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By Jack C. Leader

The success of a blast using ANFO in wet boreholes is dependent on the quality of the bag the ANFO is packaged in. When a shot fails the dragline may stop and expensive redrilling may be necessary. The total loss to the mining operation can be hundreds-of-thousands-of-dollars.

Jan 1, 1981

Computational techniques in determining particle size distributions after blasting is getting wide acceptance. A well known approach to extract this kind of information from digital images is edge detection. The number of edge points on a given image increase proportional to the increase of the particles on the image. By selecting a conveniently smooth threshold, counting the signed edge pixels may be a suitable metric further used to quantify the number of particles in the image. Here we propose an image processing algorithm together with Adaptive Neuro Fuzzy Inference System (ANFIS) to efficiently count the rock particles with various sizes on a given surface. To determine a suitable approximation for a mapping between the number of edge pixels and the number of particles, ANFIS is a suitable tool. As a trainable classifier ANFIS proved itself as being better efficient approach than other well known multilayer perceptron classifiers. ANFIS is trained by using convenient training data pairs previously experienced from empirically counted sample images. When given a new image containing the particle information of selected surface, the hybrid neuro fuzzy image processing approach provides satisfying performance on counting the correct number of particles up to the given scale of sizes. In this paper an experimantal study for assessment of particle size using ANFIS is presented.

Jan 1, 2004

By GF Brent, Armstrong L. W

It is recognised that presplitting is a special case in blasting which requires the reduction of conventional explosive pressures in order to avoid excessive rock damage. Two routes to achieving this are the use of reduced density explosives or the practice of decoupling the explosive from the blasthole walls. Applications of two such systems in large diameter, deep blastholes are described. Both systems were tested in presplits alongside sections charged with decks of conventional explosives.

Jan 1, 1998

By George P. Schivley

The careful positioning of the drill rigs that drill the holes into which explosives are then loaded is critical to the success of the subsequent blast. Today a system of satellites in space, each transmitting radio signals, is being used to provide the data to allow for tracking and positioning of various types of ground-based mobile equipment. The system is the Global Positioning System or GPS for short. This paper focuses on the application of GPS to surface mining and in particular the navigating of rotary drills from hole-to-hole and their final precise positioning to drill each blast hole.

Jan 1, 1996

By Robert B. Hopler

This paper reviews, from the historical standpoint, the development of the commonly-used terms such as "No. 6 and No. 8" with regard to detonator strengths. The origin of the strength terminology is reviewed, and the many methods developed to compare the strength of one detonator to another are described, with the good and bad points of each method outlined. The "miniature cartridge test," very highly regarded by both the U.S. Bureau of Mines and Institute of Makers of Explosives in the 1930's and early 1940's, is described in detail, as is a test developed and used by IRECO.

Jan 1, 1992

By Shazad Hosein, Rob Farnfield, Bill Birch, Liam Bermingham

The propagation of a shock wave through air as a result of quarry blasting consists only of one type of wave, the compression wave. This is in marked contrast to seismic waves where a number of different types of wave are generated by the one blasting event. Even so the interaction of the burn time of a single hole and the resulting air overpressure is still too complicated to be able to be accurately modelled from first principles. It is considered that the best way forward is to monitor an individual single hole to obtain a signature wave form that has resulted from this complex interaction. Once this wave form is known, the variation in geometry of a mutli-hole blast and the timings of the successive detonations can be modelled to give a sufficient degree of accuracy to recreate the likely magnitude, duration and wave form of a multi-hole quarry type blast. This can then be directly compared with actual air overpressure wave forms from quarry blast to verify the model.

Jan 1, 2012

By U. Steiner

Electronic detonators have been in commercial use for a decade, with an excellent safety record. This paper lists known incidents involving electronic detonators. Typical standards required by regulatory bodies for static electricity and electromagnetic fields are reviewed. The performance of some detonators is compared to these standards; in general the minimum standards are easily exceeded. The general resistance of electronic detonators to extraneous electrical energy that can be derived from the body of test results is compared to danger levels for exposure of humans to these energies; it is shown that electronic detonators can safely tolerate higher electrical energies than people can. This comparison includes comparable data for electric detonators, which are shown to be more vulnerable to extraneous electrical energy than people are. Electronic detonators also bring significant safety benefits in blasting due to their testability, two-way communications, reliability, programmability and precision. The links between these attributes and enhanced safety are discussed with examples from actual blasting. Although electronic detonators are usually more vulnerable to extraneous electricity than non-electric initiation systems, the paper shows that the net safety benefit in handling and blasting is in favor of electronic detonators, which are the safest initiation system that has ever been offered to the mining industry.

