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By Ignatius P. O. Lam

This paper presents information on design analyses of large diameter piles using conventional p-y curves as recommended by the American Petroleum Institute (API RP2A, 1993). API RP2A adopted the soft clay criterion developed by Matlock (Matlock, 1970) based on 12.75-inch piles. API RP2A also adopted the API sand criteria originally introduced by Reese, Cox, and Koop (Reese et. al., 1974) based on 24-inch piles. Since Matlock and Reese published their original papers, there have been several publications recommending changes to their p-y criteria, especially regarding the need to adjust the Matlock p-y curves for pile diameter effects. The following sections attempt to clarify the issue of diameter effects on p-y curves.

Jan 1, 2013

By Peter Middendorp, David J. Tara, Gerald E. Verbeek, Jan Fischer

"For pile driving simulation the model used must be accurate for the entire process, i.e. from the start of pile driving until the pile has reached its target depth. Of the various model components (hammer, pile and soil), the soil is the most difficult to characterize accurately. This is well known, but the aspect that is not as well understood (and therefore commonly misapplied) is the fact that the soil properties and thus the soil parameters do not remain constant during the pile driving process. Furthermore, this phenomenon of soil fatigue, mainly for skin friction, as a continual change of soil resistance during pile installation, is not implemented into all commonly applied pile driving simulation software and could therefore not be taken into consideration. In this paper the effect of soil fatigue will be described by numerous research results, showing that this effect will occur regardless. Different methods to consider the change of soil resistance during pile installation will be presented, some applying soil fatigue while others merely reduce soil resistances. Using currently available wave equation software that can take soil fatigue into consideration, the importance of doing so will be shown on the basis of the back calculation of a monopile installed offshore in Germany.THEORY BEHIND SOIL FATIGUESkin friction and toe resistanceTo simulate pile installation as accurately as possible, detailed geotechnical knowledge about the mechanical behavior of the soil surrounding the pile is necessary during each step of the installation process. Therefore, to ensure ""geo-mechanical correctness"" of a pile driving simulation, the shaft friction and the toe resistance have to be recalculated at each penetration level. For the skin friction parameters this is especially important since they change significantly during pile installation because of soil fatigue. Depending on the pile and soil type, the toe resistance can experience changes as well due to soil fatigue during to pile driving. However, in this paper the toe resistance values were kept constant over the entire penetration depth.In general, the unit skin friction can be derived from measured values (CPT, qs) or calculated as a function of the horizontal effective stresses dh acting perpendicular to the pile wall of a vertically driven pile. The horizontal stresses can then be converted into the unit skin friction qs using the Mohr-Coulomb failure criterion:"

Jan 1, 2017

By Aly M. Mohammad

The Howland Hook Terminal Facility located in Staten Island, New York is one of the most active container terminals in the Northeast United States. Due to the high capacity of the facility, the Port Authority of New York and New Jersey (PANYNJ) recently acquired the adjacent 37-acre Port Ivory Facility. Expansion of this Site facilitates the additional transfer of goods for rail transport, where formerly the facility was solely highway transport. Upon completion, the facility will have the ability to transfer containers directly to a freight rail line onsite by crossing from Howland Hook Site to the Port Ivory Site via a proposed bridge over Bridge Creek. The geology of the Port Ivory Site consists of shallow glacial deposits left by the leading edge of the last advance of the Wisconsin Glacier. Glacial and marine action over the millennia and the modifications of past construction combined to form a challenging site geologically. Prior to the PANYNJ acquiring the site, the Port Ivory Facility was occupied by Proctor and Gamble for nearly 100 years. Over the course of time, the site has had a variety of structures constructed and demolished at the site. The earliest structures were often supported on shallow foundations and the foundation types used progressed over the years transitioning from low capacity timber piles to various new pile types as they became available; such as Raymond tapered piles, steel piles with concrete cores, precast piles and cast in place foundations. Currently, we are designing 4-foot diameter high capacity drilled shafts to support a new bridge over Bridge Creek to connect the two sites. Drilled shafts proved to be a very economical solution from both a design and construction point of view to carry the axial load of the bridge of approximately 400 tons per shaft. The paper will present a historical evolution of the progress of deep foundation types used at the Port Ivory Site; from low capacity timber piles to high capacity large diameter drilled shafts. The paper will also present changes and modifications of geotechnical design criteria over time that affects the type of deep foundations used. For instance, utilizing new seismic design criteria requires selecting a deep foundation system that withstands seismic loading conditions and overcomes the effects of liquefaction.

