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By Jerold Bishop, Grant Bearss, Aleksey Egorov

"When a shock wave is released in the bottom of a drill hole filled with wet concrete slurry, the result is called an electrohydrodynamic effect, or EHDE. The energy is carried through the fluid with minimal loss because the slurry is an incompressible medium. Repetitive discharges provide a series of energy pulses that compact the soil along the pile shaft and at its base. The process is analogous to repeated applications of low-energy blast densification or to dynamic compaction. In general, the process is not depth dependent. EHDE was identified in the 18th century by an American scientist who observed that a spark between two electrodes placed under water induced a burst of pressure. In 1957, two Russian engineers formulated a process and received a patent for a method of creating a pressure wave by transforming power from an electrical discharge to a mechanical impact. They derived more than 200 applications for technical and industrial processes.In the 1970s, civil engineers at the Engineering and Building Institute in St. Petersburg, Russia, began to look at EHDE to improve the capacity of drilled piles. Early experiments showed that electric discharges in a wet concrete slurry mix could create a pressure wave of up to 26 MPa (3700 psi). Later tests demonstrated that this pressure level could be created in a drilled pile hole. The researchers devised equipment and in the early 1990s began to study pulse technology as applied to drilled piles.This application was accepted into the Russian Federation Building Code in the 1990s. The code treats “regular” drilled piles with equivalent bearing area as having roughly half the capacity of a driven pile. However, the code considers drilled piles treated with the EHDE technique a direct “one for one” substitution for driven piles and allows higher values if the capacity is established by static load testing. Hundreds of projects have been completed in Russia using this technology to value engineer drilled pile projects. In several instances, the number of drilled piles installed was fewer than half of the number originally planned for due to the capacity increase that EHDE-treated piles provided.Drilled PilesIn drilled pile construction, the EHDE process creates a mechanical pressure wave that impacts the base and sidewall of a drilled pile shaft. Soft, poorly consolidated or loose soil is compacted by successive pulses of pressure created by electrical discharges. These mechanical impulses are made by inserting a discharge probe into the wet concrete slurry. A discharge across the tip of the probe creates the pulse that travels outward to the sidewall and base of the drilled pile through the incompressible medium of the slurry. The power pack ratings for equipment presently in use are 35 and 50 kJ (kilojoule).Each pressure wave strikes the soil, causing compaction and expanding the hole. Workers apply the pulses until the size of the hole stops increasing. They watch the slurry level during pulsing. When the level quits dropping, further soil compaction in the drill hole sidewalls and base is not possible. After the pulse process is complete, workers insert a rebar cage and the pile is finished.The process does not alter the soil mineralogy. The electrical discharge is internally grounded and does not arc to the sidewalls of the drill hole. Soil is not scorched or altered in any manner; it is only compacted by the pressure wave. This technique has been used in urban areas with no effect on electrical or electronic equipment."

Jan 1, 2009

By Wei Tu

A grade separation was required to allow uninterrupted traffic crossing for a busy rail spur and a county road. The grade separation was achieved by creating a 30-foot (9-meter) high embankment that incorporates two multiplate tunnels and allows the passage of a rail spur and an existing county road. The site is located in an abandoned meander channel in the floodplain of the Mississippi River, near Osceola, Arkansas, and is underlain by more than 40 feet (12 meters) of soft clay and interlayered clays, sands and silts. Without soil improvement, the post-construction settlement would exceed 3 feet, slowly crushing the proposed tunnel structure and cutting off the railroad. Preloading, combined with vertical drains, was used to accelerate the consolidation of the underlying soil layers and to reduce the post-construction settlement under working loads. Six settlement plates were installed to monitor the progress of consolidation under surcharge load. The Asaoka observational method and the hyperbolic fitting method were used to analyze the measured settlement data to predict the end of primary settlement. The in-situ consolidation coefficient, ch, was back calculated from the measured settlement data. The stress release caused by the removal of the preloading surcharge load and the tunnel installation was determined using a Plaxis 3-D finite element model. The measured and predicted settlement using Hansbo's analytical solution demonstrated reasonable agreement. Early removal of the surcharge and construction of the tunnel prior to reaching the end of primary settlement was accomplished by analyzing the post-excavation stress reduction achieved via tunnel construction.