Jan 1, 2010

By Mike Cammack

Western South Dakota is predominately an agricultural area, with exception of the mining and timber industries in the Black Hills region. With precipitation rates averaging below fifteen inches per year, water is a precious commodity to the livestock industry. There is a constant demand for the construction of earthen water storage facilities (dugouts) to catch snow and rain runoff, or developing natural springs.

Jan 1, 1993

By G. R. Adhikari

A major part of mineral production comes from surface mining and there has been a rapid growth in this sector with the deployment of high capacity equipment. The importance of blast design combining appropriately both theoretical methods and practical approach has been well recognized in the field of surface mining. It is known that blast design has a direct consequence on productivity, safety and economic viability of these mines. Blasting is the most common method of breaking rocks in mining, but it has to be cost-effective. In coal production, for instance, drilling and blasting account for 25 percent of the total procution cost. In hard rock mining, the cost of drilling and blasting is about 40 percent. Due to ever increasing concern for cost-effectiveness together with environmental consciousness, designing blasts for each application has now become a stringent requirement and indeed a challenging task as well.

Jan 1, 2002

By Richard Turnbull

Maules Creek mine is an open cut coal near Boggabri in the Gunnedah Basin of New South Wales, Australia. The mine is currently operating at an annualised run rate of 9.5Mt of saleable coal. The plan is to ramp up production to 13Mtpa. Maules Creek has multiple seams each with varying depths; the inter-burden ranges from a few metres thick to greater than 30m (98ft). Due to this, Maules Creek mine is utilising truck shovel operations rather than a cast/dozer push operation.

Jan 1, 2018

By Robert B. Hopler

Hercules Incorporated has developed and introduced a totally new non-electric delay blasting cap system which utilizes a low energy gas detonation to activate the caps. Unlike any other initiation system, there is no hole-to-hole connection other than empty plastic tubing until the blast is to be set off. Only at that time, when all personnel and equipment are in the clear, is the special gas mixture introduced through the tubing. The actual time of firing is completely under the control of the operator, by pressing the fire button on the blasting machine.

Jan 1, 1977

By Duane Skidmore, Calvin Konya

The supply crunch and cost rise for ammonium nitrate (AN) over the past year have been influenced by a number of factors. These include a general inflationary tendency, particularly great cost rises in fuel, and by a market condition in which demand for ammonium nitrate is great and supply is limited. Demand is largely confined to agricultural and explosives uses with explosives subdivided into mining, construction, and quarrying. The projections show that demand may be expected to increase markedly for the indefinite future in the agricultural and mining sectors of the ammonium nitrate market while fluctuating with indicators of economic activity for the construction and the quarrying sectors. Supply is projected to increase with plants being designed and built due to high need levels and commensurately high profit potential but not enough are planned to provide an equilibrium market. Constraints upon supply increases to match demand increases include shortages in the raw material, natural gas, high cost of investment capital, high equipment costs and long construction delays. The result should be, even under optimistic conditions, considerable shortage and resultant pressure for higher prices through 1979 for ammonium nitrate. The best hope for relief in the intervening years appears to be conservation. In blasting operations, the earliest and best proven route to conservation seems to be improved utilization available from application of highest available technology and most efficient current blasting practice.

Jan 1, 1975

By Thomas M. Keevin, Gregory L. Hempen

Natural resource agencies, under various regulatory authorities, are challenged with permitting underwater explosive use while at the same time protecting aquatic resources. Deciding on whether or not to allow use of explosives requires striking a balance between development and aquatic resource protection. A company's goal in underwater explosive use is to select methods that are both expedient and cost effective. Use of explosives is often the best alternative for engineering reasons or economic considerations. Over and above legal requirements, indiscriminate destruction of fish and other aquatic resources is not in a company's best interests because of concerns relating to public image, as well as the need to secure future contracts.

