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By Amr Sallam, Ahmad Mohamed, Mohamed Alrowaimi

Renewable energy, in the form of wind and solar, has emerged as main source of energy in the modern society. The wind industry has substantially grown over the last two decades to become a key player in providing energy to public. Wind turbines are getting larger, taller, and more efficient every year. The foundation is a major component of the wind turbine system. The wind turbine foundation must provide short and long-term stability for the overall turbine to allow continuous and safe turbine operation for energy production. The turbine serviceability and stability requirements must be geotechnically and structurally satisfied. In North America, major foundation types currently utilized in the wind industry include gravity spread foundation, mono pier foundation, and pile foundation. In this case study, a Post Tensioned Pile Cap (PTPC) foundation was used to support a 3.15-3.4 Megawatt turbine with 125M Rotor supported on 87.5M-hub-height tower. Soil anchors in the form of Auger-Pressure-Grouted-Displacement (APGD) piles and Continuous Flight Auger (CFA) piles were utilized. Four distinct subsoil conditions were identified, and for which four pile designs were adapted. Due to the occasional encounter of stronger soils at 50 to 55 feet (15.2 to 16.7 m), shorter pile design was preferred. To satisfy the design uplift load, pile post grouting were utilized to increase the shaft capacity of the piles. In this paper, the pre-production pile load test program will be described. The pile load test procedure, analysis, and results will be presented. A discussion will be provided, which led to the selection of the optimum pile design to support the high tension loads taking into consideration pile length limitations.

The intent of this manual is to provide guidelines for inspectors of drilled shaft construction otherwise referred to as drilled piers, caissons or bored piles. It should also be helpful to train beginning geotechnical engineers with limited first hand experience or for geotechnical engineers who are training inspectors. It is expected that the general guidelines and procedures described here will be supplemented by local geotechnical engineers working in a particular region based on local practice and experience. Since drilled shaft construction procedures vary widely based on local geology and size of project, an all-inclusive manual is not considered practical. This manual focuses on traditional topside inspection for routine drilled shaft construction. Other inspection and evaluation methods that rely on electronic equipment are available, but these methods require extensive training and experience in the interpretation of results. These more sophisticated methods of drilled shaft inspection and evaluation are common in construction, but they are usually provided by specialty subconsultants. The subconsultant will typically submit a report for each shaft, which will be reviewed by the geotechnical engineer. Other manuals are available to describe the electronic methods of drilled shaft inspection.

Jan 1, 2004

By Keithe J. Merl, Brendan FitzPatrick, Gregg Piazza

Urban and industrial construction projects commonly involve interior work within buildings, warehouses and manufacturing facilities. Renovations of these existing structures must address both structural and geotechnical engineering challenges while also balancing the practicality of implementing solutions within site constraints including limited site access, overhead clearance restrictions, vibration tolerances and uninterrupted facility operations. This paper highlights two projects for an international shipping company where mezzanine level additions within active shipping facilities required construction of new foundations. Construction requirements included low vibration levels, as well as rapid and clean installation to limit impacts on the active shipping operations. The selected system also needed to adjust to both variable ground conditions and differing overhead clearances. This paper describes the installation, design and performance of Ductile Iron Piles used to meet the project challenges. The low vibration, driven pile system offered the ability to work within restricted overhead environments while successfully delivering working compression capacities ranging from 45 to 75 tons (41 to 68 tonnes) as well as lateral and tension resistance. The paper also presents the results of site-specific load testing (and pile capacity) for various termination criteria. INTRODUCTION Urban and industrial construction projects commonly involve interior work within buildings, warehouses and manufacturing facilities. Renovations of these existing structures must address both structural and geotechnical engineering challenges associated with the new construction. Foundation solutions must also balance the need to achieve design requirements with the practicality to be installed within the particular site constraints including limited site access, overhead clearance restrictions, vibration tolerances and uninterrupted facility operations.