Jan 1, 2004

By Andrew J. Ciancia

The construction of the Pennsylvania Station in Manhattan, the Beaux-Arts masterpiece, was completed in 1910. In financial ruin, the Pennsylvania Railroad Company sold the station in the 1960?s and the new Madison Square Garden and the Penn Plaza complex were constructed at the site. The demolition of Pennsylvania Station brought public awareness and outcry to protect historic structures and the Landmarks Preservation Commission (LPC) was subsequently established in 1965. In the 1960?s relatively little engineering data was available on the performance of historic structures during adjacent construction and thus, no published criteria were established by the LPC on allowable movements and vibrations. During the late 1970?s a commercial tower was planned adjacent to the landmark Fraunces Tavern Block (FTB) in lower Manhattan. Through negotiations between the LPC and the developer, Dr. M. I. Esrig and the author were retained to monitor the historic block during foundation construction. The monitoring data and building performance compiled from the project formed the basis of the published 1981 ASCE technical paper by Esrig and Ciancia entitled ?The Avoidance of Damage to Historic Structures Resulting from Adjacent Construction?. Based on the ASCE paper, the NYC Department of Buildings adopted Technical Policy and Procedure Notice #10/88 entitled ?Procedures for the Avoidance of Damage to Historic Structures Resulting from Adjacent Construction When Subject to Controlled Inspection by Section 27-724 and for Any Existing Structure Designated by the Commissioner?, June 1988. This paper describes the author?s recent experience during the installation of deep foundations within, or adjacent to, three Manhattan landmark structures. Discussions are provided on the foundation construction, monitoring programs and performances of the three structures.

Jan 1, 2008

By David Miller

"The biggest concern about using soil mixing is the inability to observe physically the final product, which has led to a lack of confidence about what is in the ground. After all, you can’t see it and you can’t taste it and you can’t smell it, so are you sure it’s soil mixing? In addition, there are variations in techniques, tools and monitoring that have led to additional skepticism and the desire to “elevate” the product. This skepticism is why the industry is so scrutinized even when there are other technologies being used that do not experience nearly the same level of scrutiny. With other techniques, even with a slurry wall, you can see the backfill before it goes into the ground, and drilled piers have careful evaluation of the concrete mix even before placement into and verification of the open hole. Essentially, you get control over the final material. There is less control in soil mixing, and it’s very dependent on in-situ conditions. These factors make it difficult to rely solely upon installation parameters, quality control (QC) and verification tests. At some point, you may need to apply some engineering judgment.Start at the BeginningThe availability of sufficient and accurate geotechnical data (soil type, heterogeneity, shear strength parameters, variability, etc.) is important in establishing the material that will be drilled. This data will also help in determining the proper mix design to achieve the desired soil cement properties. Many factors must be considered when designing the mix and the mixing program, including any debris in the ground, different soil properties and varying moisture contents.Each of the various factors affect the final properties of the soil cement, so it really takes careful planning and evaluation of the mix design through iterations by looking at the soil types and adjusting the mixes. Clay is going to behave very differently than sand in both mixing efficiency and final properties. That is, the presence of clays results in more difficulty in achieving higher strengths and to physically mix the soil and the binder, whereas the presence of sands results in more difficulty controlling the final permeability."

