force-on-the Bit (FB) and Bit Angular Speed (N). Using this data, it is shown how FB and N each uniquely contribute to the PR for any particular drilling situation. This data represents many mining situations; including coal, copper, gold, iron ore and limestone quarrying. The important relationship between Penetration per Revolution (P/R) and the height of the cutting elements of the bit (CH) is discussed. Drill performance is then reviewed, considering the effect of FB and N on bit life. All this leads to recommendations for the operating values of FB and N for drilling situations where the rock is not highly abrasive and bit replacements are because of catastrophic failure of the bit cone bearings.

Jan 1, 1995

By Norman Paley, Zachary Pickett

The Red Dog Mine is a high-grade zinc-lead mine located in northwest Alaska which began operations in November 1989. In June 2014 the upper half of a charge in a trim shot in the Aqqaluk pit deflagrated. No other holes in the area were observed to react and the remainder of the pattern was shot without incident. This was the only known case of a deflagration in the 25 years of operations. As part of the investigation into the cause of this incident rock samples were obtained from the area of this hole and from other areas in this pit. The samples were assayed and tested for reactivity using the Reactive Ground Catalyzed Adiabatic test. Approximately half of the samples were found to be reactive with standard blasting agents. Unexpectedly, some of these were found to be reactive with blasting agents doped with urea to act as an inhibiter. Relationships between element grades and reactivity and between Specific Heating Capacity and reactivity were developed; however, the small sample size led to these models having an unrealistically large number of geological model blocks tagged as reactive. A program to better understand the behavior by testing more samples was initiated. Drill core was selected based on the predicted level of reactivity using the aforementioned relationships. The samples covered a greater range of grades and lithologies and included rock from the soon to be developed Qanaiyaq pit. The samples were dry pulverized then split for elemental assay, Reactive Ground Catalyzed Adiabatic testing, Specific Heating Capacity (SHC) determination, and X-ray Diffraction (XRD) mineralogical analysis. From this data, a Red Dog Mine specific assay based classification for separating reactive from non-reactive ground was developed. Furthermore, it was possible to divide the reactive ground into two subgroups: i) rock which reacts with ANFO-emulsion blends even when manufactured specifically with a reactivity suppression agent like urea and ii) rock which reacts with ordinary ANFO-emulsion blends only when a reactivity suppression agent like urea is absent.

By J P. Tidman

The problem of blasting fragmentation has received a good deal of attention in recent years. Progress by the scientific method requires a good set of experimental data as a benchmark to test models. Recent models have become so complex that it is not possible to use the results of field data because the complete set of parameters needed to describe the rock and/or explosive are not available.

Jan 1, 1991

By Roger L. Keller

This paper examines the aspects of differing types of blasting cuts in underground headings with consideration to the reduction of number of holes and costs. At least one comparison study is related where costs per advance meter were significantly improved. The technical aspect of the paper covers a study of the effects of various blasthole delay intervals on resulting crater volume, ground vibration, and fragmentation for six hole V-cuts.

Jan 1, 1989