Jan 1, 2019

By George C. Webb

A wide variety and variable depth (up to 40 ft.) of compressible, uncontrolled fill (including construction debris and a perched water condition) was present at a proposed Kroger construction site in Dent, Ohio. An innovative solution using a combination of an ACIP foundation system with a Tensar geogrid reinforced load distribution platform was used to provide a high quality building pad. This system allowed the use of conventional shallow foundations for structure support. This system was used in lieu of more costly solutions, such as complete undercutting of the entire existing fill and replacement with engineered fill or a deep foundation/ structural slab system. The selected ground modification included a system of augercast piles bearing on shale bedrock, which were installed on a grid pattern over the entire building footprint. Then, three layers of Tensar polyproplene biaxial geogrid were used to create a reinforced soil mat, which was supported on the augercast piles. An eight-foot blanket of engineered fill was placed above the geogrid-reinforced mattress fill to establish the building subgrade elevation. Standard shallow footings and slab-on-grade construction methods were then used to support the 26-ft. tall masonry block building. A small-scale instrumentation program included monitoring the geogrid reinforced mat settlement, geogrid strain and earth pressure distribution under the reinforced mat to evaluate design assumptions and theoretical analyses. This case history describes the first application of a pile supported geogrid reinforced mat for structure support which has been documented in the United States.

Jan 1, 2003

By George C. Webb

A wide variety and variable depth (up to 40 ft.) of compressible, uncontrolled fill (including construction debris and a perched water condition) was present at a proposed Kroger construction site in Dent, Ohio. An innovative solution using a combination of an ACIP foundation system with a Tensar geogrid reinforced load distribution platform was used to provide a high quality building pad. This system allowed the use of conventional shallow foundations for structure support. This system was used in lieu of more costly solutions, such as complete undercutting of the entire existing fill and replacement with engineered fill or a deep foundation/ structural slab system. The selected ground modification included a system of augercast piles bearing on shale bedrock, which were installed on a grid pattern over the entire building footprint. Then, three layers of Tensar polypropylene biaxial geogrid were used to create a reinforced soil mat, which was supported on the augercast piles. An eight-foot blanket of engineered fill was placed above the geogrid-reinforced mattress fill to establish the building subgrade elevation. Standard shallow footings and slab-on-grade construction methods were then used to support the 26-ft. tall masonry block building. A small-scale instrumentation program included monitoring the geogrid reinforced mat settlement, geogrid strain and earth pressure distribution under the reinforced mat to evaluate design assumptions and theoretical analyses. This case history describes the first application of a pile supported geogrid reinforced mat for structure support which has been documented in the United States.

Jan 1, 2005

By Cassandra A. Wetzel

"Rock socketed mini-piles are a desirable foundation alternative when design capacity is more than 40 tons and there is limited access. In this case history mini-piles were designed to support between 75 and 200 kips at 12 locations adjacent to a perimeter wall, a party wall and at cast iron column piers. Limited geotechnical information, low overhead clearance, and active building population tested the creativity of the team to get the piles installed. The key geotechnical concern during installation of the mini-piles was the presence of a glacial till layer above the bedrock surface that restricted the seating of the casing into bedrock with a track mounted drill rig. Soil loss during the advancement of the rock socket using an air hammer was excessive and increased the risk of subsidence. Over a three week period the engineer worked with the contractor to modify the design, means, methods, and materials to install piles with adequate load capacity. This paper will present the changes in design and construction methods that were required.INTRODUCTIONRock-socketed mini-piles are a common and desirable deep foundation alternative to support loads more than 40 tons in New York City. Limited vertical clearance, accessibility, vibration control, and load capacity make this pile type attractive; it also does not require a static axial load test when socketed into rock. This added benefit makes this alternative all the more feasible.The installation of a drilled pipe extending to bedrock through a glacial till deposit presented challenges to the contractor and engineers to confirm the casing is seated sufficiently into the rock prior to drilling the rock socket. The loss of soil between the steel pipe and the till/bedrock interface can compromise the performance of the pile and soil loss can result in settlement of the ground surface.This paper presents the design and construction method changes made on one project during the installation of ten limited access rock socketed mini-piles."