Jan 1, 2017

By Bernardo J. Jiménez, Harlem Lora, Roberto Acosta Mora

Circunvalacion Norte project is currently the most important infrastructure project in Costa Rica. It is the last segment of the urban perimeter highway. Site investigation of local geotechnical conditions were studied by SPT, CPT, pressuremeter tests and boreholes. A static load test was executed as a proof test with an associated ultimate resistance of 12056 kN (2710 kips). Drilled shaft design was done using PMT tests and axial nominal resistance varied between 4000 kN (900 kips) and 6000 kN (1350 kips). A total of 416 drilled shafts were constructed in 15 months with drill performance of 32 m/day (105 ft/day). Drilled shaft lengths varied between 4,0 (13 ft) m and 40,0 m (130 ft). Selfconsolidating concrete was used to achieve an adequate workability even in high densities rebar cages. Several site conditions proved the importance for maintenance of the working platform, predrilling of rock sockets and having spare parts to avoid increase in project’s cost. New procedures were taken to prevent concrete segregation on excavations near underground water flow. Monitoring the quality of the shafts from CSL test showed less than 3% of the shafts presented a considerable anomaly, which proved that the adopted construction method and materials were adequate. For the concrete anomalies, successful remediation was performed by means of grout at the base of the shaft with two different types of drilling methodology depending on the concrete anomaly.

By Kimberly Martin

The EFFC/DFI Carbon Calculator provides the deep foundations industry the opportunity to be a leader when it comes to carbon reduction. This tool was created 10 years ago in an extensive effort by the European Federation of Foundation Contractors (EFFC), DFI, member organizations and Carbone 4, a consultant with ex- perience in life cycle assessment. The tool was born out of the fact that governments and clients were asking for embodied carbon information for foundation systems, and that in- dividual companies were building their own calculators to meet these requests. To help all member organ- izations achieve compliance, and to have a sector-specific tool that is certified to the prevailing standards, EFFC and DFI agreed to partner to create the carbon calculator, which is: Excel based and, therefore, easy to learn and use Updated on a regular schedule Certified to ISO 14067, GHG Protocol and PAS 2050 Free and available for anyone to use Even though this tool is free and easy to use, most projects in the industry do not have a carbon calculation performed. The case to use the calculator is more obvious for members in places like Europe where there are stricter reporting standards and government work can be driven by sustainability over cost. In North America this is not the case, yet. Without directives from clients and governments, what can compel the industry to start regularly using this tool and care about the carbon emissions of projects during design and construction?

Nov 1, 2022

By Andy Boeckmann

Engineers and owners widely recognize the benefits of foundation reuse - cost savings, reduced construction schedules and reduced environmental impacts, among others. Yet for many projects with existing foundations identified as reusable, reuse is an idea that is discussed at length before cold feet prevail. To address this disconnect, Deep Foundations Institute (DFI) formed the Foundation Reuse Task Force in 2021, which intends to promote reuse, leveraging experience among DFI members and collaborating across pertinent committees. Indeed, the task force includes about 40 members drawn from the Subsurface Characterization for Deep Foundations, Sustainability and Testing and Evaluation committees. One of the first orders of business for the task force was to create a database of successful reuse projects, developing short summary documents highlighting the database projects and recruiting reuse-focused presentations for the ITS Money program. Solid progress has been made on each front: the case history database includes 12 cases so far; the first three summary documents were recently published to DFI's website and foundation reuse projects have been well represented among the past year's ITS Money program. The reuse case history summary documents are available at www.dfi.org/foundation-reuse- case-histories; each of the three is also discussed below. The summary documents demonstrate the feasibility and benefits of foundation reuse. The documents are therefore a useful tool for foundation engineers to share with owners, structural engineers and anyone else who may be hesitant to pursue foundation reuse. The task force continues to welcome new members and anyone interested in joining can contact Andy Boeckmann. The task force is also eager to highlight additional reuse success stories. Anyone with case history information to share is also encouraged to contact Boeckmann.

