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By Khosrow Nikkhah

Increasingly ion exchange systems are being included in design of hydrometallurgical plants for metal extraction or impurity removal. Because such systems operate sequentially and are based on resins that exchange one ion for another, store it temporarily and release it to a regenerating solution, the usual steady state heat and mass balancing tools and spreadsheets cannot be used to design them successfully. This paper outlines the role of dynamic simulation in design of ion exchange systems. Examples are given for use of dynamic simulation in design and investigation of equipment based on consideration of the effect of input criteria such as expected ion loading and elution profiles. The methodology for dynamic modeling using IDEAS in design of multi column ion exchange trains operating in parallel is presented. Results shown include the non-steady state distribution of extracted metal and limitations imposed on operating conditions. These conditions include proposed sequencing of columns for loading and elution cycles, loading, elution and recycle flow rates as well as size and choice of related ion exchange plant equipment.

Jan 1, 2003

By Hal M. Scrugham

UNITED States Steel Co.'s Tennessee Coal & Iron Div. Wenonah mines present definite materials handling problems arising from the natural features of the operation. Trackless equipment went a long way toward supplying the answers-but at the same time gave birth to several new posers. Machines-trackless or otherwise-require maintenance and Wenonah's experience may do much to add to the body of information already available on this type of equipment. Let's look at the mines themselves. Ore is of sedimentary origin, extending over an area of several square miles. A thickness from 8 to 14 ft is mined. Bed dip varies from the horizontal to 20 pct in local rolls. Practice is to mine across the dip at 14 pct or less. A parting forms a smooth footwall in some of the mines while in others the footwall must be blasted smooth. Ore weighs 215 lb per cu ft in place and is extremely abrasive.

Jan 6, 1953

By C. E. Cartwright

That the construction of the Pacific Great Eastern railway has not been accompanied by an immediate and great development of traffic is not due to lack of natural resources in the district traversed, but to conditions that have delayed their development. Prior to the commencement of construction of the railway there was no inducement to prospect for any other mineral than gold, on account of lack of transportation. The war began soon after the commencement of construction; diverting practically all capital that might have been available for opening up the country; and since the war, capital has continued shy of new investments. If the war had not occurred it is probable that prospecting and development would have been carried out concurrently with the railway construction. Moreover, much of the district is covered deeply with drift, marine and alluvial deposits, rendering prospecting for lode mines a more expensive and slower proceeding than can generally be undertaken by the ordinary prospector, without capital. On the other hand, the presence of large porphyry dykes, granitic intrusions, and the finding of rich float in places are indications that rich miIY.ral deposits probably exist in several localities in the Lillooet district, in the Cariboo proper, and also nearer the coast. Two or three mines producing the tonnage of the? Britannia would materially alter the earnings of the railway and pay interest on the bonds. There are, however, other possibilities, in addition to large metaliferous mines, in the non-metallic minerals of the district.

Jan 1, 1925

By U Berg, T Neumann, Y Song

Eutrophication of water bodies is one of the most severe environmental problems worldwide. It is well known that the availability of phosphate, as the limiting nutrient, is crucial for increased primary production and eutrophication. Calcite exhibits positive surface charge in most natural waters and can therefore be used for phosphate immobilisation. In this study, sorption experiments were performed in order to test different calcite materials regarding their suitability for use in restoration of eutrophic lakes. These short-term experiments were performed under different hydrochemical conditions (pH, SICC, initial dissolved P concentration) and with varying calcite properties (specific surface area and amount) in order to predict the long-term stability of the Ca-P-bonds. Peculiar shapes of isotherms that could not be explained only by adsorption processes were detected in the individual experiments. Depending on the residual P-concentration in solution, the isotherms can be divided into three sections indicating different processes responsible for the P-fixation on calcite surfaces. Adsorption prevails in equilibrium with lowest residual P-concentrations. The inflection of the isotherm at moderate residual P-concentrations suggests that precipitation and transformation of a Ca-P compound becomes dominant. This is supported by characteristic Ca/P-ratios for different Ca-P-compounds (b-tri- calcium-phosphate, octa-calcium-phosphate). On the new surface, phosphate ions again are fixed by adsorption. The observed transformation of P-bonding is crucial for sustainable phosphate immobilisation on calcite surfaces. While pure adsorption processes are reversible, the development of a thermodynamically stable Ca-P-phase, like hydroxylapatite, will lead to a lasting immobilisation of phosphate.

