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By Jakub Szary

Excavation and shoring adjacent to the above-grade Gilmore train station and elevated guideway was undertaken in 2019. A perimeter secant pile cut-off wall was constructed to a depth 37 m (121 ft) below ground surface consisting of 1.0 m (3.3 ft) diameter drilled piles spaced 750 mm (2.5 ft) on-center, tied back with soil anchors, and reinforced with W610 steel sections every 4th pile. A bracing/jacking system was also constructed to support 3 free-standing guideway caissons within the excavation. An automated instrumentation program was installed to monitor movements of shoring walls and train infrastructure in real time and consisted of a robotic total station, inclinometers, tiltmeters, strain gauges, extensometers, and anchor load cells. Baseline monitoring was able to establish diurnal and seasonal movements within the structure, strongly correlated with temperature. The system actively monitored various shoring elements and train infrastructure in real time and alerted the project team when values exceeded predetermined threshold values. Remote reconfiguration of the automated system allowed for more frequent monitoring during jacking of Pier 29 in March 2022. Monitoring data was in agreeance with on-site manual surveying results and jacking dial gauges, and proved to be a reliable monitoring system for construction applications.

Sep 1, 2022

By Vijay Kumar, Serhat Baycan, Karsten Beckhans

For the deep foundation of podium and tower of the Kuala Lumpur City Centre, BAUER (MALAYSIA) SDN. BHD. constructed 225 bored piles with diameter range of 2.0 to 2.5 m. In order to comply with the depth requirement of the design, for planning purposes and preparation for site, the drilling equipment was required to achieve a maximum drilling depth of 150 m. Actual piles constructed on site were deeper than 120 m. These dimensions caused superlative challenges which included but were not limited to; controlling the open hole stability over time with polymer, installing 70-ton heavy steel cages, pouring up to 550 m³ concrete continuously, in conjunction with installation of kingposts into workable, fresh concrete. The piling works were executed with a BG 72, the biggest drilling rig globally available, and the stringent verticality of the pile bore holes which required approval prior to cage installation. For verification of verticality, Bauer’s patented Drilling Inclination System was successfully used.

Nov 1, 2022

By Arunsiva R., Sivaranan S., Venugopal B., Kumaran M.

Being a rapidly developing country, India is undergoing a massive infrastructure phase change remarkably. The construction industry is already set to boom, but the time and space constraints necessitate the employment of heavy plants and machinery to take the foundations deeper than ever. Operating such machinery on soft or poor ground conditions without a good working platform leads to uncertainties with massive loss of men and machinery. Plenty of such cases can be observed on construction sites across the globe. Unfortunately, forming a temporary working platform is given least to no importance in the construction industry, particularly ground engineering. This glitch can only be addressed through standard guidelines or codal recommendations on designing and implementing temporary working platforms issued by regulatory bodies. The present paper highlights the importance of providing the working platform, existing design method for working platforms such as TWf 2019:02 of Temporary Works forum, Building Research Establishment BR470 and a brief discussion on the design and construction of the geosynthetic reinforced working platform with a case study is also included. A pitch has been made on the importance of Indian codes/guidelines for the design and construction of temporary working platforms. These guidelines will ensure the safety of the men and heavy machinery and, in addition, increase the productivity of foundation construction irrespective of weather conditions and also become part of the regular construction scope.

Sep 1, 2022

By Frederic A. Verheyde

The CPT pile design method of the ‘Laboratoire des Ponts et Chaussées’ (LPC) uses the cone resistance (qc) for the design of axially loaded piles. It was originally proposed in 1982 and was revised in 1993 and 2012. It has been widely used in France for several decades and is included in the current French pile design code. The objective of this paper is to summarise the two first versions (1982 and 1993) of the method and to detail the most recent one as described in the current French pile design code (AFNOR 2012).

