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By Ali Porbaha

In today's fast-track construction environment, owners are searching for non-conventional technologies to build their projects faster and safer while maintaining traffic flow during construction. To that end designers and contractors are providing solutions that incorporate many unique features to expedite construction processes. In addition to timely delivery of the finished highway products, there is an increasing interest in making the initial investment in applying innovative technologies and thereby minimizing costly maintenance of highway projects. Accordingly, the aim of this paper (along with the accompanying paper) is to examine innovative technologies, developed mostly in Europe, that accelerate construction of highway, runway and railway embankment foundations. For each technology, a basic concept, installation technique(s), and design considerations are discussed, along with the case history of a real-world project. The Geotextile Encased Columns (GEC), AuGeo, and Continuous Flight Auger (CFA) are presented in Part I. Deep Mixing (DM), Cut-Mix-Injection (FMI), Mass stabilization, and Combined soil Stabilization with Vertical columns (CSV) technologies are discussed in Part II.

Jan 1, 2002

By Tony P. Suckling

This paper presents a case study of a piling contract undertaken at Keble College in Oxford in the year 2001. Unusually, and for the first time in the United Kingdom, piles were successfully constructed containing a network of plastic pipes, which are subsequently to be connected to the heating and cooling system for the new building. The pipes cast in the piles facilitate the transfer and storage of geothermal energy between the structure and the underlying ground mass, allowing the new building to be both heated in winter and cooled in summer economically and in an environmentally friendly way. The philosophy of the geothermal pile technology is presented, together with the modified pile construction techniques employed on the site.

Jan 1, 2002

By B. De Paoli

At Pietrafitta, between Assisi and Perugia, ENEL (Italian National Electricity Authority) has for some time been managing a power-station operated with lignite, mined from an open mine on the way to exhaustion. A new plant is under construction which is located in the mine that was filled with tailings, mainly clays, sandy silts, lignite and ashes produced by the power-station. The soil profile is shown in Fig. 1: the thickness of the made ground is around 27 m. The foundation of the new power-station is on 320 t piles, 1.20 m diameter, embedded in the cohesive base formation at a depth of 57.5 m. 2,350 piles will be constructed for a total length of 125 km. It is therefore one of the largest pile sites at present in operation in Italy. [ ]

Jan 1, 1994

By Jeffrey R. Hill

This paper discusses the use of micropiles for the rehabilitation of the following two structures: the Milwaukee Auditorium Theatre, in Milwaukee, Wisconsin, and the Cupples Ballpark Lofts, in St. Louis, Missouri. The paper focuses on the similarities and differences of the remediation techniques used for each structure. The discussion highlights the method of attaching the micropiles to each respective structure. Generally the paper discusses the micropile installation at each project with supporting photos, figures and data. Load testing at each project is also discussed, including the comparison of load test results for each project. The paper will focus on the load testing program at the Milwaukee Auditorium Theatre where high capacity micropiles were designed and tested as friction piles founded in stiff clays and end bearing micropiles in dolomitic limestone. The results of the test were used to determine if the micropiles on the project would be installed as end bearing or friction bearing elements. Strain gauges were used in addition to conventional deflection vs. load data for the Milwaukee Auditorium Theatre project. Other aspects of the paper will include the differences in design methodology for end bearing micropiles in massive dolomitic limestone vs. design in softer, weathered limestone.

Jan 1, 2008

By Lawrence Piccagli

This past spring of 2006, BENCOR installed the concrete reinforced diaphragm walls for the COSMOPOLITAN RESORT & CASINO in Las Vegas, Nevada. The project highlights include the excavation of approx. 326.000 square feet of reinforced diaphragm slurry wall with a thickness of 30 inches and a depth of 100 feet using three reverse circulation trench cutters (hydromills) at the same time. The reinforcing steel cages were fabricated on the 8 acre jobsite and approximately 12,000 cubic yards of 4500 psi concrete was placed via tremie. The jobsite logistics of coordinating three trench cutters and three separate desanding/slurry plants as well as the reinforcing steel fabrication and concrete placement all under a very tight schedule was quite challenging. A second main exercise was the execution of a temporary excavation support. As the excavation depths extends between 66 and 72 feet, five to six rows of temporary tieback anchors were required. Anchor lengths range from 43 -83 feet at a maximum design load of 235 kips.