Jan 1, 2017

By John C. Tosh, Peter M. Kandaris, Sheldon John

Geologic, geotechnical and hydrologic studies were performed for the design of 115 deep, large diameter drilled shaft reinforced concrete foundations (6 to 12 feet) to support tall steel monopoles for a new 13-mile long 230/69kV transmission line in southwestern Arizona. The subsurface conditions along the alignment posed a wide range of challenges for performing investigation and design studies. These conditions include saturated, loose granular flood plain deposits with generally low lateral capacity, potential ground loss up to 23 feet due to occasional river flow (scour and embankment loss), liquefaction impacts from nearby active fault seismicity that can generate magnitude 6.5-7.0 earthquakes, and unsaturated alluvial and eolian sand-dominated soils to full depth with low lateral capacity. All conditions will require significantly deeper than normal foundation embedment (depth ranging from 22 to 77 feet) and will present construction difficulty due to ground instability from groundwater and dry soil sloughing. A phased investigation was performed to accurately characterize the conditions for design and construction, and included performing a review of existing data, detailed field geologic reconnaissance, a limited number of standard exploratory borings (limited access), seismic cone penetrometer soundings (SCPT) in saturated soils to better understand liquefaction and strength loss potential, and hydrologic analyses to estimate scour/ground loss potential. This paper describes the site conditions, presents details on the investigation team’s approach, documents findings in relation to deep foundation analysis and design, and discusses recommendations for foundation construction to help in reducing risk.

Sep 8, 2021

By Peter Cali, David Yang, Rakshya Shrestha, Ralph Griffin, Sushil Kafle, Motoji Watanabe

"As a part of the ‘US Army Corps of Engineers - New Orleans to Venice, Louisiana Hurricane Protection Project’, deep mixing ground improvement was designed to reinforce the soft ground for the emergency repair of a 7297-foot (2,224 m) long section of the Mississippi River West Bank levee in Buras Levee District under the contract ‘Emergency Levee Repairs – Contract P-17A, Plaquemines Parish, Louisiana’. The ground improvement utilizes a series of soil-cement panels oriented in the transverse direction of the levee. Each soil-cement panel consists of overlapped columns installed by the deep mixing method (DMM). DMM is performed from the existing top of levee and extended to competent stratum at depths varying from 26 feet (7.9 m) to 47 feet (14.3 m) below the working platform. The main purpose of the DMM panels is to provide shear resistance to the levee against lateral loads at high flood water condition. The DMM panels support the additional vertical load created by the increased height of the levee for hurricane protection and control the long-term settlement of the remediated levee, which might otherwise occur due to the compression of soft foundation soils. The total amount of DMM treatment is approximately 54,000 cubic yards (41,500 cubic meters). This paper reviews the project background, subsurface soil conditions and presents the design, construction and quality control of the deep mixing work for this levee repair project.INTRODUCTIONIn August 2005, Hurricane Katrina caused major damage to the federal and non-federal flood control projects in southeast Louisiana. In September 2005, Hurricane Rita caused further damage to this flood protection system. In an effort to minimize further damage and to enhance the protection level, certain non-federal levees located on the west bank of the Mississippi river in Plaquemines Parish, Louisiana were incorporated into the New Orleans to Venice Hurricane Protection project by the US Army Corps of Engineers (USACE). DMM techniques were then utilized by the USACE in several of these emergency projects and in many medium sized projects between 2006 and 2010 (Bruce et al. 2012). This project (called P-17A hereafter) which forms a part of this protection system is executed under the contract Emergency Levee Repairs, Contract P-17A. This is one of the largest projects of the USACE after LPV- 111. The huge LPV-111 project (5.5 miles (8.9 km) of levee) treated by DMM), the largest DMM project ever conducted outside Japan, began in 2010 and was completed in 2012 (Cali et al. 2012, Bruce et al. 2012).DMM is utilized at P-17A to construct a series of soil-cement panels oriented in the transverse direction of the existing levee to provide shear resistance to the levee against the lateral load during high flood water condition. The project extends 7297-foot (2,224 m) along the West Bank Levee of the Mississippi River in the Buras district of Louisiana, parallel to Louisiana Highway 23 (LA-23) as shown in Figure 1. It is located approximately 60 miles (96 km) south-east of downtown New Orleans."

