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By Cemal Can Maslak, Vijaya Bhushan Rao, Vidyaranya Bandi, Karsten Beckhaus

A Large Earth Cum Rock Fill, ECRF Dam is under construction at Polavaram in the state of Andhra Pradesh in India as part of an irrigation project. The Embankment crest width of the dam is 12.5m and base width is of approximately 136.75m with a stepped sloping height of 27m on both upstream/downstream sides. Once the 1.2m Thick Plastic concrete cut-off wall is constructed below the dam along the longitudinal central axis to avoid seepage, this magnificent structure will be supported on a series of Deep Mixing Columns and Stone Columns that are evenly arranged under the footprint of ECRF Dam forming a smooth transition of gradually reducing stiffness moduli of treated ground from the center of the embankment, where the foundation stresses are high, towards the edges in order to be able to progressively limit the settlements under the dam to a specified allowable limit. As such the required post treatment stiffness in case of stone columns is 2 times of the in-situ stiffness of foundation soil, whereas it is expected to be 5 times improvement for Deep Mixing as per project specifications. Laboratory testing and Field Trials undertaken successfully to verify the design.

Sep 1, 2022

By George Burke

"Many soil mixing methods have evolved over the years, but the Trench Cutting Re-mixing Deep method (TRD) was developed in Japan, circa 1993, to construct continuous uniform cutoff walls, without the need for an open trench. TRD mixing has been used on over 300 projects in Japan for excavation support, groundwater barriers, liquefaction mitigation, soil improvement and pollution containment. To date, TRD mixing has been used on only three projects in the United States: a test cell in Long Beach, Calif., for seawater intrusion barrier in 2004; a groundwater barrier at a wastewater treatment plant in Lincoln, Calif., in 2005; and presently at Herbert Hoover Dike surrounding Lake Okeechobee in southeastern Florida.The most notable benefits of TRD are its abilities to overcome difficult geology, such as layered rock and dense cobbles and gravels that hinder other soil mixing methods, and to create extremely high-quality walls. The method is ideal for situations in which access precludes the use of more traditional methods due to spoil control, such as waterways and congested urban environments or subsurface obstruction/difficult ground. Spoil disposal is minimized since TRD mixes the soil in place.TRD mixing has a horizontal continuity advantage over traditional multi-auger deep soil mixing (DSM) systems. Because DSM systems create walls by overlapping soil-cement columns, the auger may be deflected by difficult ground, and gaps are possible. Gaps may also occur when constructing an exceptionally deep wall due to the possibility of auger deviation from its required vertical alignment.The method also has a homogeneity advantage in layered soils. Because DSM constructs columns by rotating the defined length mixing tools up and down the soil profile while injecting binder, strength and permeability in each layer will vary. The TRD method vertically mixes the entire profile and core samples show highly uniform strength. It is most cost-effective in deep difficult ground such as layered rock or dense cobbles and gravels."

Jan 1, 2009

By Vishal Pathak, Shailesh A. Godhuly

Ground Modification System in terms of Jet Grouting for soil strengthening and mass stabilization was engaged for a power plant project in an international power project, engineered by L&T-S&L. The site Geology consist of cohesionless type of sandy alluvial deposits (silty fine sand) as the main formation. Ground water table is encountered at shallow depth. Geological interpretation is done using soil investigation data along with CPT’s. This paper discusses design and implementation of jet grout technique to improve the mechanical behaviour of soil. To distribute load evenly from superstructure, a layer of growmast (drainage blanket) is laid above jet grout columns. Settlement evaluation is done using Finite element analysis with Plaxis 2D and Settle 3D. In the project, selected equipment foundations are resting on jet-grout columns including vibratory equipment like 144MW Gas Turbine etc. The project has been commissioned in September 2021 and operating with full capacity.

Sep 1, 2022

"Every year during the Transportation Research Board (TRB) Annual Meeting in Washington D.C., the Federal Highway Administration (FHWA) National Geotechnical Team (NGT) takes time to talk about what we are doing in research, training development and policy support. At times, I have jokingly referred to it as the State of the Program Address, but we do see it as an important opportunity to update our transportation partners on priorities and needs for the program.This update is really a snapshot of the program during the previous year, with a look at projects that are currently active. Activities undertaken by the NGT are funded from multiyear roadmaps maintained by the FHWA program and research offices, and reflect trends and opportunities affecting and influencing transportation geotechnics now and in the future. The roadmaps identify activities in research, development, guidance, technology transfer and training that will be accomplished by the NGT through and beyond FY 2020 in eight broadly-defined focus areas: • Extreme events, geohazards and sustainable geotechnics• Performance management• Reliability-based design and construction• Advanced geotechnical modeling• Alternative delivery methods• Design and construction optimization• Site characterization• Quality assuranceThe process to identify focus areas and to develop activities that will be addressed by the NGT is guided and informed through input from the FHWA NGT members, and considers feedback and input from State Departments of Transportation (DOTs), FHWA Division offices, industry and academia. This process is revisited annually to review not only the activities that are currently funded, or will be funded, but also to review the relevance of the focus areas with respect to the future needs of the FHWA, State DOTs and the transportation community.In 2016, the NGT was successful in delivering several products that will advance the state of the practice and that better support policy. Products developed included research reports, design and construction guidance, and training courses. In 2017, the research and program offices will continue to work on projects that fit within our prioritized plan and that positively impact the geotechnical community as a whole. A listing of recently completed and currently active projects is provided below."