Jan 1, 2007

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The subsurface soil profile consists of up to 50 ft of a soft organic silty clay layer that is very vulnerable to scour, underlain by a deep deposit of hard sandy clay. Foundation construction in the Potomac River required the use of cofferdams to allow structural concrete work to be performed in the dry. This paper will the present the types of cofferdams used to construct the foundations for the WWB replacement project. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over a navigation channel in relatively deep water. Foundation construction included the installation of 48" to 72" open end steel pipe piles and cast-in-place concrete pile caps. To achieve the desired bridge appearance, pile caps were required to extend below the water surface and below the existing river bottom in shallow water locations. Conventional steel sheet pile cofferdams with tremie concrete seal were used to construct fixed span, shallow water piers. Selection of deep water bascule span foundation cofferdams was governed by several factors including contraction scour, environmental considerations and cost. Potomac River cofferdams, i.e., relatively shallow depth cofferdams that are supported by the foundation piling were selected. This cofferdam system provided a shallow profile which minimized contraction scour and the amount of filling in the river. Design issues include load selection and cofferdam stability in very soft alluvial soils. Construction issues include erection sequence, tremie concrete mix design and placement procedures.

Jan 1, 2005

By Andhra Pradesh, Nagarajkumar B. V

As a part of Mumbai City Mega Drinking Water Project at Amar Mahal Tunnel-1 Ghatkopar East Mumbai, drinking water tunnels were proposed by MCGM from Amar Mahal to Trombay reservoirs, Amar Mahal to Wadala and further up to Parel. The pipeline has to be underground and laid at a depth of 5.5m. The initial proposal was to provide sheet piling to enable the safe excavation and installation of underground pipeline. However, installation of sheetpiles was practically not feasible due to the existing soil strata for driving the sheet piles. Hence, it was proposed to install micropiles instead of sheet piles. In this paper we discuss about the purpose, basic design, detailed design approaches and actual work implementation of micro pile with temporary struts for shoring protection works in this project.

Sep 1, 2022

By Brian Littlechild

Whilst there is much innovative work being undertaken in South East Asia in the space allowed in this paper we have settled on describing in more detail the work that has been done with shaft grouting of deep foundations and piles founded in rock both in end bearing and socket friction. The paper is necessarily in two parts. The first part is about the application of shaft grouting since its introduction to the region some eight years ago. It describes, for the first time, much of the detail of the different techniques used and the construction and the design benefits achieved with shaft grouting in five countries in the region. The second part outlines the enhancements achieved in the design of piles founded in rock and brings together the results of 10 years of test loading. This includes the load testing of 1.2m to 1.5m diameter piles to a maximum of 30MN on granite and a recent programme of tests on a wide range of strong rock types in Hong Kong. The ground conditions for these deep foundations vary widely, from sedimentary soils to in situ weathered granite and meta-sedimentary rocks. The construction techniques include barrettes constructed using mill techniques and bored piles formed under bentonite and water using both oscillators and rotators.

Jan 1, 2000

By Fawad S. Niazi

Analysis of deep foundations in terms of axial capacity has been a topic of great interest in the soil-structure interaction problems. Soil behavior is governed by a series of complex stress-strain changes that occur during pile installation and subsequent loading. Owing to the difficulties and uncertainties on the basis of the soil strength-deformation characteristics, one of the most frequently followed design practice is to refer to the formulae correlating directly the pile axial capacity components of unit base resistance (qb) and unit shaft resistance (fp) to the data collected from cone penetration test (CPT), i.e. to the tip stress (qc or more proper qt), sleeve friction (fs), and shoulder pore water pressure (u2). The elementary basis for such formulations has been the idea of considering cone penetrometer as a mini-pile foundation. This has resulted in plethora of correlative relationships in the past over 60 years. Such correlations, although empirical, have been worked out on the basis of load test results from both instrumented and un-instrumented full scale piles and are able to accommodate many important variables. A quick review of the evolution process and development of such design formulations is presented with a view to propose recommendations for future research directions, where the latest version of CPT i.e. seismic piezocone test (SCPTu) can be used to advance from capacitysingularity to the complete axial pile load–displacement (Q–w) response.