Jan 1, 2015

By Andres M. Baquerizo, Jeremiah J. Filjones, Nicholas Feldt

The Estates at Acqualina located in Sunny Isles Beach, FL, is comprised of two, ocean-front, 50-story, luxury towers with podiums and villas. With city regulations now requesting that above-grade floors be limited to commercial or residential units, parking facilities for the tower structures were situated within two levels of underground basement parking. However, ensuring dry excavation through south Florida’s highly pervious limestone, immediately adjacent to the beach where the groundwater table is very shallow, can be extremely challenging and costly for developers. In recent years, significant advances have been made to overcome this challenge with the innovative use of deep soil mixing to create a “dry hole”, assisting in the construction of foundations and underground usable space for parking, storage, etc. The “dry hole” system includes a soil mix bottom seal, with soil mix secant pile walls in combination with auger cast deep foundation elements to support the future structure. This approach enables groundwater control to greater depths than can be achieved by conventional sheetpiling and dewatering. For the Estates at Acqualina, a successful turnkey, design-build joint venture between two foundation and geotechnical contractors resulted in a dry excavation to 34 ft (10.4 m) below grade and to a record- breaking auger cast pile depth of 182.3ft (55.6 m), all within an aggressive 26-week schedule to deliver the “dry hole” excavation for the first tower. This presentation will discuss the logistics, quality control, design, and safety for the different techniques involved. INTRODUCTION AND BACKGROUND The Estates of Acqualina is a pair of 50-story luxury towers located on Sunny Isles Beach in Florida with a two-level underground basement for parking. The project’s location just steps away from the Atlantic Ocean, geology, and high-water table created a challenging project. The owner, Trump Group, contracted the joint venture of HJ Foundation and Hayward Baker (HJ/HB) to design-assist-build a system to control the groundwater, allowing the 2-story underground parking structure to be constructed. In order to accomplish this task, the JV utilized an installation technique known as deep soil mixing. This technique mixes the in situ material with a cement slurry to create a very impermeable material called “soilcrete”.

Jan 1, 2019

By Sushant Upadhyaya, Deniz Karadeniz, Ahmed Mohamed

Soil setup analysis provides opportunities for efficiencies in pile foundation design and installation. Soil setup gain with time was evaluated as part of the foundation design and installation for twelve bridges along the Interstate 64 corridor between York County and Newport News in Virginia. The substructure elements of the bridges consist of driven precast prestressed concrete piles or H-piles. This case study describes lessons learned to understand the soil setup phenomenon during the installation of the piles in coastal plain. We were able to make expedited decisions during construction by analyzing previously performed pile dynamic analyzer (PDA) test results within the project alignment. Data evaluation included analyses of PDA data obtained from initial driving and restrike after a few hours to 5 weeks. The test data showed pile resistance increase up to twice in most cases and as high as four times in some cases. Foundation design and acceptance based on soil setup can provide opportunities for cost savings and advanced scheduling during construction.

By Mu Chen, Ye-Shuang Xu, Dong-Wei Hou, Shui-Long Shen, Huai-Na Wu

"This paper presents a laboratory investigation on the mechanical behaviors of the cement-clay admixture improved by polypropylene fiber. Cement can significantly improve the clay admixture. The fiber additive also improves the strength and ductility of the improved clay. The Unconfined Compression Strength (UCS) of the polypropylene fiber-reinforced cement-clay presents an overall trend to grow with the increase of fiber length. The improved clay reached its peak strength at the fiber content of 0.5%. Then the UCS of the improved clay will slowly reverse if the fiber content continues to rise. For study of curing time, improved clay behaves better in its early strength, but an inhibition will be brought about if fibers are excessive.INTRODUCTIONGround improvement technology is essential for construction of structures in soft ground. Some traditional techniques often cost much but result in little. For instance, along the coastal region of China, soft ground is often improved by backfill with high quality sandy soil transported far away, leading to high additional haulage costs and long construction period. Reutilizing the excavated soil as backfill or subgrade after treatment, by contrast, will be more economical and effective (Hufenus et al., 2006). Many researches have been conducted to improve the compression strength of soft soil, among which, the method of mixing the soft soil with cement and fly ash is one of the most common ways (Kolias et al., 2005; Horpibulsuk et al., 2009; Porcino et al., 2012). It is known that soil resists well against compression and shear force but behaves poorly in resistance to tension. Therefore, utilizing tensile elements such as fibers and strips to improve the tensile strength will be effective because of its strength isotropy, better durability and cost effective (Haeri et al., 2000; Kaniraj and Havanagi, 2001; Consoli et al., 2010)."