Jan 1, 2017

By Osvaldo Valdez, Matteo Bertoni, Aem Ragy

The East St. Louis Deep Cutoff Wall project is located in the area of East St. Louis, Illinois, across the Mississippi River from the city of St. Louis, Missouri, along the left descending bank of the river. The project is a fundamental part of the U.S. Army Corps of Engineers' (USACE) effort to rehabilitate and secure the aging East St. Louis levee system that provides flood protection to approxi- mately 250,000 residents and more than $4.5 billion in economic value. The project was devised and de- signed by USACE as a cutoff wall to be installed in the Metro East Sanitary District levee segment, one of the levee segments that form the East St. Louis system. The contract for the construc- tion of the cutoff wall was awarded in November 2019 to Bauer Foundation, the American subsidiary of the Bauer Group.

Sep 1, 2023

By Sebastian Lobo-Guerrero

Welcome to DFI45! our first on-line annual meeting. We cannot deny the severe impacts that the COVID19 pandemic is having in our industry and our lives. We extend our support to all of our members that have been impacted in many different ways. But through the middle of this difficult and challenging times, our beloved annual conference emerges, trying to re-unite our industry and remind us why we love what we do so much. DFI45 was not originally planned to be delivered virtually, but as our world changed, we adapted. Adversity became an opportunity to re-invent our annual conference. Thanks to the vision of our Organizing Committee, we saw the amazing new possibilities and DFI45 is today a reality. Our theme for this year is People + Purpose + Passion. This theme was decided before the COVID 19 pandemic started, but today it is more relevant than ever before. We are a group of very diverse people at DFI. Our organization includes Contractors, Consultants, Suppliers, and Academics just to name a few sub-groups. But we all have a common purpose and try to find common ground. We are all extremely passionate about what we do, and this excitement is really what makes this organization what it is today. This conference celebrates this passion as you can see in our three main Keynote Sessions. On a local scale, we want to go back and remember the contribution of our industry to our beloved National Monuments in Washington D.C. On a national scale, we want to explore and recap the development of Government Guidelines and Specifications that became the world standards. And finally, we want to close the conference with a session celebrating the family legacy and share amazing stories of families with multiple generations working in our industry. Besides our Keynote Lectures, the conference is full of exciting content such as several case histories, experimental research in deep foundations, applications of new technologies, business aspects and risk management considerations for deep foundations, just to list a few. We also have our now traditional events such as the Hal Hunt Lecture, Awards Reception, DFI Educational Trust 5K Fundraiser, etc. For the first time, all this content will be delivered using different virtual formats, including on-demand presentations, plenary sessions, interactive chat rooms, etc. We are excited about these possibilities. To conclude, we need to recognize the people that against all odds made this conference a reality. First our sponsors, they adapted to the most abrupt change never thought before, and they always stayed there with us, providing unconditional support. Without them no conference is possible. Next, our Organizing Committee that re-invented the concept of an annual conference and found new and exciting ways to make this happen! Our Technical Program Committee led by our Technical Program Chairs, Jennifer Nicks and Gregg Piazza, showed us that nothing is impossible. And last, but not least, the amazing DFI staff that make dreams reality. It has been an honor to serve as the Conference Chair for DFI45. It is an experience that will stay with me for the rest of my career. Conference Chair: Sebastian Lobo Guerrero, Ph.D., P.E. American Geotechnical and Environmental Services (A.G.E.S.)

Oct 27, 2020

By Lynn Crayne

We used Glyoxal as the hardener, at a final concentration of 10% by volume and therefore 20% by volume in the A-Component. They worked pretty well what we did was we shaved the joints on each of the pipes when we assembled them so they wouldn't rip the packers and then we greased the packers very well going in. We had to replace some but we have any getting stuck or didn't lose any pipes.