Jan 1, 2009

By Mohammed Sakr

The use of helical piles for permanent foundation applications has become a practical and feasible alternative to the traditional cast-in-place concrete or driven steel piles. Research and development, installation equipment and manufacturing improvements in the helical piling industry have led to this trend. Moreover helical piles are typically smaller in size and weigh less than traditional piles, and require relatively smaller equipment and therefore it is a cost effective option. The latter is a very attractive feature for foundations installed in remote sites across Alaska. This paper presents full-scale pile load test results of helical piles and driven steel pipe piles installed in a site located in Anchorage, Alaska. Four full-scale pile load tests were carried out including two axial compression and two uplift load tests. Both helical piles and driven steel pipe piles were installed and tested at the same site under similar conditions to provide a direct comparison. The results of the full-scale load tests indicate the superior performance of helical piles compared to driven steel pipe piles. This paper describes the pile installation and test setup, presents the test data, and discusses the results.

Jan 1, 2009

By W. Robert Thompson

Hurricane Katrina caused significant damage to transportation structures on the Gulf coast in August, 2005, including the destruction of the US 90 Bridge over Biloxi Bay, Mississippi. Part of the successful design/build proposal for the replacement bridge included a comprehensive test pile program of indicator piles and load test piles in the geotechnical investigation program. A total of 22 indicator piles were installed on the project using the pile driving analyzer to monitor the pile behavior. Five load tests were performed: two axial Statnamic, two lateral Statnamic, and one static axial. The results of the test pile program established driving criteria for production piles that included end-of-drive blow counts and pile tip elevations with an appropriate allowance for setup. The program also confirmed that the planned installation equipment and techniques of GC Constructors, a joint venture of Massman Construction Co., Kiewit Southern Co., and Traylor Bros., Inc., would install the piles to the design tip elevations before production piles began. An extensive program of restrike measurements at a range of times after initial driving of the indicator piles provided a systematic documentation of pile setup in the soil profiles on the site. These resistance values were used to develop a dimensionless setup factor ?S? as the ratio of the restrike resistance to the end of drive resistance. This factor varied from 1.5 for piles penetrating clays and tipped in sand to 3.0 for piles bearing completely in clay and helped establish an end-of drive blow count that included an allowance for setup. The CAPWAP analyses of restrike data with setup and the load test data were used to confirm the design unit side shear and end bearing values developed from the borings and static capacity calculations and to select the design pile lengths.

Jan 1, 2009

By A. K. Bhattacharya

Cylindrical bridge piers are widely used and equations exist that can predict the maximum depth of local scour around such piers. Scour around piers is an undesirable phenomenon, as it requires the foundation to be placed to a greater depth resulting in increased cost, making it worthwhile to investigate scour-reducing measures. A number of scour-reducing measures have been tried out for cylindrical bridge piers including placing a concrete collar around the pier, having a delta-wing projecting upstream in front of the pier, placing riprap around the pier, using a group of piers instead of a single pier, having a slot in the pier aligned in the longitudinal direction. The objective of this study is to investigate the effect of upstream protective piles on reduction of maximum local scour depth around a cylindrical bridge pier. The upstream piles are placed at different radial distances in front of the pier and the scour depths are observed. The proposed equation of Dey (1997) for determining the maximum depth of scour around a cylindrical bridge pier is used. The reduction of local scour around the pier is compared with local scour around an unprotected pier.

Jan 1, 2009

By Debra F. Laefer

Jet grouting is a ground improvement technique that has become widely adopted over the past three decades, yet relatively little data has been published about performance characteristics of mixes under adverse conditions, such as the inclusion of clay lenses. This paper presents an experimental investigation on the impact of clay on the strength of jet grouting. A total of 150 grout samples were subjected to 0-10% levels of Kaolinite and Bentonite inclusion. While the Bentonite was introduced as a pre-hydrated slurry, the Kaolinite was mixed in two ways: in a pulverized condition and as large chunks. Sample strength and stiffness were measured at multiple dates within the first 28 days. With 10% clay inclusion all samples exhibited significant strength and stiffness losses. With some, substantial losses began with as little as 4% clay. Even a 1% clay inclusion tended to decrease strength and stiffness between one-quarter and one-third of the control sample. Depending upon clay type and inclusion method, results differed significantly with respect to strength and stiffness development and failure mechanism. Petrographic analysis is used to provide further insights as to apparently divergent behaviors.