Jan 1, 2008

By R. Gerritsen, Erwin de Jong, E. van der Velde, C. te Boekhorst

"In recent years the market for Mixed-In-Place soil mix techniques in the Netherlands has been growing rapidly. Initially the technique was used to create cut-off walls near river dikes and as a vibration free method to create retaining walls for building pits. Studies have been undertaken and projects are executed in order to strengthen the dike itself by the use of Mixed-In-Place techniques. In February 2012 Bauer Funderingstechniek started the construction of the first polder in the Netherlands with their approved Mixed-In-Place cut-off walls. This article explains the background of the use of this cost-effective and durable construction method and discusses how the challenging requirements from the client were fulfilled, both in design and execution. The quality assurance and quality control consisted of preliminary soil and mixture investigations, extensive measurements during construction and leakage detection through geophysical methods. The information is presented in 3 case histories, all subprojects of a large infrastructural project ‘Leeuwarden Vrij-Baan’ in the Netherlands.INTRODUCTIONThe Netherlands have a worldwide reputation in creating their own country by reclaiming land from the sea. Since the 15th century the Dutch have been creating “polders”, areas of reclaimed land below sea level, surrounded by dykes and with a mechanically maintained water level. In the 20th century the use of artificial polders became an interesting construction method for creating underpasses below motorways and canals using watertight geomembranes to create an impermeable layer that separated the polder from its surroundings. These kinds of structures have one big disadvantage, they need a lot of space. The main idea of such a structure is that the upward water pressure under the geomembrane has to be in balance with the remaining soil on top of it. For this reason, the geomembrane has to be placed at a depth significantly deeper than the polder surface, depending on the hydraulic head in the aquifer. Slopes of 1:3 (1 vertical : 3 horizontal) are most commonly used, resulting in very large open excavations and massive earthworks, even for relatively small underpasses. Special measures can be taken to reduce the spatial use with vertical limits, but these measures will increase the building costs (Gerritsen et al. 2014)."

Jan 1, 2015

By H. S. Soto

The exact reasons that explain the low recoveries of coarse particles in conventional flotation machines are not clear. Being a concern for only a couple of mineral industries comparatively very few studies have been devoted to the problem of coarse particle flotation. Coarse particles flotation is particularly important in potash and phosphate beneficiation. Potash concentrates with particles larger than 1-2 mm do not require additional compaction or recrystallization and receive a premium price. However, recovery of this size particle in conventional flotation cells is very low, and therefore, the coarse floation tailings have to be reground and refloated to produce, at a higher cost, a less desirable concentrate. In phosphate beneficiation deslimed coarse ore (nominally l4x35 or l6x35 mesh) is normally treated separatedly from the finer (35x150 mesh) ore. Concentration by conventional froth flotation alone yields very low recoveries, and therefore, additional processes such as agglomerate flotation in tables spirals and belt conveyors have to be used ( Moudgil and Barnett 1979). Fatty acids and fuel oil used in phosphate flotation have a moderate level of selectivity but considerable amounts of sand report to the froth product, thus concentrates have to be further upgraded by a double flotation process. Concentrates from the anionic circuit are scrubbed in an acidic media to desorb the collectors and then refloated in a cationic circuit to eliminate the fine silica (Lawver et.al. 1978). In this paper the reasons that explain the low recovery of coarse particles in conventional flotation are discussed. A flotation column modified according to the main conclusions of this discussion is tested with two coarse phosphate samples.