Feb 10, 2003

By Ivan Hee

The 2.5km long bridge over the Beauharnois Canal and St. Lawrence Seaway is a major structure in the new Autoroute 30 project near Montreal. Foundations for the bridge consist of footings on bedrock, driven piles, and drilled shafts. This paper describes the design, verification, and construction of 1.85m diameter drilled shafts socketed into very strong and abrasive dolomitic sandstone. Two loading tests on sacrificial, heavily-instrumented, 1.18m diameter test shafts using Osterberg load cells were performed, with telltales installed to monitor a possible rock cone failure mechanism. The loading tests resulted in a revision to the initial design and provided a greater understanding of the cone uplift mechanism in rock. Insights gained are discussed and economies of the load testing program presented. Construction methodologies are also presented.

Jan 1, 2011

By Silvana B. Foá

Results from full-scale loading tests showed the use of the dynamic increasing energy test (DIET) to verify the capacity of deep foundations. This method allows the measurement of dynamic resistance - displacement curve and the prediction of the static resistance -displacement curve of the pile-soil system. The comparison between the use of DIET versus the static load test is also considered herein. This work was divided in two different phases, the first accomplished in Salvador (Bahia) and the second in Brasilia (Federal District), both in Brazil. The first phase consisted of field loading tests carried out on piles comprised by an approximate 10 to 12 meters thick deposit of fine saturated sand, overlying a stiff clay layer, which is found in certain areas of the Brazilian Northeast. Two metallic (rail track) piles were field loaded in this site. One of them was dynamically tested and the other was statically tested. The second site belongs to the Post Graduate Program of the University of Brasilia. It is comprised by an approximate 8 to 14 meter think deposit of porous clay, overlying a hard strata of saprolitic state. In this site a unique precast driven centrifuged pile was tested. The DIET procedure has demonstrated to be a tool of fast execution and low cost (if compared to static load test). It is a promising procedure to evaluate the behavior of pile-soil system.

Jan 1, 2002

By Zhang Wengang, L. John Endicott

The properties of many geological materials are variable. This is especially true for variations in elevation of the top of rock profile, strength of weathered rock, and conductivity of rock masses. Often the site investigation stage is completed by site specific ground investigation utilizing boring, sampling, and testing. Statistically this is a sampling procedure, but the borings are often widely spaced, and ground conditions between borings are deduced by interpolation. Often budgets are a limiting restraint and the information that is obtained may be less than desired. Sampling and testing is often biased. If claims for unforeseen ground conditions are to be avoided, the properties of the ground should be adequately identified. This paper describes how data can be used to evaluate the subsurface top of rock profiles, and can give insight into representative, maximum, and minimum strengths, and variation in conductivity relating to inflow of water into excavations, that can assist in planning the works and also in resolution, or avoidance, of disputes about unforeseen ground conditions. INTRODUCTION The mechanical properties of the ground are naturally variable. The work of Geologists, Engineering Geologists and Geotechnical Engineers is fundamentally investigative. Frequently, budgets for ground investigation are squeezed, resulting in widely spaced boreholes, with conditions between them determined by interpolation. Profiling can be adopted but the measurement, such as seismic velocity, is used as an indirect means of computing in-situ profiles and mass properties. Often a lot of test data are generated on large projects or by many projects in the same vicinity. Published data enlarge the database for a given project, and databases can be interrogated to gain insight into different categories of ground. Integration with geological studies can then lead to more reliable characterization of the ground in terms of identifying the materials present, their extent and their range of properties. This paper focuses on properties of rocks that are generally required for ground engineering, namely the top of rock profile, the unconfined strength of rock materials, and the mass conductivity. Data are obtained from Granodiorite and Granite in Hong Kong, and from Granite and the Jurong Series of weakly metamorphosed sedimentary rocks in Singapore. All four rock types have been tropically weathered, resulting in widely varying top of rock profiles, material strengths and mass conductivity. With a wide range in values for these parameters, project specific ground investigation conducted within a limited budget may run the risk of falling short of obtaining sufficiently reliable data sets, resulting in risk that unforeseen ground conditions may be encountered.

Jan 1, 2019

By Faisal Shalzad, Adnan Anwar Malik, Tadashi Maejima, Jiro Kuwano

Single helix screw piles carry most of the structural load through end-bearing if the helix is embedded in the dense bearing layer. The tip condition of the central shaft of the screw pile can be closed, closed with cutting blades, opened with flat cut, and opened with wedge shape cut and its selection is based on the insitu ground conditions. These different end conditions of the central shaft disturb the ground differently, leading to the change in bearing capacity. In this study, an attempt is made to investigate the effect of open and close-end screw piles on installation effort (installation load and torque) and bearing performance in the dense bearing layer. The model steel screw pile with a pile shaft diameter of 21.7 mm and helix diameter of 43 mm is used in this study. Test results show that the open-end screw pile required less installation effort than the close-end pile that penetrated the bearing layer by 1Dhwith an unplugged condition. Further, the open-end screw pile shows a higher bearing response than the close-end screw pile if it enters the bearing layer with an unplugged condition.