Jan 1, 1995

By Gordon F. Revey

In construction and mining work, situations occasionally occur where hard rock or concrete must be excavated at locations near critical structures or utilities. Fearing damage from blasting, contractors and engineers often explore the viability of using mechanical methods or expansive concrete to facilitate the excavation work. However, for moderate to large excavations, the prolonged duration and high cost of using these methods is often impractical. In these situations, under the right conditions, controlled blasting and blast-management methods can be used to speed up the work and lessen costs. The process of determining whether or not blasting is practical is often complex, particularly when risks are high.

Jan 1, 2002

By Satish Kate

Mining of Iron Ore in India is done by Surface Mining methods and most of the deposits are massive and are occurring in Hills, surrounded by green forest cover. While majority of iron ore produced are from mechanized mining systems, some quantities are also produced from semimechanised mines. In mechanized mines, apart from state-of-the-art level of mechanization, the Run-off-Mine ore is subjected to multi-stage crushing, screening and washing/beneficiation, for improving the grade and ensure segregating of different size range. The steel plants within the country have been operating their own captive mines, where both lumps and fines are used in their furnaces. In case of mines, which exclusively supply ores to export market, the lumps produced yield very high price and thus efforts are being made to maximize lumps recovery. The mine, where the author had been associated, is an export-oriented mine which supplies iron-ore to Japanese steel plants.

Jan 1, 2004

By FM Murray

SAFEX International is a global organisation with more than 85 members, all of whom are manufacturers of explosives. On joining each member signs a declaration saying that they are willing to exchange information with regard to any accidents or near misses they may have in order to prevent the recurrence of the incident. SAFEX International was formed 50 years ago in Europe and has now built up a database of more than 700 accidents in the explosives business. Once every three years, an International Congress is held in which members address specific safety themes associated with the explosives industry, and also give details of "what went wrong?", "why?", and lessons learned. The next Congress will be held in Amsterdam between the 29th May and the 1st June 2002. This paper describes the operation of SAFEX International, which is dedicated to the international exchange of experience on industry connected accidents of the explosives business.

Jan 1, 2002

By Detlef Sulzer, Winfried Rosenstock

"At the end of this century a great breakthrough in the field of blasting technology is finally going tobecome reality. That, in the true sense of the word, is the long expected and desired “HighTechnology Blasting”. So far trials have been carried out in Australia, Africa and Europe with remarkable results, that have been predicted by the authors. As a result, significant reductions of explosives and drilling expenditure are emerging for the future."

Jan 1, 1999

By R W. Givens

This paper presents blast casting design variables that have been developed and are currently being used at the High Power Energy mine in West Virginia. The shot specifications are summarized in Table I. The two active casting pits were designed with casting in mind and as a result are better designed and more efficient. About 55% of the overburden material is effectively cast and clean up is done by a bulldozer, front-end-loader, and trucks. This results in a 15X decrease in the cost of coal production.

Jan 1, 1988

Blasting is a very cost effective method of rock fragmentation but its uncontrolled application often results in excessive damage to the perimeter of an excavation. Several perimeter control techniques are available but tracer blasting is commonly used in Canadian underground mines for overbreak control. This involves tracing a column of Ammonium Nitrate-Fuel Oil (ANFO) with a detonating cord. In order to investigate the techno-economic effectiveness of tracer blasting in perimeter control, a field experimentation was conducted which involved blasting in sublevel caving and sublevel sloping operations, experimental drifting, benching and pipe tests.

Jan 1, 1997

By Edward J. Walter

Vibration control is affected by many factors which are difficult to isolate and evaluate. Occasionally a circumstance occurs in which one factor appears to predominate and its effects can be evaluated. Changing rock characteristic or lithologic variation is one of these factors or parameters. In a recent seismic monitoring project, lithologic variation in the form of hard lenses occurring suddenly and randomly in the rock to be excavated caused sudden and large increases in vibration level. Data are presented to illustrate these effects, and procedures used to control these effects are described.

Jan 1, 1981