Jan 1, 2009

By Dario Libano, Armando Caputo, Francisco Caputo

"UHE Peixe Angical is a 452 MW hydroelectric power plant located on the Tocantins River in Tocantins, Brazil. In 1999, geologists began feasibility studies to estimate the river’s hydroelectric potential, and the decision was made to proceed with the construction of a power plant. In 2002, after extensive investigation, the studies indicated geological homogeneity at the site for the dam, except for an anomaly detected on the left margin, and construction began on the $1.2 billion project.As the work began, the complex ground conditions presented several serious difficulties. The solution was unlike any undertaken before in Brazil— a 100-m-long secant cutoff wall, with 76 1.8-m-diameter piles of up to 78 m deep. All were placed in a six-month period.In the preparation for the detailed construction plans, further studies in the area of the anomaly better defined the geology so that a treatment program could be developed. The feasibility study had detected silicified rock with high permeability in one area, and an injection curtain was designed with five injection lines. In the other area with an anomaly, further investigation revealed a permeable marble formation that was 50 m thick. Here, a specific injection program with three injection lines was developed.The injections started in February 2005 in the marble formation area. By July of that year, only the primary and secondary holes were drilled from the three lines, resulting in a space between injections of 1.50 m. By the end of July, the drilling was halted. The contractor had identified a thick area of heterogeneous material below the transition zone that was characterized by a mixture of soil, fractured rock and hard fractured rock. The anomalies were detected while drilling, and both the general contractor and the designer concluded that the phenomenon of “piping” was taking place.Constructing a positive cutoff wall became a priority."

Jan 1, 2009

By Paul J. Axtell

The design-build delivery system is being used to erect the landmark Christopher Bond Bridge as part of the kcICON project. The cable-stayed bridge is currently under construction and will span the Missouri River on I-29/35 in Kansas City, Missouri. The design-build process for the foundation work on this project has been successfully implemented as a result of cooperative efforts between the foundation designers and the constructors to develop a constructible design.

Jan 1, 2009

By Jon Sinnreich

Ensuring the accuracy of collected data during deep foundation static load tests is of paramount importance. Typically, pile head displacements are measured relative to a purpose-built reference system, which is assumed to be fixed. This study presents a simplified error analysis of this assumption, illustrates the potential magnitude of these errors, and proposes an improved method of pile head displacement monitoring.

Jan 1, 2009

By David G. Winter

The Olive 8 excavation site in Seattle was surrounded on three sides by conditions requiring innovation, careful modeling, and extensive instrumentation to support use of a first-of-its-kind shoring system. The solution combined heavy soldier piles, long and steeply angled tieback anchors, and tightly spaced soil nails to support surcharge loads from a 33-story adjacent tower separated by a narrow alley housing critical utility lines. Land restrictions on two other sides of the site also required innovative applications of traditional methods. The Olive 8 project has won three state and local awards for innovation and has been reported on in Engineering News-Record and has been the subject of two feature articles in the Seattle Daily Journal of Commerce. This paper presents the conditions and site challenges, reviews the design analysis, discusses the shoring performance, and looks at other potential applications.

Jan 1, 2009

By Matthew C. Pierson

Due to space limitations for transportation projects, many times sound walls must be constructed above mechanically stabilized earth (MSE) walls. These sound walls must resist lateral loads from wind or impact and must therefore be constructed on drilled shafts passing through the reinforced fill for the MSE Wall. Current design methods for the drilled shafts are believed to be overly conservative. Full scale lateral load testing of three foot diameter shafts contained within and solely supported by a 20 foot tall MSE block wall was conducted and the lateral capacity was evaluated. Shafts were tested individually and as a group. The data collected from full scale testing was then used to calibrate numerical models. This paper contains a discussion of how the facing type and stiffness affects the behavior of the numerical model as well as selected comparisons between the actual test data and selected model simulation results.