Jan 1, 1989

By Hiroaki Nakano, Kenji Hara, Shunsuke Kawano, Takeshi Ohgai, Michiaki Ikeda, Hisaaki Fukushima, Shinji Yamashita, Tetsuya Akiyama, Hisayuki Kaku

"Ni-Fe alloys have an inverse magnetostrictive effect (Villari effect) in which its permeability varies according to the ·applied strain. This alloy film has a potential for application as force sensors such as torque sensors, tension sensors and so on. Electrodeposition is promising as a technique for preparing Ni-Fe alloy film because of its convenience and economy. In this paper, the effects of electrolysis conditions on the magnetic properties of electrodeposited Ni-Fe alloy films were investigated. Hysteresis loops of Ni-Fe alloy films on copper substrates from sulfate bath were measured by a vibrating sample magnetometer (VSM). The films of low coercivity, which were preferred when used as a force sensor were obtained by introducing certain additives to the sulfate type bath.INTRODUCTIONNi-Fe alloys show an inverse magnetostrictive effect (Villari effect) that their permeability varies depending on the applied strain. The films of this alloy have a potential for application as force sensors such as torque sensors, tension sensors and so on. The authors et al. tried to prepare Ni-Fe alloy films using the sputtering technique, and produced a prototype of Ni-Fe alloy torque sensor [I]. The sensitivity was higher in the torque sensor thus produced than the strain gauge type one, and this torque sensor enables non-contacted detection. It showed excellent durability and reliability. However, the formation of Ni-Fe alloys by sputtering requires higher costs and brought an another problem that the shape of the substrate on which the film was formed was considerably limited. This causes a hindrance to the wide-range application of the force sensors. Electrodeposition is promising as the technique for preparing Ni-Fe alloy films because of its convenience and economy. In this paper, the effects of the conditions of electrodeposition on the magnetic properties of Ni-Fe alloy films were studied."

Jan 1, 2000

By J. R. Kyte, C. C. Mattax

Previous workers have developed differential equations to describe oil displacement by water imbibition, but have not explicitly defined the relationship between recovery behavior for a single reservoir matrix block and its size. In the present work, imbibition theory is extended to show that the time required to recover a given fraction of the oil from a matrix block is proportional to the square of the distance between fractures. Using this relationship, recovery behavior for a large reservoir matrix block is predicted from an imbibition test on a small reservoir core sample. The prediction is then extended to analyze recovery behavior for fractured- matrix, water- drive reservoirs in which imbibition is the dominant oil-producing mechanism. Experimental data are presented to support the basic imbibition theory relating matrix block size, fluid viscosity level and permeability to recovery behavior. INTRODUCTION Imbibition has long been recognized as an important factor in recovering oil from water-wet, fractured-matrix reservoirs subjected to water flood or water drive. l-3 Recently, two approaches have been published which might be used to predict imbibition oil-recovery behavior for reservoir-sized matrix blocks. Graham and Richardson4 used a synthetic model to scale a single element of a fractured-matrix reservoir. lair,' on the other hand, used numerical techniques to solve the differential equations describing imbibition in linear and radial systems. This latter method requires auxiliary experimental data in the form of capillary pressure and relative permeability functions. These two approaches, i.e., synthetic models and numerical techniques, have been used to study a variety of reservoir fluid-flow problems. One pur- pose of this work is to present, with experimental verification, a third method for predicting imbibition oil recovery for large reservoir matrix blocks. This method uses scaled imbibition tests on small reservoir core samples to predict field performance. The imbibition tests are easier to perform than the capillary pressure and relative permeability tests required to apply the numerical method. Furthermore, when suitably preserved reservoir-rock samples are used, the properties of the laboratory system are the same as those of the field. This offers an important advantage over the use of synthetic models because there is usually some question as to how accurately reservoir-rock properties can be duplicated in such models. Based on the recovery behavior for a unit matrix block, an analysis is presented to predict oil recovery for a fractured, water-drive reservoir made up of many such unit blocks. In the analysis, it is assumed that the flow resistance and the volume of the reservoir fracture system are negligible compared with that of the porous matrix. These assumptions are generally consistent with observed characteristics of many fractured-matrix reservoirs, and have been employed in previous studies.2,3,6-8 further assumed that the effect of gravity on flow in the matrix blocks is negligible. On first thought, the latter assumption might appear to seriously limit application of the method. However, in a fractured reservoir, the effect of gravity on flow in a matrix block will be restricted by the height of the block. Furthermore, matrix permeabilities are often very low (10 md or less) in such reservoirs. This means that capillary or imbibition forces will be large, thus tending to minimize the relative importance of gravity. For these reasons, imbibition should be the dominant oil-recovery mechanism in many fractured-matrix, water-drive reservoirs. The predictive method presented in this report is applicable to such reservoirs. SCALING IMBIBITION THEORY The "scaling laws" applicable to the operation.