Jul 1, 2022

By Fabio Santillan, Michael F. Zoccola

"Wolf Creek Dam and Lake Cum berland in Russell County Kentucky is operated by the United States Army Corps of Engineers (USAGE) Nashville District It is a combination 3,940 ft long (1,200 m) non-zoned clay embankment, a maximum of 215 ft (65.5 m) above top of rock and 1,796 ft long (547 m) concrete gravity section. Built in the 1940s, the limestone beneath the embankment is characterized by an extensive interconnected network of solution feature; varying from fist size to largecaves.In 2005, studies conducted by the Nashville Distrect concluded that a new seepage cut-off wall was needed as the existing cut-off wall, installed in the 1970s, did not go deep enough and did not extend laterally far enough to intercept all major karst features The dam was classified as a ""Dam Safety Action Classification I (DSAC 1) – Urgent and Compelling,"" the highest risk under USAGE risk category rankings. Also in 2005, under a USAGE risk screening program of its entire dam portfolio, Wolf Creek was classified as a Dam Safety Action Classification 1-Urgent and Compelling, which put it in the highest category. In 2007, an Independent External Peer Review from outside USAGE, concluded there was compelling evidence that a piping failure mode had re-initiated and was in an ""advanced continuation"" stage of development.Impounding approximately 6 million acre-ft (7.4x102m3) of water at flood storage, Lake Cumberland is the largest reservoir east of the Mississippi River and ninth largest in the United States. Catastrophic failure would result in widespread flooding, Ices of life and economic losses in billions of dollars.In 2008, the Nashville District partnered with a joint venture between finns Treviicos and Soletanche (ISM through a ""Best Value"" contract to construct a new seepage barrier wall. This acquisition method was used in lieu of a low bid contract due to complexity of the work and dam safety concerns. It took advantage of the experience and innovation of contractors by soliciting technical proposals that were evaluated independent of cost. Those proposals deemed technically qualified and responsive then underwent a trade-off analysis between ccst and technical approach and a selection was made of the one deemed to give the best combination."

Jan 1, 2013

By John E. Lens

Driving bridge foundation piles into glacio-fluvial sands and gravels and glacial tills brought surprisingly longer than predicted driving lengths on several recent projects in Vermont. In some instances, piles drove more than 40 feet past refusal depths predicted from Standard Penetration Resistances from borings terminating in glacial till. Overall, piles developed substantially less skin friction than predicted using common capacity formulas and drove as much as 80 feet longer than predicted in the moderate to dense gravelly and cobbly soils. These piles were driven for one to five span highway bridges within narrow valleys with bedrock ranging from 80 to over 200 feet deep. Piles were for both conventional and integral abutment bridges. H-piles were used for a variety of reasons including lower unit cost, better availability, and better ability to drive through cobbly soils in upper strata. Dynamic testing was used to evaluate capacity, including skin friction and end bearing capacity. In order to develop better pile length and capacity predictions for future projects, VTrans and one of their geotechnical consultants are collaborating to develop criteria for improved pile capacity predictions in these river valleys. We are doing this by evaluating driving and dynamic testing data from four projects in comparison with the Federal Highway Administration (FHWA) DRIVEN pile design software, and methods from Myerhof (1976) and Tomlinson (1981). Our overall objective is to provide a basis for choosing appropriate pile types and reliably estimating pile lengths for projects in this terrain. Bridge foundation design projects in other mountainous terrain share similar design and construction challenges to those encountered in these Vermont projects. These include: difficult exploration drill rig access requiring smaller rigs with limited capability to drill through cobbles and boulders deep enough to reach bedrock; limited experience with displacement piles as alternatives to H-piles in this geology; and relatively greater variability in soil stratigraphy between foundations at these sites as a consequence of the relatively high energy depositional environment in mountainous terrain. This paper presents the case history summaries of the pile driving, results of the ?back analysis? capacity evaluations, examples of solutions employed on these projects to address the lower capacities achieved, and resulting pile capacity design guidelines and prediction criteria for these geologic conditions based on data from these projects.