Jan 1, 2009

By Jørn Thomsen, Christoffer Brodbaek

"As governments increasingly accord high priority to sustainable energy, policymakers are finding that wind energy has a long track record as a proven alternative to conventional energy supply.Over the past two decades, wind turbine projects have been constructed offshore because of more stable offshore wind conditions and because there is more available space for large wind farms out in the open sea. Vindeby Wind Farm in southern Denmark was constructed in 1991. As the world’s first offshore wind farm, it provided valuable information and experience for researchers and designers that have led to new technologies and design improvements, a trend that will continue as more offshore wind farms are constructed. Today, the world’s capacity of the installed offshore wind turbines exceeds 1,000 MW. Most of these are installed in Northern Europe where there was early political support and favorable conditions, such as strong winds and relatively shallow waters. Offshore wind projects are now under development around the globe, including continental Europe, the U.K. and North America. ‘The largest offshore wind farm today is Denmark’s Nysted Offshore Wind Farm, which has a total capacity of approximately 480,000 MWh, equivalent to the yearly consumption of 120,000 households. It is five to six miles offshore in the Baltic Sea in the southern part of Denmark.The owner is a joint venture between DONG Energy of Denmark and E.ON Sweden. Bonus Energy (now Siemens) supplied the wind turbines, and P. Aarsleff A/S and subcontractors supplied the foundations. The contractor’s consultant, COWI A/S of Denmark, developed and designed the turbine foundations. With a total capacity of 165.6 MW, the project consists of 72 Bonus 2.3 MW turbines in water depths up to 33 ft. The turbines have a hub height of 226 ft, and the turbine blade diameter is 270 ft. The rotor and nacelle (the structure that houses the generator, gearbox and other equipment) weigh approximately 150 tons, and the weight of the steel tower is approximately 130 tons. The wind farm site is located in a relatively protected area of the Baltic Sea, but during the winter months, the water often freezes and the foundations needed to be constructed to resist ice forces. The founding soils at the site are overconsolidated clay tills with boulders and with a thin layer of softer surface sediments. Pockets of up to 30 ft of soft sediments were encountered, which required special foundation preparations."

Jan 1, 2009

By Brent Wilkins

The project team was tasked with the design and installation of a deep foundation system to support an expansion to a power generating station in Glenrock WY. Cast-in-place piles installed by a fixed mast drilling platform were assessed to be the most efficient foundation system for the subgrade conditions and range of design loads for the project. It was determined that conventional augered, cast-in-place piles could not be installed to the required pile toe elevations. Subsurface materials consisted of interbedded coarse- and fine-grained soils to about 23 ft to 30 ft depth below the ground surface, underlain by carbonaceous shale (claystone) with interbedded sandstone. The overburden materials varied from very soft to medium stiff and loose to dense. The claystone was typically foliated and very weak to weak whereas the sandstone was typically massive and very weak to weak. The site characterization consisted of a variety of field and laboratory programs including soil borings with Standard Penetration Tests, pressure-meter testing, and geophysical testing. A load test program was performed involving the compressive, lateral, and tensile testing of piles ranging from 14-in to 24-in diameter. Compression test piles were instrumented with vibrating wire strain gages. The paper includes a discussion of the regional and local geologic and geotechnical parameters, particularly the results of the various in situ and laboratory test programs. The selected foundation system is introduced. Load test results are then presented along with analysis and discussion of these results with regard to performance of the piles in the claystone.

Jan 1, 2009

By Lance A. Roberts

Micropiles are commonly utilized for applications other than foundation retrofit. In bridges, for example, micropiles can serve as the permanent foundation elements or can be used in temporary support applications. In this paper, a case study on the use of micropiles for the 18th Street Expressway Bridge rehabilitation/repair project in Kansas City, Kansas is presented. In the project, micropiles were utilized for support of six temporary jacking structures, which allowed the bridge to be lifted while repairs were completed. A group of six micropiles was required to support each jacking structure. The required compressive service load per micropile was approximately 300 kips (1300 kN) and the settlement of the micropiles under the service load was to be limited to 0.5 in. (12.7 mm). Two field compression tests were conducted as part of the project. The field load test data was integrated within a soil-structure interaction capacity approach in order to analyze and permit the shortening of the design bond length for the production micropiles.