By Glenville A. Collins

IN 1932, Horace Onyett at Oroville, California, built a practical floating washing plant along the general lines as now known, using a 24 in. by 12 ft. trammel; it was fed with a ½ yard dragline bucket, rated then at 200 yards per day. Onyett dubbed his plant a 'Doodlebug' which name has clung to this type of operation ever since. In general, the 'Doodlebug' dredge is the outgrowth of the depression of 1929, wherein many dirt contractors had surplus idle equipment and a few of them ventured to use it for placer mining. Many such plants were impractical and poorly designed and adapted often to locations not suited to the purpose. However out of the general idea came refinements until today dragline dredging has a very definite place in the gold production of the world. Many of the early operators, being mainly contractors without mining experience or technical knowledge of gold saving, geology, or mechanical design, naturally went through stages of trial and error until a workable unit became standard practice. Credit should be given Bodenson Iron Works of San Francisco, who did a notable job of pioneering and building of floating washing plants; also, to Lord and Bishop, contractors of Sacramento, who were among the early operators, and to several others who built and rebuilt their plants until the weak spots were strengthened to take the beating required, and yet deliver a high degree of efficiency.

Jan 1, 1945

By David E. Siskind

The Bureau of Mines has studied the fracturing and associated damage occurring in the vicinity of blastholes from five shots fired in the shale pillars in the White Pine copper mine, White Pine, Mich. Four types of explosives (AN-FO, commercial extra dynamite, ammonia gelatin dynamite, and a low-density, low-velocity permissible) were used. Cores were taken from the blast region and examined by ultrasonic and petrographic techniques. Pulse wave velocities were measured across the core diameters, and thin sections showing cracks and changes in lithology were examined in an attempt to establish zones of damage. Cores from the blast regions and areas near pillar free faces were found to have abnormally low pulse velocities. Petrographic study of the thin sections showed that the negative velocity anomalies were caused by cracks in the cores. Crushing and extensive fracturing prevented meaningful measurements on core fragments from the immediate blast vicinities. Compositional, changes and other rock nonuniformities, such as joints and preexisting fractures, tended to mask detailed damage differences among the four explosives; however, the two most energetic explosives (extra dynamite and ammonia gelatin dynamite) produced damage zones two to three times as large as the AN-FO and low-velocity permissible explosives.

Jan 1, 1973

By J A. Rabe, PAP Fouche, K O?Neill

Two of the most important issues mines have to deal with are tracking the ore mined from pit to plant and to test the efficiency of beneficiation equipment. Kumba Resources and Saco Systems are working together at moment to develop a RFID tracer system to help address these issues. This paper will focus on the tracking of ore from pit to plant. The main advantages for ore tracking is to ensure plant feed blending and dilution according to plan. The RFID tracer system works on the basis of a tracer that physically simulates the ore properties and radio frequency technology that facilitates communication with the tracer and allowing information to be stored on the tracer. This paper tends to indicate the progress on the application of RFID tracer technology in the minerals processing environment as tested at Kumba Resources so far. It is concluded that the system has great potential, but some important problems remain