Nov 1, 2022

By Luca Pingue, Regine Jagow-Klaff, Franco Muratore, Carlandrea Albonico, Damiano Frontini, Rudolf Wernecké

This paper describes an artificial ground freezing (AGF) application carried out to ensure both watertightness and structural support for the safe excavation of four cross passages of the Forrestfield Airport Link (FAL) project in Perth. The line will deliver 8.5 km extension of the existing urban rail network connecting the growing eastern suburbs of Perth with the existing suburban rail network. The proposed soil improvement technique is adopted as a smart alternative to jet grouting from the surface since the use of heavy equipment with long vertical mast was not allowed due to the line underpassing an airport in operation. In this paper, details of the challenges and lessons learned during both design and construction phases are given. Furthermore, it is described the geometry and the installation of freeze pipes in presence of a massive steel frame, ventilation system and slurry pipes of the tunnel boring machine (TBM) in operation. It is also illustrated the web monitoring system to allow key personnel to follow in real time the development of soil temperatures, tunnel convergences and ground surface deformations as well as changes in the interaction between international parties involved due to the COVID-19 pandemic.

May 1, 2022

By Paul Hewitt, Aaron Rastall

The New South Wales South Coast rail corridor is key infrastructure for both freight and passenger transport. Geomorphological and geological evidence suggests that land instability has been widespread throughout sections of the rail corridor, long before the first documented record of landslide activity in 1879. Major landslides occurred along a 25-km length of the South Coast Railway connecting Sydney and Wollongong because of significant rainfall events of the late 1980s. Since this time, several sites have been identified as subject to instability and treated progressively under a risk priority and safety management system. Two such sites comprise a station footbridge and overhead wiring structure (OHWS), both founded on high embankments overlying colluvial materials resulting in the structures’ potential movement and associated stability concerns. This paper presents these two sites as case studies, and discusses the project geology, geotechnical models developed, interpretation of monitoring data, and successful remediation of the rail structures using sleeved bored piles. The sleeved pile system was used to isolate bored piles, which separated the bridge foundations and OHWS from the moving soil mass to ensure the piles can carry the rail structure loads, unaffected by downslope soil movements.

Nov 1, 2022

By Karen Talbot, Noah Maier, Rob Jameson, Giuseppe Gaspari

A storage and drainage tunnel advancing below I-75 in Detroit, Michigan experienced sudden subsidence. The Tunnel Boring Machine (TBM) was damaged to the extent that its shield, cutting head and extensive interior components needed to be extracted and replaced along with several completed tunnel segments. The tunnel was 16 feet (4.9m) in diameter with crown over 79 feet (24m) deep at the time. The tunneling contractor immediately engaged their designers and specialty subcontractors to develop a scheme to access the machine and repair the tunnel. They required a shaft 99 feet (30m) deep, with unobstructed plan dimension of 50 feet (15m) to accommodate the large components that needed to be removed and replaced. This precluded the application of an internally braced excavation and instead earth support solutions focused on use of a compression ring. Since the completed tunnel section behind the TBM obstructed closure of the compression ring below its invert, this paper describes the innovative access shaft solution employed. A conventional compression ring was constructed using 5 feet (1.5m) diameter drilled shafts down to the tunnel crown. In front of, and to the sides of the tunnel heading, the secant shafts were extended to over 150 feet (46m) depth, creating a horseshoe of support extending 50 feet (15m) below the planned excavation invert. Larger diameter "King Pile" shafts were drilled immediately to either side of the tunnel, overlapped into each end of the secant "horseshoe". The king pile shafts, together with a heavily reinforced ring beam above the crown elevation, acted as a door frame to transfer hoop loads from the incomplete secant arc into reaction supports above and below the tunnel. These oversize king pile shafts were extended and socketed into rock over 70 feet (21m) below tunnel invert. Very tight installation tolerances were necessary to maintain secant shaft alignment to depths exceeding 150 feet (46m). The project operational, geotechnical, and quality data was managed and visualized using a custom GIS interface. This paper will present the design approach employed and review the construction and quality program selected to repair the tunnel.