Jan 1, 2007

By Dario Libano, Armando Caputo, Francisco Caputo

"UHE Peixe Angical is a 452 MW hydroelectric power plant located on the Tocantins River in Tocantins, Brazil. In 1999, geologists began feasibility studies to estimate the river’s hydroelectric potential, and the decision was made to proceed with the construction of a power plant. In 2002, after extensive investigation, the studies indicated geological homogeneity at the site for the dam, except for an anomaly detected on the left margin, and construction began on the $1.2 billion project.As the work began, the complex ground conditions presented several serious difficulties. The solution was unlike any undertaken before in Brazil— a 100-m-long secant cutoff wall, with 76 1.8-m-diameter piles of up to 78 m deep. All were placed in a six-month period.In the preparation for the detailed construction plans, further studies in the area of the anomaly better defined the geology so that a treatment program could be developed. The feasibility study had detected silicified rock with high permeability in one area, and an injection curtain was designed with five injection lines. In the other area with an anomaly, further investigation revealed a permeable marble formation that was 50 m thick. Here, a specific injection program with three injection lines was developed.The injections started in February 2005 in the marble formation area. By July of that year, only the primary and secondary holes were drilled from the three lines, resulting in a space between injections of 1.50 m. By the end of July, the drilling was halted. The contractor had identified a thick area of heterogeneous material below the transition zone that was characterized by a mixture of soil, fractured rock and hard fractured rock. The anomalies were detected while drilling, and both the general contractor and the designer concluded that the phenomenon of “piping” was taking place.Constructing a positive cutoff wall became a priority."

Jan 1, 2009

By Patrick E. Durnal, Henrik Dahl

"A joint venture of Ben C. Gerwick Inc., Sverdrup (now Jacobs) and DMJM (now DMJM + Harris) designed the $779 million seismic upgrade of the Richmond - San Rafael Bridge over the San Pablo Bay in the San Francisco Bay Area and provided construction support to Caltrans. Construction of the marine foundation retrofi t was completed by a joint venture of Tudor Saliba/Tidewater/Koch-Skanska and their subcontractors: Pomeroy Precast Construction, AGRA Foundations, Dutra Construction and Vortex Divers. Construction management and inspection was performed by Caltrans with the support of various consultants. MARINE FOUNDATION RETROFIT SCOPEThe retrofi t design of the submerged foundations included:??A total of 476 tension and compression micro piles (290- 1140 kips or 1290-5071 kN) installed through cored holes through the underwater bells at 31 pier locations??Fourteen 126/150/164 inch (3.20/3.81/4.17m) diameter CISS (Cast-in-steel shell) concrete shear piles (1160- 2660 kips or 5160-11832 kN) installed through new precast concrete pile cap extensions??Twelve CIDH (Cast-in-drilled-hole) shear piles (1060- 2130 kips or 4715-9475 kN) with 150 inch (3.91m) diameter steel shells to top of bedrock and 30 ft (9,14m) long and 11 ft (3.35m) diameter rock socket installed through new precast concrete pile cap extensions The specifi ed post bid test boring revealed deeper bedrock at one pier location allowing deletion of the rock socket. Thus 15 CISS and 11 CIDH shear piles were installed at 11 pier locations - 9 piers with 2 piles and 2 piers with 4 piles. Cut off elevations for the shear piles ranged from 46 ft to 60 ft (14.0m to 18.3m) below mean sea level and cut off for the micro piles was 8 ft to 46 ft (2.44m to 14.0m) below mean sea level. Almost all foundation retrofi ts required work under limited headroom conditions. Underwater construction connections required innovative design details and construction techniques for each pile type. The 11 piers had 22 precast concrete pile cap extensions installed in pairs and connected by either tremie concrete closure pours or by large pipe struts. The precast pile cap extensions were strapped underwater using large steel bands wrapping around the belled piers with grouted annulus. The precast pile caps were founded with 14 inch (355mm) diameter steel pipe piles, which were either support piles or seismic tension and compression piles. The seismic piles were connected in grouted corrugated steel pipe sleeves cast into the new concrete pile caps."

Jan 1, 2007

By Tracy Brettmann

The Highway 146 Bridge Expansion Project across the Clear Creek Channel in Houston, Texas was designed on driven precast concrete piles. However, during construction, the piles along one side of the bridge along the main channel encountered obstructions and couldn’t be installed. These obstructions turned out to be the remnants of a previous bridge foundation at this location, which was unknown to the designers since that bridge had been demolished 40 years ago. Those old foundations were massive 20 ft by 40 ft (6 m by 12 m) pile caps 11 ft (3.3 m) thick supported on precast concrete piles 37 to 55 ft (11 to 17 m) long. The foundation re-design for these locations involved installing a single 78 inch (2 m) diameter drilled shaft up to 125 ft (38 m) long to replace the originally planned driven pile supported pile cap. The drilled shafts would need to be installed within very tight tolerances since they were supporting a single bridge column directly above it. In addition to drilling through the obstructions, this work would need to be completed from barges in 30 ft (9 m) of water capable of dealing with both the current and tides affecting this area. The shafts were installed using a multi-step process. The first step involved coring a larger diameter 100 inch (2.5 m) hole through the reinforced concrete pile cap and removing the concrete inside. This was followed by the installation of a 72 ft (22 m) long permanent casing to and removing the soil and existing precast piles inside. Finally, the drilled shaft excavations were advanced to the completion depths (uncased) using bentonite slurry as the support fluid.