Jan 1, 2005

By B. Hornsby

At the Mount Isa mine, Mount Isa, Qld., Australia, sublevel open-stope mining is used for copper ore while both sublevel open-stope and cut-and-fill methods are used for the silver-lead-zinc ores. Production in 1979¬80 was 4 730 000 t (5,200,000 st) copper ore and 2 590 000 t (2,850,000 st) of lead ore. The deepest mine level currently is 960 m below the surface. GENERAL ORE BODY REQUIREMENTS AND LIMITATIONS Size, Shape, and Dip The mine is located in the valley of the Leichhardt River in Lower Proterozoic sediments of the Mount Isa group. The regional strike of the sediments is north¬south and they have a persistent westerly dip of about 1.1 rad (65°). In the mine area, the Mount Isa group comprises a sequence of alternating bands of dolomitic shales and siltstones some 3.2 km (2 miles) in width. It is bounded on the east by greenstones and quartzose sediments of the Eastern Creek volcanics, and on the west by the Mount Isa fault, west of which occur schists and other metamorphic rocks. The ore bodies as currently known at Mount Isa are restricted to the Urquhart shale, a formation of thinly bedded pyritic, dolomitic, and volcanic shales some 1070 m (3500 ft) thick. Towards the top of the Mount Isa group sediments, copper and silver-lead-zinc ore bod¬ies occur as contiguous but discrete entities and are mined and treated separately (see Figs. I and 2). Argentiferous galena, sphalerite, pyrite, and minor associated sulfides occur in distinct concordant bands throughout the Urquhart shales. Wherever these bands are grouped together in sufficient density they constitute silver-lead-zinc ore bodies with widths varying up to 36.6 m (120 ft). Other mineralized bands are common in intervening beds. Individual ore bodies persist for many hundreds of meters concordant with the strike and dip of the enclosing shales. Intersections of these beds with fold axes provide local zones of enrichment but otherwise the mineral content of the ore bodies varies only slightly throughout the extent of the dip and strike. Chalcopyrite is the only important primary copper mineral. It occurs in association with pyrite and pyrrhotite as disseminated flocks and as vein fillings throughout irregularly shaped zones of folded, brecciated, and re¬crystallized Urquhart shale. These zones, which are lo¬cally termed "silica-dolomite" bodies, are broadly transgressive to the shale bedding and confine all significant copper mineralization to the virtual exclusion of silver¬lead-zinc mineralization. In some areas, the downward percolation of acidic water through faults and shears has caused extensive leaching of the coarse-grained carbon¬ates to depths in excess of 610 m (2000 ft), but most of the silica-dolomite remains unleached and the ground is competent. The majority of lead ore being mined is north of the main shaft pillar (R62, U62) area. The major lead¬producing areas for many years have been the Black Star ore bodies (2 and 5 ore bodies) and the Racecourse ore

Jan 1, 1982

By C S. Walker

This paper analyzes the physical, operational and economic site conditions which were conducive to the design of a diesel-electric power plant wherein the over-all use of the thermal energy of the fuel exceeds 80 per cent. The heat energy supplied to the diesel engines is recovered in power generation, vapour phase cooling, waste heat boilers, air to exhaust gas heat exchangers and lubricating oil coolers. Electric boilers are also integrated into the plant design to enable the ratio of electric power output to heat recovery to be varied to suit the seasonal and daily variations. The criteria relative to thermal and electric power design requirements are discussed, and the design details of some parts of the plant which conform to these criteria are illustrated. Some data in regard to the actual operation of the plant over a short period are also included. Introduction THE Cantung mine (Canada Tungsten Mining Corporation) is located some 180 miles north-east of Watson Lake, Yukon Territory. It is situated on the upper reaches of the Flat river at an elevation of about 3,700 feet.

Jan 1, 1965

By M I. Pownceby, S Hapugoda, V Nunna

Deposits of low-grade iron ores containing abundant goethite are distributed across the world. A common difficulty associated with beneficiating goethitic-rich ores is the poor liberation characteristics of the iron-bearing minerals which often contain finely disseminated gangue minerals such as kaolinite, gibbsite and quartz. Microwave-assisted heating has been proposed as an effective way of inducing dehydroxylation and associated mineral transformations in order to beneficiate low-grade goethitic ores. In this research, the mineral transformations occurring in a low-grade goethite-rich sample using microwave radiation was studied. Roasting conditions (up to 1000°C and under various CO/CO2 gas atmospheres) were designed to generate a magnetic product from a goethite-rich, reject waste stream sample sourced from an iron ore processing site in the Pilbara, Western Australia. Conditions (T, pO2) for transforming the raw material from hydrated goethite to hematite and eventually to magnetite are presented. Chemical and mineralogical characterisation of the raw material and roast products were conducted using X-ray fluorescence, X-ray diffraction, optical microscopy and scanning electron microscopy techniques to identify the mineralogical and chemical changes occurring during the heat treatment. Further steps are suggested to optimise the microwave-assisted magnetising roasting and correlate it with the application of magnetic separation techniques to maximise the efficiency of upgrading the iron content in low-grade iron ores.CITATION:Nunna, V, Hapugoda, S and Pownceby, M I, 2017. Study of microwave-assisted magnetising roasting and mineral transformation of low-grade goethite iron ores, in Proceedings Iron Ore 2017, pp 575–582 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 24, 2017