Oct 1, 2022

By Remco Offenberg, Marcel Bielefeld, Martijn van Delft

The question of the continued suitability of existing foundations arises when the function of the superstructure changes. This can occur when the superstructure is replaced or when the existing structure is expanded, leading to higher loads on the existing foundation. Quite often it is a challenge to define the suitability (with respect to integrity, bearing capacity or both). The lack of information on the existing foundation (such as pile dimensions, installation records, original soil investigation, design calculations, etc.) makes it frequently seemingly impossible to assess whether the foundation or foundation elements can be re-used. The paper outlines the tools available to an engineer to evaluate existing foundation piles for potential re-use. The paper illustrates the application of these tools through a few case studies from The Netherlands, including the evaluation of a 400 years old bridge foundation to address increasing traffic loads.

May 1, 2022

By Grischa Dette, Thomas Schröder, Holger Merski

For the construction of the tunnel for the new Berlin S21 light rail line, a construction pit had to be built below the crossing B 96 federal road. For this purpose, the construction pit M’ has been built beforehand as a preliminary structure for the later S21 Berlin. A crucial element of this structure is a 2.50 m deep reinforced concrete deck slab which carries the B 96. During the later construction of the S21, it became clear that the existing preliminary structure could not be used without major modifications. Consequently, the construction pit design was gradually upgraded – still with the aim of retaining the basic concept of a trough structure with a jet-grouting cut-off. As construction progressed, for reasons of stability it became necessary to develop a fundamentally new concept with an underwater concrete base replacing the jet-grouting cutoff. This paper describes the planning and construction of a cut-and-cover structure with an underwater concrete base – a layout that brings with it the difficult task of underwater excavation and concrete placing without direct accessibility from above. Special emphasis is placed on describing the innovative approaches in connection with a remotely controlled underwater dredger from the Norwegian offshore industry for excavation works. Furthermore, the sophisticated underwater technologies for concrete placing in the confined surroundings are described.

May 1, 2022

By William D. Oder, Seth H. Hamblin, Les R. Chernatskas, Jonathan L. Ernst

Large diameter drilled deep foundations are a widely utilized solution throughout North America and the world. Numerous design and construction techniques developed over the past 100 years have made this type of foundation a robust, reliable, and efficient foundation option to support a wide variety of structures. From bridges, to marine structures, to high-rise buildings, drilled shafts are a time-tested approach for all types of infrastructure projects. Yet, what remains ambiguous in the current state of engineering practice is how to respond when a shaft is constructed that, for potentially different reasons, may or may not meet the design requirements? In this case, what are the best practices for Contractors and Engineers when a structural, geotechnical, or material integrity issue arises during construction? In our experience the answers to these questions are not widely known, but are profoundly important so that engineers can have tools available to confidently and efficiently address concerns, and provide a path forward for the project. This paper seeks to answer the above questions by presenting details of different remediation approaches using the results of several case studies where structural and geotechnical engineering methods, combined with non-destructive integrity testing (NDT), were employed to evaluate the acceptance of “questionable” drilled shafts. Through multidisciplinary techniques like Cross-hole Sonic Logging and 3-D Tomography which enhance the resolution of anomalous zones and defects in concrete, the development of concrete strength estimates from non-destructive testing data, and executing innovative structural and geotechnical analyses to evaluate the as-built conditions, drilled shafts that might have historically been rejected were ultimately accepted by the project team. This paper presents a series of unique case studies that together depict a roadmap for a comprehensive approach to reliably evaluate and guide the industry to address these types of drilled shaft construction issues.