Jan 1, 2013

By Scott M. Doehla

A proposed rehabilitation of a 200,000 sf, 75-foot high steel-frame building at the former U.S. Navy Yard in Brooklyn, New York required the review of existing foundation data and an investigation of the foundations with respect to their condition. The building was constructed in stages between 1856 and 1933, including several expansions and interior equipment with isolated foundations. The building has clear spans on the order of 50 feet and at one time supported cranes allowing transport of heavy equipment through the building. The proposed rehabilitation is to include a food manufacturing center and office space having multiple stories. Original construction drawings, available from the Brooklyn Navy Yard Development Corporation?s drawing archive, were reviewed to determine the foundation system supporting the structure. The original drawings provide a window into the methods utilized during late 19th and early 20th century pile foundation construction. The review revealed that the building is supported by pile foundations ranging from timber to concrete-filled steel pipe (depending on the year of construction). Annotations including pile driving records were available on some drawings indicating the design and as-built capacity (using the ENR formula for driving resistance). An investigation consisting of test borings was performed to identify the subsurface conditions underlying the building for evaluating theoretical capacity of the piles. A test pit investigation was performed against existing columns within the structure to expose the piles and pile caps for inspection pertaining to pile condition. The test pit investigation revealed methods utilized during original construction to integrate new columns with existing floor slabs, the use of below-grade brick arches to support a floor slab, and the condition of timber piles which were likely installed up to 120 years ago. The observations made within the test pits were compared with original drawings to evaluate the accuracy of these drawings.

Jan 1, 2008

By W. Morgan NeSmith

Drilled displacement (DD) piles often develop significantly larger unit shaft resistance values than other drilled or augered pile systems in coarse grained materials. Minimal vibration and limited spoil development are also associated with DD pile installation and these factors are frequently additional financial and/or environmental benefits of the system. The application of DD piles in North America dates to the mid-1990s and their use in the Midwestern United States has been significant, particularly in the past 10 years. The authors have collected an extensive database of DD pile performance in the United States. The alluvial and glacial deposits of the Midwestern U.S. provide conditions where drilled displacement piles perform very efficiently when compared to coastal and residual geologies. This paper presents a summary of the authors? experience regarding installation and performance of DD piles in the Midwestern U.S. Information presented includes summary presentations of DD performance across a range of site conditions as well as a discussion of the relationship of DD performance and installation effort in the Midwest as compared to other geologic settings in the U.S.

Jan 1, 2009

By John Erikson, Alan J. Lutenegger, Nicholas Williams

"In order to evaluate the level of disturbance produced in clays during installation, a series of single-helix and multi-helix anchors were installed at a test site consisting of a stiff overconsolidated clay crust overlying softer near normally consolidated clay. Field vane tests were then conducted over the top of the helical plates at various depths to determine the undrained shear strength after installation and were compared with undrained shear strength measured in adjacent undisturbed ground. The tests represent the first time that the degree of installation disturbance has been evaluated directly and show that even with perfect installation practice the clay is disturbed as a result of rotation of the helices during installation. The results show that the soil is not completely remolded but that the strength is below the peak undrained strength of the adjacent undisturbed ground. Measurement of the installation torque and the rate of advance are used to define an “Installation Disturbance Factor” which may help to evaluate the quality of the installation by the Contractor and degree of soil disturbance. INTRODUCTIONAn important consideration in the design of Helical Anchors is the degree of disturbance to the soil during installation. This may be especially important for saturated fine-grained soils where the disturbance from installation may produce a reduction of the undrained shear strength. Even though this was recognized as early as 1950 by Skempton, soil disturbance is often ignored by engineers using current design procedures. Field investigations were performed to obtain both directs and indirect evaluation of the degree of disturbance produced by the installation of single-helix and multi-helix anchors in clay and the influence of disturbance on behavior. The investigations involved measurement of torque and advance during installation, load tests performed to determine load-displacement behavior and ultimate capacity and field vane tests performed over the helical anchors to evaluate changes in undrained shear strength as compared to adjacent undisturbed ground. The characteristics of the site and details of the installation are presented. Results of the field vane tests are shown for a number of helical anchor installations and results of load tests are presented. The results indicate that a reduction should be made to the undisturbed undrained shear strength for design and that the reduction may be related to the Sensitivity of the clay and quality of installation."

Jan 1, 2017

By Shigenori Horikawa, Nobutaka Tanaka, Toshiro Hara, Kengo Yamamoto

"The CDM-LODIC method(Low Displacement and Control method), a modified the CDM(Cement Deep Mixing) method, reduces the ground displacement through the removal of in-situ soil equivalent to the amount of slurry injection using the continuous auger flight attached on the shaft above the conventional the CDM mixing tool. The reduction of ground displacement minimizes the impact on adjacent buildings and other infrastructures. Since the development of the CDM-LODIC in 1985, this method has been used for more than 900 projects with total volume of improved soils exceeding 5.3 million yd3 (7 million m3). The ground displacement that could be caused by deep soil mixing is controlled by balancing the volume of discharged soil and the volume of slurry injected for soil mixing. This paper presents the ground improvement work for the Sanriku Coast Expressway Project using the CDM-LODIC method to 1) control the ground displacement during ground improvement to minimize the impact to existing buildings and facilities and 2) utilize low height CDM-LODIC equipment to avoid potential damage to critical facilities in the vicinity of ground improvement area and avoid interference on the normal operation of the Ishinomaki Red Cross Hospital.INTRODUCTIONSanriku Coast Expressway is a reconstructed highway, which is part of an early restoration program to recover from the Eastern Japan Earthquake of March 11, 2011. This highway extends 223 mile (359 km) and connects the Pacific Coast regions of three prefecture of North Eastern Japan as shown in Figure 1. Along a section between Yamoto - Ishinomaki road, the highway was expanded from two lanes to four lanes to mitigate traffic congestion for the adjacent city center and hospital and to serve as an efficient transportation route for emergency or disaster relief needs as shown in Figure 2. Deep mixing ground improvement with an area replacement ratio of 50% was designed to provide settlement control under the new fill embankment of the expanded highway as shown in Figure 3. The original CDM treatment layout using 5.2ft (1.6 m) diameter columns is shown in Figure 4."