By R. S. Wang, S. Z. Zhou, L. Wan, K. W. Zeng, Z. J. Sun, W. G. Wu, Z. B. Qian, X. R. Zhang, Z. K. Hu, Y. Yu

"In view of the present situation that the traditional environment friendly depressants for galena aren’t very effective in the separation of mixed concentrate including copper sulfide and lead sulfide, this research describes a new environment friendly depressant PD-1 and investigates its effects and mechanism in the separation of chalcopyrite and galena. This study is carried out through flotation tests, analysis of infrared spectra and absorption measurements. It is shown that when O-isopropyl-N-ethyl thionocarbamate (Z200) is used as collector, chalcopyrite and galena can be separated in the presence of PD-1 under appropriate conditions. Therefore, it can be concluded that PD-1 has an excellent depression ability and great selectivity for galena. Meanwhile, analysis of infrared spectra demonstrates that PD-1 can strongly absorb on the galena surface by chemical interaction with Pb2+, while it hardly absorbs on the chalcopyrite surface. In addition, the results of absorption measurements reveal that competitive adsorption occurs on the galena surface between PD-1 and Z200, PD-1 can block the absorption of Z200 on the galena surface. However, PD-1 has a little effect on the absorption of Z200 on the chalcopyrite surface under above conditions. What’s more, the hydrophilic groups of PD-1 molecules can make galena effectively depressed. The results of mechanism analysis are in accordance with those of flotation tests.INTRODUCTION In the processing of copper-lead sulfide ores, the process, copper increase and lead reduction (Zhang et al., 2017) after reagents removal of rough concentrate produced by mixed flotation of chalcopyrite and galena, is usually adopted. However, as a result of tight symbiosis and the similar flotability of chalcopyrite and galena, the separation is difficult (Hu and Feng, 2006). There are 3 kinds of depressants for galena in the separation of chalcopyrite and galena concentrate,including dichromate, sulfite and combined depressants of organic or inorganic reagents (Wei, 2012). As dichromate would cause serious environmental pollution, it is gradually banned to be used in industry (Xu et al., 2017; Lin et al., 2017). what’s more, due to the need of acidic slurry, using sulfite is not conductive to the maintenance of equipment and stable production(Wang, 1999). As for the combined depressants, they also have disadvantages of complex pharmaceutical system and no ideal separation effect (Wei and Sun, 2008). Therefore, the development of new safe and effective depressants for galena is a research focus for researchers in the minerals processing (Chen, 2000). In this paper, a new type of organic depressant PD-1 is applied to the copper-lead separation process of ""copper increase and lead reduction"" using Z200 as the collector. In addition, the performances and mechanism of its depression to galena are studied emphatically."

Jan 1, 2018

By Neil O. Johnson

In the cyanidation of gold, silver and mixed ores, the solids, suspended in the pulp after fine grinding, primary settling and scries agitation arc subjected to a washing step known, generally, as countercurrent decanta-tion, abbreviated C.C.D The conventional C.C.D. plant consists of a series of separate thickeners—three to five in number—arranged in series on slightly different elevations. Solids settled in the first thickener are pumped at maximum density into the second thickener, where they arc diluted with weak solution overflowing the third. After settling in the second thickener they are pumped to the third, where the process of repulping with still weaker solution is repeated, and so on throughout the system, until they reach the last thickener and are repulped with barren solution or water. Recently there has been developed a new type of thickener, known as the Dorr Washing Tray Thickener, consisting of up to five individual thickeners, which performs in a single unit all the functions of a conven-tional C.C.D plant. Fig. 1 illustrates the essential features. It is a multicompartment tray thickener, in which the trays operate in scries instead of in parallel for countercurrent washing. Feed enters the top compartment via a central, semisubmerged feed well. Strong solution overflows into a peripheral launder. Solids settle to the bottom, are raked to the center and flow into the top of the second compartment, directly below, via an inverted cup and scal. Solids pass downward, compartment by compartment, against a counter flow of wash solution and finally of fresh water. Thus, in accord-:trice with the basic C.C.D. principle, the solids transfer the dissolved metal content to the wash solution and finally are removed by a diaphragm pump from the bottom compartment virtually free of valuable material. Similarly, the wash water, as it flows through the system, becomes increasingly enriched in dissolved metal until it overflows from compartment two and returns to the process.