Jan 1, 2009

By Joshua C. Adams, Les Chernauskas, Edward L. Hajduk

"Drilled shafts are increasingly being used to support bridge and building foundations. Because these foundations usually carry very high design loads and often serve as non-redundant, single load carrying units, these foundation systems need a high level of quality control (QC) and quality assurance (QA) during construction. One such method for providing QC/QA is crosshole sonic logging (CSL) testing, in which ultrasonic signals sent across the drilled shaft concrete assess concrete quality.CSL testing is an effective tool to evaluate the integrity of the in-place drilled shaft concrete. While typically used to evaluate drilled shaft concrete after construction, CSL testing can also be used to evaluate drilled shaft repairs. This application can be difficult, given the variability of repair methods and material properties. CSL testing can also be adversely affected by the condition of the concrete/access tube bond, leading to false anomaly detection and/or inability to evaluate concrete integrity effectively. This phenomenon, called access tube debonding, is often located in upper portions of the drilled shafts where large changes in groundwater occur, such as within tidal zones.Two case histories showcase innovative uses of CSL testing to deal with consistent access tube debonding and to evaluate drilled shaft repairs.CSL OverviewCSL testing involves placing ultrasonic transmitters and receivers in access tubes installed in the drilled shafts prior to concrete placement. Concrete quality is assessed by examining the First Arrival Time (FAT) and relative energy of the signal sent between the transducers. If the distance between the access tubes is known, an apparent signal velocity (i.e., wave speed of the ultrasonic signal through the concrete) can also be determined and used to assess concrete quality.Common CSL testing practice consists of simultaneously raising the ultrasonic transmitter and receiver and recording the ultrasonic signals with respect to depth. This results in a 2D examination of the"

Jan 1, 2009

By Jeff Starchuck, Harald Kullmann

"In 2005, an inspection showed that the Deception Bay Wharf in the Canadian Arctic was at the end of its service life. Although Deception Bay is closed with landfast ice up to 5 ft thick, shipping operations continue year-round, with additional voyages in the summer open-water season to supplement mine supplies. The rehabilitation scheme that allowed minimal interruptions to shipping involved concrete caissons cast on barges and an ingenious placing system.WorleyParsons Westmar of Vancouver, B.C., performed the inspection under contract to the owner, Xstrata Nickel, Montreal, Quebec. The wharf, on the coast of the Nunavik region of Quebec, was originally constructed in 1971 for an asbestos mine, and is now used to support Xstrata’s Raglan nickel mine, importing fuel for p o w e r g e n e r a t i o n a n d general mine supplies, and exporting nickel concentrate to smelters in the south. Emergency repairs were essential to allow operations to continue at the site, while the parties considered permanent rehabilitation options and secured funding. The repairs were done in the openwater seasons, and included reinforcing the failed interlocks above water level with steel patch plates and injection grouting of the cell fill below the port crane in 2005. In 2006, workers installed a circumferential belting system below water level.Westmar held critical planning sessions with the mine operation personnel to find ways to stretch the limits of the mine supplies and nickel storage facilities. In the end, the parties agreed to shut down construction activities four times during the ice-free season to allow access to the dock site.Westmar developed a plan that allowed mine operations to continue during construction, and Xstrata approved the plan and budget in September 2006, for execution in 2007. Rapid construction was essential. To accommodate the short construction season and maintain minimum levels of service for the mine, the work was radically different from conventional Arctic deep-sea port construction. Like the original Deception Bay Wharf, construction practice was to use steel sheet pile circular cells with the consequential heavy support services for the labour force. Construction duration was typically two seasons. The plan for Deception Bay was executable in one season based on a concrete caisson structure. Only a modest amount of schedule float was needed."