Oct 1, 2022

By Thomas Domanski

Any type of deep excavation whether for Bored Piling, Diaphragm Walls or Contiguous Bored Piling Walls depends on forming a stable borehole with a defined cross-section to receive safely the permanent materials. In modern construction the excavation depth can reach well the range of 100 m and above. The diameters of the Piles reach often sizes of 2.5 m and bigger. Top casings in Bored Piles (Diaphragm Wall none) are rather short and stability below the casing, need to be secured by stabilization slurry. The boreholes need to be formed through a variety of different materials and stand open for an extended period. Without a safe stable borehole, it is impossible to produce quality products and work cost-efficient. The understanding and proper usage of a suitable slurry is a key element essential for the delivery of Foundation Elements with high quality and within a reasonable budget. The setting of mechanical and rheological parameters in specifications is necessary and helpful, but probably insufficient to embrace and control such a key element in the practical implementation of foundation construction. The proper selection, design, implementation and supervision of slurries on site requires both from Contractors and Engineers to understand how different slurries do function. Only with this knowledge the right decisions in slurry operations can be made. This talk is directed to give some help to both, Contractor’s and Engineer’s, in understanding how different type of slurries do work. (Which ones should be preferred in what kind of soils.) The better knowledge will help the Contractor to control cost and enhance production. The Engineer will be able to assist in arriving at the appropriate technical choices and include in the specifications.

Sep 1, 2022

By Prodyot Kumar Ray, Sudip Kumar Koley, Aminul Islam, Somnath Banerjee

One of the most important topics in the construction industry is the building of railway embankments. Being such a delicate and significant structure, it is crucial to properly design the embankment and build it while adhering to all statutory criteria and design guidelines. A railway embankment's subsoil condition and fill material, groundwater table, dynamic and static loads during operation, and embankment geometry are some of its most crucial design considerations. This paper discusses the likely causes of the collapse of a railway embankment in eastern India as well as the suggested rehabilitation scheme. It was observed that an embankment collapsed in the aforementioned area during a inccesent rain. Along with the side shifting of a cantilever retaining wall that was positioned at the bottom of the embankment, the embankment next to the railroad track settled vertically. According to the available geotechnical report, the sub soil strata in half of the area adjacent to the embankment profile, where the embankment height gradually decreases from maximum height, is stiff to hard clay with an undrained cohesion value of around 50 kpa followed by dense sand, and the sub soil strata in the other half is soft clay with an undrained strength of 15 kpa. As a result, in the rainy season due to the sudden increase in the water table, the self-weight of the embankment increased and further caused the under-laying soft clay to get squeezed away and settle. Due to this squeeze/settlement effect of the soft clay layer, the retaining wall got disturbed along with the generation of an undulated embankment top profile. As a remedial measure, it is proposed to construct a contiguous bored pile wall at the toe of the embankment to stabilize the slope, and additionally, compaction grouting is recommended beneath the embankment to improve the soft clay. In order to carry out the analysis, certain commercial geotechnical software like Slide, Wallap, and Plaxis 2D are used. The factor of safety of the embankment slope considering the above restoration scheme is adequate under static and seismic conditions.

Sep 1, 2022

By P. K. Ray, Sudip Kumar Koley, Sainath M. Reddy, Devulapalli L. S Rasagna

Bangalore Metro Rail Project- phase II is one of the technological challenging project, particularly construction of underground metro rail system. The Bengaluru city is very congested area and connecting metro rail system with existing transportation networks is equally challenging. In this phase-II, the Underground metro is being constructed by blasting hard rock formation and supporting the shear zone. Most of the subsurface rock formations comprise of granitic Gneissic formations are of Precambrian age and shear zones that includes friable a thin weathered rock formation. With such subsurface geological conditions, , the anticipated construction challenges include : A) deep excavation of hard rock mass under old and sensitive structures and buildings, by controlled blasting; B) variation in the rock grade from grade I to grade V; C) weak rock mass at shear zone resulted in planar failure beneath the retaining wall; D) water seepage along shear planes; E) selection of a suitable method to conducted blasting near high voltage electrical machinery or power cables. This paper describes the methods adopted to mitigate these technological challenges and to meet stringent environmental compliances. These includes study and application of various geological, geotechnical parameters to develop a proper line drilling and controlled blasting techniques to minimize the ground vibrations and controlling the rock fragmentation and to optimize the equipment performance in terms of productivity and time schedules. The “Phase 2” software of “Rocscience” has been used and Regression analysis has been carried out by using MCD (Maximum Charge per Delay) and PPV (Peak Particle Velocity) to estimate with FOS (Factor of safety) for sensitive places such as nearby high rise buildings and electrical transformers.re.