May 1, 2022

By M. Hesham El Naggar, Maged A. Abdlrahem

"Hollow bar micropiles have constructional advantages such as: fast and low-noise and low vibration installation process and small installation equipment, which allow access to tight places. In addition, they have efficient load transfer mechanism, which facilitates carrying considerable load in compression and tension. The common practice is to use diameter ratio of drill bit/ hollow bar (Db/Dh) around 2 in their construction, and they are typically designed assuming type B as classified by the Federal Highway Administration (FHWA). In this paper, the performance and capacity of Hollow bar micropile with different (Db/Dh) ratios are investigated. Full-scale micropiles were installed at a site in Ontario, Canada, and were tested in order to evaluate the uplift performance of Hollow bar micropile with different(Db/Dh) ratios. Two micropiles with two different ratios 2.25 and 3 were constructed and tested. The total length of the micropiles was 6m with embedded length of 5.75m. The soil at the site was primarily medium dense to dense sand. The results of the load tests are presented and discussed. It was found that the uplift capacity of the micropile increased by about 19.5% as Db/Dh increased from 2.25 to 3.INTRODUCTIONMicropile is a small diameter, less than 300 mm, drilled and grouted pile and is typically reinforced according to Federal Highway Administration (FHWA, 2005). The technology of micropile was introduced in North America in 1970’s, but the growth in the east coast of United State was intense compared to all other cities around the globe (Bruce and Nicholson, 1989). Nowadays, micropile construction is used extensively worldwide as a viable solution that offers several advantages such as fast installation in low headroom, minimal disturbance to the adjacent structure efficient load transfer due to high grout to ground bond strength. As the method of grouting has major influence on the grout – ground bond strength, FHWA has classified the micropiles into four categories. Type A: the grout is placed under gravity and no pressure is required. Type B: The grout is typically pressurized under a pressure range from 0.5 to 1 MPa as the temporary casing is withdrawn. Type C: the grout is placed in two-step process. First, the grout is poured under gravity only as in Type A. Before the hardening of the grout, similar grout is pressured of at least 1MPa without the use of packer. Type D: Like Type C, it is a two – step process, the grout is placed under gravity as in Type A and sometimes pressurized as in Type B. After hardening of the initial grout, additional grout is pressurized between 2 to 9 MPa through sleeved pipe by using packers, as many times as needed. According to this classification, hollow bar micropile is usually designated as Type B. However, the construction technique is completely different from Type B. Recently; there is a trend to supplement the four types of micropiles by Type E as represent to hollow bar micropile (Timothy et al, 2012). The construction method of hollow bar micropile involves two main stages which can be performed in one–step process: advancing the drilling bit attached to a threaded hollow bar to the required depth; and pressurizing the grout through nozzles of the drill bit."

Jan 1, 2016

By John Davie

We used a Remtek survey in Glenrock and had very good luck with it when we first started the initial investigation. We would have loved to have used that more but my understanding is the equipment is hard to find. It also requires a flooded mine workings. If you're in a dry mine the communication between the two holes is not quite as successful.