Jan 1, 2009

By Mohammed Sakr

A Two-Section Helical Pile (TSHP) is a steel pipe with two shaft sections of different diameters and with one or more helix plates near the bottom of each shaft section. TSHPs are used regularly in western Canada as foundation pockets for single and double circuit distribution power line poles. The results of a comprehensive lateral pile load test program and the field monitoring of TSHPs installed in organic soil (muskeg) over soft clay are presented in this paper. A total of nine full scale lateral load tests were carried out, including seven tests using TSHPs with different diameters and embedment depths, and two tests using one-section helical piles. The prime objective of the study was to evaluate the lateral resistance of TSHPs installed into very soft organic soil (muskeg) overlying soft clay soils, to compare their lateral resistance relative to one-section helical piles and to compare the measured and the estimated lateral resistances using p-y curves. In order to provide sufficient soil data for analysis, the subsurface soil stratification was evaluated using two different techniques including; Cone Penetration Tests (CPT) and Portable Soil Probe Tests (PSPT). The two testing techniques were also compared and evaluated. This paper summarizes subsurface soil conditions, pile configuration, helical pile installation procedure, testing setup and results.

Jan 1, 2009

By Amy B. Cerato

The application of this study is to use helical anchors as a foundation system for small wind tower (1 ? 10 kW) guyed cables. Helical anchors are currently used to anchor guyed cables of telecommunication and electric towers. However, the increased dynamic vibrations a wind turbine adds to the tower and foundation system under working loads, as well as extreme environmental conditions (e.g., straight line winds, ice load or sudden furling shocks), require additional knowledge about the behavior of helical anchors. These field conditions were simulated in this study by instrumenting a working tower with load cells and 3-axis accelerometers to gather data on wind speed and tower response. These tower responses were then transmitted to the helical anchors through an extensive, large-scale testing program that included monitoring the performance of the helical anchor foundation under dynamic loads, subject to natural variations in both wind regimes, precipitation (water level) and variations in helical anchor geometry. This paper specifically discusses the effects of helical anchor geometry on helical anchor performance under long-term dynamic loads.

Jan 1, 2008

By Joel L. Volterra

Since 1910, Mueser Rutledge Consulting Engineers (MRCE) has regularly provided professional engineering services including inspection of pile load tests. Historically, such services included on-site inspection of the driving of test piles and subsequent static load tests by qualified Geotechnical Engineers. Load testing procedures are specified by local or State Building Codes, locally the 1968 Building Code of the City of New York (1968 BCCNY). Between 1968 and 2008, the 1968 BCCNY required a minimum 48-hour hold period for standard loads per pile type, an extended 96-hour hold period for higher capacity piles, and a settlement criterion that the pile maintain a test load equal to two times the design load with less than 0.012 inches of settlement over the last 48 hours of the hold period. Effective July 2008, the new 2008 BCCNY shortened the hold period and relaxed the settlement criteria to that which is more similar to other governing codes and standards such as the International Building Code (IBC 2006) and the American Society for Testing and Materials (ASTM). MRCE implemented an automated load test monitoring system to reduce costs and to alleviate or minimize overnight and off-hour staffing for load test readings. Initially, a series of linear variable differential transformers (LVDTs) and data loggers were included in the Contractor?s load test setup to electronically record pile head settlement and where applicable, settlement of telltales installed to varying depths in the pile. A pressure gage was subsequently added in the hydraulic line, then a load cell, strain gages, and remote access using modems. The ease of the setup and modular adaptive nature of this system have proven it to be a useful tool and improved our ability to better serve our clients and manage our pile load testing services.

Jan 1, 2008

By Michael Lane

With the success of their existing casino operation on the Ohio River in Lawrenceburg, Indiana, the Indiana Gaming Co., LP planned a major expansion of the current facilities. This expansion includes a second 1400+/- car parking garage, a new surface parking lot, elevated walkways, and a new floating casino that will double their present square footage and consolidate all of the gaming activity to one floor. In March of 2006 Richard Goettle, Inc. was awarded the general contract to construct a 260? x 520? boat slip for the new Argosy VII floating casino. An Open Cell® bulkhead system was specified as the means for constructing the new slip. Our contract included the purchase and installation of 300,000 square feet of PS27.5 sheet pile, excavation of 230,000 cubic yards of soil, and a 3300 square foot Mechanically Stabilized Earth wall.

Jan 1, 2008