Jan 1, 2015

By Shahriar Vahdani, Andy Herlache, Andrew Bro, Wei-Yu Chen

"The Presidio Parkway Project will reconstruct approximately 1.6 miles of highway, including seven bridges, three cut-and-cover tunnels, and an undercrossing connecting the Golden Gate Bridge to the City of San Francisco, California. The project site is approximately 5.6 miles from the San Andreas Fault, which is capable of producing magnitude 8 earthquakes. Seismic hazards include strong ground shaking, soil liquefaction, ground settlement, and lateral spreading. At the Tennessee Hollow bridge section up to 30 feet of loose sands and soft clays are present. Concerns are raised that standalone drilled piers will experience excessive lateral soil loads from liquefaction-induced lateral spreading pressure resulting in excessive pier head displacement of up to 8 inches. Ground improvement by Cement Deep Soil Mixing (CDSM) is proposed to provide additional foundation stiffness. This paper presents the methodology to: 1) assess the effectiveness of the ground improvement in resisting lateral spreading, and 2) optimize ground improvement design at individual bridge bents based on local site condition. A series of 3-D numerical analyses are conducted and the results show that drilled piers with CDSM ground improvement are capable of withstanding seismic demands from lateral spreading and the lateral pier head displacement is reduced to less than 2 inches. The adopted analytical approach is efficient at modifying design for individual bents and can be considered for future pier foundation design in seismically active areas. IntroductionThe Tennessee Hollow bridge section (Low Viaduct) is an integral component of the Presidio Parkway project which will replace the existing facility with a new multi-lane roadway between the Golden Gate Bridge and the City of San Francisco. As shown on Figure 1, the project site is located about 5.6 miles east of the San Andreas Fault and 12.5 miles west of the Hayward Fault. The Low Viaduct will span over a future wetland habitat subject to tidal fluctuations and potential scouring."

Jan 1, 2014

By Neil T. Russo, Peter M. Kandaris, Jogi S. Gadok

"Assessment of subsurface data for foundation design in support of long high voltage electric transmission lines is best accomplished using a probabilistic strategy since only a small portion of structure locations are typically sampled. Probabilistic approaches provide a tool to evaluate site uncertainty in a systematic and rational manner. This paper provides a case history of a risk-based design approach for a recently completed 191-mile long 69/161/345kV steel monopole transmission line traversing Central Iowa. The project owner made available limited subsurface information at project initiation, requiring the design team to obtain additional data within a constrained budget for 1067 large diameter, laterally-loaded deep drilled shaft reinforced concrete piers. The team commissioned a geologic desktop study to reduce uncertainty in subsurface evaluations and aid in selecting additional sample sites. In total, investigation programs tested approximately 15 percent of structure sites. The paper details the probabilistic approach used to estimate foundation geotechnical design parameters, with information from the various studies categorizing strata both laterally and with depth. Low-bound parameters were estimated via a statistical approach at a predetermined reliability level. Significant savings resulted from this approach when compared to conservative deterministic processes. Project QA/QC logged subsurface soil conditions during foundation excavation, then compared as-found conditions to the conditions assumed for design. The team redesigned foundations if either a non-conservative variance in soil conditions was observed or if bedrock elevation differed significantly from design assumptions. As a result, only 22 out of 1067 foundations required modification during construction (2% variance from initial design) with negligible impact on the construction budget and schedule.INTRODUCTIONFoundation design for long high voltage transmission lines presents a unique challenge in that the assessment of subsurface conditions typically requires substantial data that may or may not be obtainable. Investigations are usually performed well in advance of construction, often with limited access to structure sites and typically in remote areas. Probability and risk-based investigation and design strategies offer an opportunity to systematically estimate subsurface profiles and geotechnical design properties with limited data. Risk can be further reduced with dedicated field inspection of foundation construction along with good field and design team communication during construction. This paper presents a case history of probabilistic methods used for the investigation and design of electric transmission line foundations."