Sep 1, 2022

By Negin Khalili-Motlagh-Kasmaei, Paul O'Leary, Christopher J. Rothsiedl, Dimitar Ninesvski, Alexander Zöhrer, Vincent Winter

This paper presents the implementation of a digital twin for the vibro-replacement ground improvement process, as part of a digital construction site. The goal is to implement an evidence-based quality assurance for each produced element (column or point). The system uses a combination of planning data and real-time machine data collected automatically from construction equipment. In addition to the quality assurance, feedback is provided in a number of areas, e.g., condition monitoring of the equipment. The digital twin builds upon the real-time sensor and machine data, fused with metadata, to implement a digital model for the process. A hierarchical data evaluation, using rule-based Key Performance Indicators (KPIs), permits viewing of the spatial variation of data over the construction site. This permits the modelling of systematic variations in subsurface properties across the site, enabling the detection of anomalous individual elements, the diagnosis of their cause and the prediction of properties as construction proceeds over the site. All time-series data and KPIs are represented by standard classes of objects, leading to a generic coding of the data analysis; this minimizes the effort required to add additional sites and/or new KPIs. Examples are presented for a number of sites, where the system was used to identify anomalous columns.

May 1, 2022

By Venugopal B, M Kumaran, Thomas John, Vetriselvan A

The initial pile load tests are conducted to ensure the geotechnical capacity of the pile in a particular site condition. Normally kentledge method is adopted for the compression pile load tests. In this method the entire kentledge load is loaded above secondary beams which are supported by concrete blocks above the Natural Ground Level. So, it is important to ensure the SBC (for shear and settlement) of the natural ground. In one of our projects initially it was decided to go with kentledge system for initial compression load test on 56m long 1200mm diameter BCIS pile. The test load and total kentledge load were 2160t and 2700t, respectively. The soil strata mainly consisted of clay with low SPT N value and water table almost at ground level. It was suggested to replace top soil using Granular Sub-base (GSB) with good compaction in order to avoid excessive settlement of concrete blocks placed to support the kentledge weight. When the kentledge loading started, even before reaching 10% of total kentledge load, excessive settlement on the GSB layer was observed. This paper describes the problems faced during normal kentledge method and how it was overcome using the liner pile system for initial compression load tests in this particular site condition for higher test load.

Nov 1, 2022

By Vijaya R, Boominathan A

The design of a rubble mound breakwater resting on a problematic seabed is quite challenging and expensive. In the present study, stage-wise construction of a typical section of the breakwater for a proposed port on the eastern coast of India is carried out. The major challenge envisaged in the design of breakwater is the subsoil strata which consists of soft clayey soil. As it is difficult to improve the soft clayey soil in the marine condition, construction stages are meticulously planned in such a way that consolidation takes place due to the preloading of breakwater, which in turn leads to the strength improvement without any special ground treatment. Thus, the breakwater is designed to be constructed in 7 stages. An initial geostatic analysis is carried out, followed by a plastic stress-strain analysis, consolidation analysis, and safety analysis for each stage, using finite element (FE) code PLAXIS. It is found from the FE analysis that due to the presence of the soft clayey soil, the critical slip circle was formed in the base. It was observed that the staged construction over a period of 2 years provides a sufficient increase in the factor of safety of above 1.5 at the various stages of construction. Hence, it was recommended to construct the breakwater with 7 stages over a period of 2 years.