Jan 1, 1939

By Andrew T. MacKenzie, Paul A. Rantala

Predictive pastefill rheology (flow characteristic), models have long challenged pastefill practitioners. While the methodology and practicality of recipe formulation is attainable in most locals, the remaining challenge has been to devise a predictive mathematical or empirical model of paste flow characteristics. Flow phenomenon can now be assigned mathematical and physical basis. The authors herein disclose physical and mathematical methods that demonstrate how operators could proceed when designing reliable pastefill systems. Knowledge presented will allow users flexibility in adjusting flow-rates. Laboratory data shows stiff pastefill delivery design can be derived through mathematical relationships of particle size, material characteristics and pipe diameter.

Jan 1, 2001

By B. A. Bancroft

A quality assurance program consists of all those activities aimed at providing confidence to the purchaser that the suppliers quality system will provide a product that will satisfy the purchaser's stated quality requirement. An organizing principle is necessary for prioritizing the quality control activities of quality personnel in the face of a myriad of technical possibilities, data-analytic applications, and an overwhelming number of possible activities promoted in the literature and by quality "gurus". The organizing principle I like is that quality assurance exists when those involved in the quality process: (1) know what they are supposed to do, (2) can tell if they are doing it and are set up to continue doing it and, (3) if they are not, they can remedy the situation in a timely fashion. Any incremental activity which facilitates this organizing principle is a continuous improvement activity. That activity which has the chance to facilitate this principle to the greatest extent is the next one to work on. In these days of lean corporate and regional staffs it is as important to know what not to work on as it is to know what to work on. In this paper I shall discuss in general terms the implications of this organizing principle for the design of Quality Assurance (QA) Programs for coal mines and also provide some comments about the application of Statistical Process Control (SPC) methodologies in the coal industry.

Jan 1, 1994

By W. W. Mason

The US began exporting coal in the late 1800s, at first in very small quantities to Canada and, beginning in 1897 and 1898, to the east coast of South America. Shipments to European countries began on a very limited basis in 1902 and these shipments increased gradually until World War I when shipments overseas increased from 7.3 Mt/a to 20 Mt/a. After the war exports dropped as fast as they had increased and, with the exception of exports to Canada, remained at very low levels until just after World War II when the US again emerged as a major coal exporter. World War II left the coal industries of Europe in ruin. As the US was the only country able to supply large quantities of coal at reasonable prices needed for reconstruction of the European economy, the US coal exports overseas expanded rapidly to 38.6 Mt in 1947. Additionally, we shipped 23.8 Mt of coal to Canada in that year for a total export of 62.3 Mt. Unfortunately, that level was not reached again until 1957 when exports reached an all-time high of 69.3 Mt - a high that has not been reached since. Over the years the level of US coal exports has fluctuated fairly widely. Approximately 80-90% of all US coal exports are high quality metallurgical grade coal so our exports level depends directly on world-wide economic conditions and world steel production levels.

Jan 1, 1982

By Wenbing Guo

Surface subsidence for fully mechanized thick seam top coal caving was measured, and surface subsidence characteristics were then analyzed. The subsidence initiation distance from the set-up room and the advance influence distance ahead of the advancing longwall face were studied. The maximum surface subsidence velocity and the delay angle of the maximum subsidence velocity were determined. The results indicated that surface movement was intensive, the surface subsidence velocity was very high, the ground surface was badly damaged, and the subsidence initiation distance from the set-up room was smaller than that in general geological and mining condition.

Jan 1, 2011