Feb 10, 2003

By George Onorato, Giovanni Bonita

Deep soil mixing (DSM) has now become a ubiquitous ground improvement technique across the globe for producing soil-cementous materials for many types of complex civil and environmental applications. In the field, the cementation bonds of the soil-cement materials are formed under a confining stress conditions; however, these conditions are generally not considered as most wet grab specimens are cured and tested under ambient atmospheric conditions. This has led to an underestimation of the engineering and mechanical properties of the soil-cement mixed material. This paper presents the preliminary findings of the effect of confining stresses on the mechanical properties of soil-cement mixed samples. This paper discusses the specialized field techniques used for modeling confining stresses during curing and presents the preliminary findings from different soil types. The findings indicate a strength increase within samples cured under a confining stress relative to nonconsolidated samples. The magnitude of the strength increase also appears to be different for different soil types. Finer-grained soils appear to exhibit a larger relative strength increase with confining stress relative to predominately granular soils.

By Alice Arana, David M. Cacoilo, Joel L. Volterra

"To make space for the new South Ferry Station in lower Manhattan, engineers and contractors carved out a new tunnel beneath three operating subway tunnels and tangentially to yet another tunnel. Creating the space required the design and construction of complex temporary excavation support and underpinning systems and the design and installation of real-time monitoring systems. Construction for the new station and tunnel was mainly cut-and cover in a mixed-face area of soil and rock approximately 2,000 linear ft long, 60 ft wide and up to 70 ft deep. Close coordination between the design/build team and the project owner, the Metropolitan Transportation Authority (MTA), was critical.With the construction of this $400 million project, the MTA and New York City Transit (NYCT) are correcting the numerous physical and operational deficiencies of the existing station and improving the lives of millions of commuters. Built in 1905, the original South Ferry Station is on the IRT Broadway–Seventh Avenue Line of the New York City Subway and is the southern terminal of the #1 subway service, which forms a loop to return uptown. The station has a sharply curved single platform on the outside of the outer track of a two track loop. This platform is short and does not allow the rear five cars of a normal 10-car subway train to load or unload. In addition, once the train stops at the station, commuters wait while retractable floor grates bridge the gap created between the platform and the subway car doors, and then they have only one exit from the station. Spray nozzles keep the tracks lubricated to reduce the train wheels’ friction caused by the tight curve. The sharp curvature of the loop and the inability to use half of the subway car doors slow train operation. With the new ADA-accessible station, 10-car trains will be able to open all doors, and additional entrances, escalators and elevators will greatly reduce travel times."

Jan 1, 2008

By Filippo Maria Leoni, Wesley Schmutzler

"Deep Mixing Method (DMM) for the Rio Puerto Nuevo Project in San Juan was chosen by the Corps of Engineers to improve the soils adjacent to a 90 inch forced sewer main relocation and to improve the soils for the base of a new drainage channel. The project is located just east of San Juan and south of the Horizon Port. The soils to be improved consisted of fill, marine clay, organics (peat) and the foundation clay layer. A preconstruction soil investigation campaign was performed to assess soil properties and to retrieve samples of the different soil layers for the laboratory Bench Scale Testing program (BST). The BST was conducted using various binder contents and water/cement ratios in each of the soil types; the selection of the different combinations and dosages was based on past extensive experiences on similar materials. Following the laboratory program, a full scale Field Test (FT) was done installing several DMM elements to verify the results of the BST and fine tune the construction parameters. Each element consisted of two 5.5 feet diameter overlapping mixing augers installed simultaneously to a depth of approximately 60 feet using a SOILMEC SR-90 dual axis drilling rig. The FT construction and post-construction coring results showed significant differences between the lab study and the actual field conditions. This paper will highlight these differences and the importance of performing both pre-construction laboratory and field tests in order to ascertain the proper mixing parameters in the different soil layers.IntroductionThe Puerto Nuevo project consists of the stabilization of a major drainage channel using Deep Mixing Method (DMM) and the relocation of a 90 inch forced main sanitary sewer outfall. The first portion of this project was a 40 x 16 x 2,000 foot box culvert installed in 2004. In order for the drainage system to be completed and function properly, the 90 inch forced main needed to be lowered about 20 feet to allow for proper drainage.DMM was chosen by the US Army corps of Engineers to stabilize the drainage channel as well as improve the soil under the relocated sewer main. The overall layout of the project is shown in Figure 1. The DMM is arranged in different zones (A through E) with variable top and bottom design elevations as can be seen in the typical cross section for ZONE A and B as an example. (Figure 2) The total amount of soils to be treated by DMM is approximately 84,000 cubic yards up to a maximum depth of 57 feet from ground surface and an Area Replacement Ratio of 100%.The equipment used to perform the DMM is a Soilmec SR90 twin-shaft jet assisted deep mixing rig (Figure 3) coupled with a LODOS 30 grout plant and two Soilmec 7T-500J high pressure pumps."