Jan 1, 2017

By L. D. Johnson

12 groups of 12 precast prestressed (PCPS) piles were driven in the lagoon of Kwajalein Island to support a dry dock. Pre-construction investigation of the calcareous coral sands and static pile loeid tests were performed to determine if the 7.9 by 7.9 cm (20 by 20 inches) by 26 m (85 ft) long PCPS piles embedded to a depth of 16 m (53 ft) would adequately support the dry dock. Driving records for production piles indicated that the blowcounts of the piles at the fincil embedment depth became substantially less than expected as piles wssre driven further toward the lagoon end of the dry dock and decreased to as low as 2 blows/ft. A supplemental investigation that included a static load test on a production pile, the driving of an indicator pile, and restrikes indicated that the pile foundation has adequate bearing capacity. The observed bearing capacity appears to be effected by several mechanisms including breakdown of cementation between sand particles, densification of the sands during driving, and dissipation of excess pore pressures and recementation after driving.

Jan 1, 1993

By Yazn Khasawneh Ph. D. P. E., Will Tjaden, Spencer E. Ness P. E., Mohammed Nasim Ph. D. P. E.

Wind turbine components undergo many loading cycles during their operational life. Additionally, wind turbines may undergo extreme loading conditions from natural hazards, mechanical failures, or emergency stops. Current design practice for the foundations of wind turbines accounts for these complex loading conditions through a simplified pseudo-static approach based structural loading combinations. A rotational stiffness for the foundation is estimated from the pseudo-static analysis and then compared to an acceptable minimum rotational stiffness provided by the turbine manufacturer. These minimum rotational stiffnesses are based on dynamic analysis of the tower and nacelle system with the foundation represented as linear springs. This approach provides a reasonable approach to the foundation design but does not accurately capture the true dynamic performance of the entire soil-foundation-tower-nacelle system. This becomes especially important for pier-type foundations, which are being more commonly used to support modern and future generations of larger turbines. Additionally, the dynamic performance of the foundation will vary as the adjacent soil undergoes a large number of loading cycles of varying strain magnitudes. In this study, the full turbine-tower-foundation-soil system was modeled using finite element methods. An advanced non-linear soil constitutive model and dynamic loading time histories were used to investigate changes in stiffness of the soil, and the possible impact on the dynamic response of the system. Results were compared to conventional design methodologies with the goal of reducing foundation capital costs while avoiding increases in O&M costs and which can lower the LCOE of wind energy.

Oct 1, 2022

By Frank Rausche

Introduction and Background Testing -Pile Preparation -Data Processing -Data Interpretation/Case Studies Case Studies - Existing Piles Stories from around the world

Jan 1, 2001

By Waddah Akili

The demand on pile installation in the offshore of the Arabian Gulf has, over the last two decades, experienced unprecedented boom, triggered by the construction of platforms, to help facilitate the production and transport of oil and gas. Available borehole data show that ground conditions for pile installation in the offshore is highly variable, resulting in misassessment of insitu conditions, leading to a huge discrepancy between ultimate pile capacities, based on design, and actual capacities after installation. The paper makes use of pile installation records derived from several platforms in the offshore of the state of Qatar, the Gulf Region. More specifically, the paper evaluates “as–installed” ultimate capacities and safety factors, recommends remedial installation procedures, and proposes a means for determining pile acceptability for piles meeting refusal short of design penetration. The paper offers what is believed to be relevant recommendations to guide the design and installation of future offshore structures; enabling the geotechnical community in the Region to solve their current offshore pile installation problems and gain an added margin of confidence regarding the ultimate capacity of installed piles.