Jan 1, 2015

By Daniel Levacher

Pile load tests in site require extensive means of action and time. To get outstanding tests, the environmental test conditions must be perfectly known and acceptable. They concern the support installation, the loading, the access and instrumentation site conditions and the economical aspects. In particular cases as offshore areas, the load tests are not feasible. Moreover the variability of soil characteristics limits the interpretation results at the considered tested site. The use of centrifuge modellling offers an other way to study the loaded pile behaviours. Centrifuge tests lead to parametric approaches which constitute for geotechnical engineers an important data base tor recommendations and design codes. To accurately simulate pile behaviours by checking similitude laws linked to the studied problems, the installation of model-piles must be also representative of the in-situ piles. Driven piles account for a large part of the piles installed through the world, mainly for offshore or harbour constructions. So, to explore driven pile problems by centrifuge tests, miniature pile driving hammers must be developed and tested under macro-gravities. The paper describes two types of these ones in details. They are commonly used at the centrifuge centre of the Laboratoire Central des Ponts et Chaussées - (LCPC) - [Réf. 1] for different deep foundations researches. Performances and limitations are given for both miniature pile drivers and some results from their use are presented to illustrate the suitability of these apparatus.

Jan 1, 1996

By Patrick J. Lydon, Gregory A. Terri

"The recently opened Mansueto Library at the University of Chicago campus was a 2012 OPA runner-up. The dramatic elliptical shaped dome of this structure tells only part of this structure’s story. The underground automated storage and book retrieval system below ground required excavations as deep as 55 ft (17 m). The system that allows the University to store many of its publications well below grade also required an approximately 50 ft (15 m) clear span for the perimeter walls between the lower level and street level slabs. The latter requirement allows the conveyors to operate freely to retrieve and transport publications up to the lobby level. The design-assist-build team worked together to develop the most cost-effective solution for below-grade work in this challenging urban and geologic environment.The perimeter of the new oval-shaped library is over 620 ft (189 m) long and sits in a central location on campus—adjacent to the Regenstein Library and two city streets and the Henry Moore sculpture, which commemorates the location of the first self-sustaining controlled nuclear reaction. The new library construction not only had to meet challenging structural and geotechnical requirements, but also had to be sensitive to its active and historic surroundings. The soils at the site consist of about 25 ft (7.6 m) of sand, followed by lean clay, generally increasing in stiffness to the top of the dolomitic limestone. Five to 10 ft (1.5 to 3 m) pockets of saturated sand also lie on the north side of the site at about 45 ft (13.7 m) below grade. The top of weathered rock varies in elevation from 59 ft (18 m) below grade in the south to 69 ft (21 m) in the north. There is 1 to 2 ft (30 to 60 cm) of weathered rock. Groundwater at the site is about 7 ft (2 m) below grade.The new structure would extend 55 ft (17 m) below grade through saturated sand strata and into weathered rock for part of the structure’s footprint, so it was critical that the new permanent retention system minimize groundwater seepage laterally through the structure’s wall as well as piping through the weathered rock below the structure. The perimeter walls had to be very stiff to minimize ground movement around the structure’s perimeter due to the significant clear span between slabs."

Jan 1, 2013

By Jim Bruce

This paper presents details of a slope stabilization scheme built in late 2003 at a 16m-high railway embankment in southern Ontario, Canada. The owner, faced with continuing maintenance and safety issues arising from numerous nuisance slides, and residential neighbors in close proximity to the slope, sought new proposals to replace a previous recommendation to cut down all trees and undertake a deep soil nailing scheme. A non-reticulated micropile array with surface cap beam was proposed and built on the south side of the embankment with no tree removal required. A detailed FLAC analysis was completed, using multiple iterations to arrive at the eventual, optimized micropile depth and spacing. Analysis predicted an 18% increase in the factor of safety. Short term inclinometer monitoring and performance evaluations in the months since construction so far corroborate the prediction.