Jan 1, 2015

By Walid El Kamash, Sadik Oztoprak

"Soft soil presents a challenge against multistory buildings in some cities of Egypt such as Port Said due to the consolidation settlement. Deep mixed (DM) columns are used to improve the soft foundation soil in order to reduce the total and differential settlements. Latest research revealed that this improvement technique also increases the rate of mechanical consolidation due to column yielding caused by stress concentration from the soft soil. In this study, extended poly-styrene (EPS) Geofoam is used to replace the soft soil over DM columns in order to control the stress concentration and settlement. To understand the effect of EPS geofoam on the degree of consolidation, stress concentration and settlement, a parametric study was carried out through a mechanically and hydraulically-coupled numerical method. A unit cell model is used, in which the soil was considered linear elastic; DM column and EPS Geofoam are elasticplastic materials. Results reveal that EPS geofoam is helpful for reducing the settlements and accelerating the consolidation. Increasing the length of the column of the deep mixed foundation with EPS geofoam has a significant effect on accelerating the consolidation.INTRODUCTIONExpanded polystyrene (EPS) geofoam is a lightweight polymeric material which is made by expansion of raw plastic beads. The expansion of the EPS beads are spherical-shaped particles containing closed hollow cells. EPS which plays an important role as an innovative lightweight construction material is now well recognized due to its low density in addition to high compressive and rupture strength. Inglis (1996) reported the first use of EPS geofoam as a seismic buffer to reduce potential seismic loads against a nonyielding basement wall. Gaskin (2000) and Bathurst et al. (2007) carried out reduced-scale shaking table test on a rigid retaining wall protected by EPS geofoam. The test data showed that the peak lateral loads acting on compressible model walls were reduced below values measured for nominally identical structure but with no compressible inclusion. Abdelrahman and El Kamash (2014) investigated the behavior of EPS Geofoam beneath raft foundation on soft soil of Port Said. They showed the ability of EPS to control vertical displacements. The investigation of the behavior of EPS geofoam with DM column has not attracted more attention of previous researchers. In this paper, the behavior of replacing the soft soil by EPS geofoam was examined in the presence of DM column."

Jan 1, 2015

By James M. Tantalla, Roderic A. Ellman, W. Allen Marr, Scott R. Bamford

"Construction of the powerhouse for the Willow Island Hydroelectric Project required a 100-ft deep excavation inside the limits of a cofferdam and embankment-seepage cut-off wall through soil and rock adjacent to the Ohio River. Portions of the rock had preexisting weak plans and slickensided surfaces with low frictional strength. Stability analyses were performed for critical sections of the excavation to evaluate the stability of the soil slopes and rock cuts using buckling, tension crack, and limit equilibrium analysis techniques. Loading conditions included the 100-yr and intermediate floods, normal pool, sudden drawdown, and seismic design conditions.Stability analyses indicated adequate factors of safety for soil slopes and for rock cuts through the landside embankment sections. However, the results of deep-seated stability analyses through the rock supporting the riverside cellular cofferdam indicated unacceptable factors of safety. Consequently, the riverside portion of the excavation required measures to increase stability. Long, high-capacity rock anchors and deep dewatering wells to lower the site piezometric head were chosen for this purpose.Thirty high-capacity rock anchors were installed on the upstream, riverside, and downstream sides of the cofferdam rock cut. Required rock anchor loads varied from 1,968 to 2,074 kips. The designed anchors consisted of multiple, seven–wire strands with up to 59 strands per anchor. Bond lengths used an allowable bond stress of 100 psi based on the rock bond measured with pull-out tests. Maximum bond and anchor lengths were 50 ft and 140 ft, respectively. Measurements of forces in selected strands and displacements of the excavation showed excellent performance."

Jan 1, 2017