Sep 1, 2022

By Bernardo J. Jiménez Vega, Edy L. T. Montalvan PhD

The experience gained during more than 900 Crosshole Sonic Logging (CSL) tests on drilled shafts shows the importance of establishing proper project acceptance and repair protocols. Drilled shaft evaluation is a multidisciplinary task that should not be left solely to the outcome of the CSL test. This test allows to characterize and delimit areas of different qualities of concrete, and it is important that all the interested parties understand the difference between flaws and defects. The information presented here is intended to give a guideline to contractors, inspectors, engineers, owners and clients on how to deal with acceptance and remediation of defective drilled shafts, detected using CSL tests. A database of flaws is presented depending on their location, intensity and remediation method. Procedures that allow the flaws to be analyzed are presented in order to dismiss or classify them as defects. In many cases, the CSL test may indicate an anomaly, but by coring the concrete and analyzing the structural demands and conditions, the flaw can be classified as non-severe. When flaws are classified as defects, their repair will depend on the area where they are located in the drilled shaft pile. In this document two procedures are described for repairing defects depending on their location. For defects in the drilled shaft head area, the procedure takes into account the interaction between the new and old concrete. For repairing the middle zone of the drilled shaft by grouting, the major concerns are the difficulty of accessing through the drilled shaft at deep depths and the communication between boreholes. For defects at the drilled shaft tip, two proposed remediation methods are presented. Finally, tomography tests are presented to compare the effectiveness of remediation by grouting.

Oct 1, 2022

By I. D. McPherson, Dominic P. Mahoney

The Metro Sports Facility is currently under development in Christchurch, New Zealand and is a key Anchor Project in the city’s post-earth quake recovery. When completed it will be largest indoor sports and swimming pool complex in New Zealand, with a building footprint in the order of 22,000m2. The site is underlain by poor performing soils comprising interbedded layers of soft compressible silts and loose liquefiable sands to over 20m depth. The site is typical for Christchurch with a shallow groundwater table and artesian conditions. The site performed poorly during the 2010-2011 Canterbury Earthquake Sequence with extensive liquefaction, and associated ground damage. To provide a resilient and economical foundation system for this key development project, deep ground improvement comprising of a uniform grid of some 7,200 stone columns in conjunction with robust shallow foundations has been adopted. This paper discusses the geotechnical site constraints, and ground performance under earthquake loading and describes the various options considered for the development. The foundation option selected, the design considerations of the adopted stone column ground improvement, and foundation solution are described in detail, as well as, construction observations. The paper aims to provide insight into an urban large-scale ground improvement project for the engineering practitioner.

Nov 1, 2022

By Heman Manchanda, Jyoti Agarwal

Several infrastructure projects are under construction in India; many of them involves construction of deep foundations like reinforced concrete and steel piles to support super structures. As most of the piles being constructed in India are reinforced concrete bored piles, there are always uncertainties relating to the quality of construction, and in this case non-destructive methods to ascertain quality of piles becomes very crucial to success of any project. Non-destructive pile testing is becoming more and more popular with growing technologies wherein geophysical techniques and wave propagation theories are being used for pile quality and length analysis. Low-strain pulse echo method and cross-hole sonic logging testing are two pile integrity testing techniques being currently practiced in India which are cost effective and provides reliable near accurate results if analyzed properly. Paper presents current practices being adopted in India for conducting these two tests, highlighting the critical site considerations and analysis techniques. The paper also discusses various execution and interpretation challenges faced by practicing engineers and recommends a way forward.

Sep 1, 2022

By V K. Panwar, Sampat Raj

At a Fertilizer plant located in the southern part of India, 74 numbers of pump foundations have shown non-uniform settlements causing the tilting of pump foundations under self-weight primarily due to the presence of varying thickness of the heterogeneous subsoil beneath the pump foundations and soil erosion because of water seepage through deeper excavations in the close vicinity. Various corrective measures have been explored and taking due cognizance of the prevailing subsoil conditions, site constraints, and constructability aspects, micropiling has been adopted. This paper presents the site problem and details of remedial measures adopted for rehabilitation of the distressed pump foundations. The main objective of this paper is to provide guidelines for designer during design and detail engineering stage to avoid similar nature of problems and also to provide a solution concept to tackle similar nature of problem(s) if encountered at site.

Nov 1, 2022