Jan 1, 2004

By Allan Herse

"The years following World War II were nation building years in Australia. Soldiers returned from the European and Asian theatres of war sparking a major infrastructure construction boom. Dams and highways were built to keep up with the growth of towns and cities, which were bursting at the seams, not just from the returning soldiers settling down with their families but also from the many waves of refugees from war torn areas around the globe.The demand for electricity generation and distribution required for the growing population sparked the expansion of the national power grid with new high-voltage transmission towers appearing across the landscape. However, with an original design life of 50 years, those transmission lines constructed in the 1950s are nearing, or are at the end of, their anticipated service life.In recent years, the Australian power distribution network has changed from a period of high construction activity in greenfield high-voltage lines to a period that is now focused on reducing cost and maintaining existing assets. Replacing aboveground structural members and electrical components is relatively simple even under live conditions. However, the replacement or repair of tower foundations, many of which are in remote locations, has been a problem that has caused difficulties for power utilities trying to operate on a budget while also avoiding costly and unpopular power outages.With thousands of miles of aging transmission lines needing life extension work, Piling & Civil Australia (PCA) has developed a patented system of upgrading the foundations with micropiles while under live-line conditions without requiring costly outages. The system is seen as revolutionary by power utilities, allowing the utilities to extend the life of their existing assets until demand increases to warrant the construction of a new line. PCA has been working on a potential solution with Powerlink Queensland for the past 5 years to develop a quick and cost-effective foundation replacement system that can extend the life of its existing asset base anywhere from an additional 5 years to 50 years.With design support from Quanta Subsurface, USA, PCA recently completed the foundation replacement of 26 lattice tower foundations in the Townsville region of North Queensland. Using a steel bracket (patent pending) to connect hollow bar micropiles to the lattice towers, the installation techniques that were developed enabled the micropiles to be installed within a tolerance of less than about 3/8 in (10 mm) through the existing steel grillage foundation while maintaining live line conditions. The project was an Australian first and a trial by Powerlink for wider use within its network, and it was delivered on time and within budget at one tenth of the cost of traditional methods."

Jan 1, 2017

By Allan Herse

"The years following World War II were nation building years in Australia. Soldiers returned from the European and Asian theatres of war sparking a major infrastructure construction boom. Dams and highways were built to keep up with the growth of towns and cities, which were bursting at the seams, not just from the returning soldiers settling down with their families but also from the many waves of refugees from war torn areas around the globe.The demand for electricity generation and distribution required for the growing population sparked the expansion of the national power grid with new high-voltage transmission towers appearing across the landscape. However, with an original design life of 50 years, those transmission lines constructed in the 1950s are nearing, or are at the end of, their anticipated service life.In recent years, the Australian power distribution network has changed from a period of high construction activity in greenfield high-voltage lines to a period that is now focused on reducing cost and maintaining existing assets. Replacing aboveground structural members and electrical components is relatively simple even under live conditions. However, the replacement or repair of tower foundations, many of which are in remote locations, has been a problem that has caused difficulties for power utilities trying to operate on a budget while also avoiding costly and unpopular power outages. With thousands of miles of aging transmission lines needing life extension work, Piling & Civil Australia (PCA) has developed a patented system of upgrading the foundations with micropiles while under live-line conditions without requiring costly outages. The system is seen as revolutionary by power utilities, allowing the utilities to extend the life of their existing assets until demand increases to warrant the construction of a new line. PCA has been working on a potential solution with Powerlink Queensland for the past 5 years to develop a quick and cost-effective foundation replacement system that can extend the life of its existing asset base anywhere from an additional 5 years to 50 years.With design support from Quanta Subsurface, USA, PCA recently completed the foundation replacement of 26 lattice tower foundations in the Townsville region of North Queensland. Using a steel bracket (patent pending) to connect hollow bar micropiles to the lattice towers, the installation techniques that were developed enabled the micropiles to be installed within a tolerance of less than about 3/8 in (10 mm) through the existing steel grillage foundation while maintaining live line conditions. The project was an Australian first and a trial by Powerlink for wider use within its network, and it was delivered on time and within budget at one tenth of the cost of traditional methods."

Jan 1, 2017