Jan 1, 2004

By Michel Bustamante

The original Cistercian Lure abbey situated in eastern France and built in the second half of the 16th century, has become nowadays an administrative building. Because it has been founded on poor ground conditions and inadequate foundation scheme, the abbey has suffered severe structural distortion. In 1992 an inspection revealed new extensive damages which led to a general refection together with a foundation underpinning. Micropiling was the selected method. Movements recorded over a period of 6 years after underpinning completion are presented.

Jan 1, 2002

By Bill Paparis

The thirty year old wharf structures at the Port Authority of New York & New Jersey?s Port Elizabeth Marine Terminal are being modernized for the next generation of Post-Panamax container ships, which require deeper water and larger container cranes. The terminal operator is upgrading the wharf in order to remain competitive, now and into the future. The upgrade coincides with the Army Corps of Engineers? $733 million project to deepen the main shipping channel in New York Harbor. This paper focuses on the structural modifications to accommodate berth deepening and to support the heavier loads of the new cranes. An overview is provided of the design and actual construction, including typical problems encountered when combining new and existing structures. The wharf improvements included: ? Installation of a steel king pile/sheet pile cutoff wall along the face of the wharf to permit increasing the depth from ?12.2 m + 0.61 m to ?15.2 m + 0.61 m ( ?40 ft + 2 ft to ?50 ft + 2 ft) ? Removal of the existing crane rail support beams and installation of new piles and beams to support the increased crane loads ? Replacement of the existing timber fender system with a new system capable of resisting the berthing energy of a 152,000 MT displacement vessel, and having dedicated sections for berthing barges ? Replacing the existing overhead, landside crane electric feeder system with a waterside, cable reel trench system. The work included upgrading the transformer capacity at the terminal for increased crane power demands This paper provides a case history for port administrators, terminal operators, engineers, and shipping lines challenged with upgrading aging terminals.

Jan 1, 2013

By Ben C. Gerwick

Large diameter steel tubular piles installed vertically or on a slight rake, offer many advantages as the foundations of major overwater bridge in regions of high seismicity. By proper selection of diameter and wall thickness, an optimum balance between stiffness and strength can be achieved. Under strong seismic motion, the piles will deflect and bend so as to reduce the acceleration forces transmitted to the superstructure, while still limiting drift. A major advantage of this concept is that the mass of the footing block is significantly reduced from that of the conventional pier. The design of the footing block requires great care in order to transfer the high shears and moments. Where the soils consist of significant depths of sediments, the kinematic interaction of soils, piles and structures must be considered. Moments will be a maximum just under the footing block. Filling the top portion of the pile with concrete will prevent local buckling and assure ductile behavior even under overload. Typically the piles will be long, with most or all of their support furnished by friction and will require the use of very large pile hammers to achieve the required capacities. Where the piles are founded on rock or in hardpan, sockets will be drilled and filled with reinforced concrete. For these piles, high moments can occur both at the head and just below the rock surface, so the concrete infill should extend the full length. This paper describes the use of tubular piles driven through the deep silty sands of the Jamuna River, Bangladesh, and also where socketed into the near-surface rock for the mail pylon pier of the new San Francisco-Oakland East Bay Bridge in California.

Jan 1, 2013

"1.0 DESCRIPTIONThis work consists of furnishing all necessary labor, equipment, and materials to install prefabricated vertical (wick) drains in the ground in accordance with the Plans and as specified herein.2.0 REFERENCED CODES AND STANDARDSASTM D4716-08 Standard Test Method for Determining the (In-plane) Flow Rate per Unit Width and Hydraulic Transmissivity of a Geosynthetic Using a Constant HeadASTM D4632-08 Standard Test Method for Grab Breaking Load and Elongation of GeotextilesASTM D4533-11 Standard Test Method for Trapezoid Tearing Strength of GeotextilesASTM D4491-99a Standard Test Methods for Water Permeability of Geotextiles by Permittivity (2009)ASTM D4751-04 Standard Test Method for Determining Apparent Opening Size (A.O.S.) of a GeotextileASTM 6918-09 Standard Test Method for Testing Vertical Strip Drains in the Crimped Condition3.0 QUALIFICATIONSThe Contractor shall have successfully completed a minimum of five wick drain installation projects in similar ground conditions, and installed not less than 5,000,000 linear feet (1,525,000 linear m) of wick drain in the past five years. The Contractor shall have a minimum of five continuous years of wick drain installation experience."

Jan 1, 2014