Oct 1, 2022

By Paul R. Lear

Sustainability continues to be an important aspect of remediation and infrastructure projects. Deep soil mixing (DSM), a common construction and remedial technology, can easily incorporate the following sustainability best management practices (BMPs), including Minimizing Total Energy Use and Maximizing Use of Renewable Energy; Minimizing Air Pollutants and Greenhouse Gas (GHG) Emissions and Maximizing Use of Machinery Equipped with Advanced Emission; Minimizing Water Use and Impacts to Water Resources; Beneficial Reuse of Materials/Reduction of Materials and Waste Reduction; Use of Local Labor and Supplies. This paper focuses on the sustainability of DSM treatment and provide carbon footprint calculations at least one completed DSM project which used these sustainability BMPs to demonstrate the environmental impact of the sustainability.

Sep 8, 2021

By John P. Briand III, Douglas J. Aghjayan, Robert E. Fosse

This paper highlights the successful pile load testing program for the redevelopment of Pier One in East Boston, Massachusetts. Pier One is a 5.4-acre parcel on a dormant waterfront site used in the 1950s as a warehouse and distribution facility. The developer plans to re-use the existing 14-inch-diameter concrete-filled steel pipe piles to support four 5- to 7-story apartment buildings above a 2-story parking garage. A pile load testing program was developed to establish if the existing piles could support design loads of 240 kips for project financial feasibility and up to 300 kips for a significant reduction in future foundation costs. The Phase 1 program consisted of statnamic and dynamic load testing on two piles with two loading intervals (200 and 240 kips). Based upon the favorable results of the Phase 1 program, the Phase 2 program involved statnamic load testing on two piles and dynamic load testing on ten piles with three loading intervals (200, 240, and 300 kips). The Phase 2 program confirmed the favorable results which were applied across varying strata thicknesses and pile embedment depths. The average allowable capacity for the piles tested was greater than 300 kips with pile movement up to 0.3 inches.

By Peter Faust, Peter Hubbard, Kenichi Soga

The European Federation of Foundation Contractors (EFFC) and The Deep Foundations Institute (DFI) have set up a task group to compile a Guide for Working Platforms. The first edition of this Guide has been published in January 2020. The aim of the Guide is to provide reliable methods for design, testing and verification of working platforms for construction equipment, especially in the deep foundation industry where track loads can be excessive due to the nature of its operations. The Guide has identified areas where knowledge is limited. Actual track pressure and its distribution along the length of the tracks is still not well researched. Current recommendation provided in EN 16228-1 are believed to be overly simplified and may lead to conservative requirements for working platform thickness. This paper presents results of a series of field tests where the actual track pressure of a large drilling rig during operation was measured in real time together with the deformation of the working platform. Embedded, distributed fiber optic sensing (DFOS) at different depths throughout the platform allowed for a three-dimensional evaluation of the platform deformation throughout the entire operation. Results will help to develop more reliable recommendations for future safety requirements of working platforms for deep foundation equipment.

May 1, 2022

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006

By Ehab S. Shatnawi

It is common in practice to design laterally loaded rock-socketed drilled shafts using the p-y curve methods. However, the existing p-y curve criteria for rock were derived either semi-empirically or based on the assumption that the rock is an elastic isotropic continuum. The assumption of isotropy may be invalid for rocks with intrinsic anisotropy or for rocks with joints and bedding planes. Therefore, there is a need to develop a new p-y curve criterion to take into account the effects of rock anisotropy on the response of laterally loaded shafts. This paper presents a method for estimating the initial tangent Ki to the p-y curve for rock that can be characterized as transversely isotropic elastic continuum. Examples of transversely isotropic rock formation can be seen in most sedimentary rock where dominant bedding planes exist. The knowledge of the initial tangent to p-y curve is important, because it controls to a large extent the predicted deflection of laterally loaded drilled shaft in rock. The 3-D finite element parametric study results of a laterally loaded drilled shafts socketed in transversely isotropic continuum are employed to develop a series of design charts for estimating Ki as a function of transversely isotropic elastic constants.

Jan 1, 2007

By Darrell Wilder

The Trenton Water Treatment Facility in Trenton, New Jersey, is expanding to upgrade existing facilities and to meet the increasing demands of the public. The facility sits uncomfortably between the northern bank of the Delaware River and Route 29, a busy traffic corridor. Flooding along this bank of the river occurs frequently and disrupts traffic along Route 29. The expansion plans for the facility call for several large clarifying tanks on a mat foundation covering an area of about 100 x 350 ft. The original design was to remove and replace up to 20 ft of existing fill and soft materials. Due to the close proximity to the existing structures and the Delaware River, it would be necessary to use sheet piles and tiebacks to support the proposed excavation, as well as the existing structures. The solution adopted consisted of the installation of vibro-replacement stone columns to improve the in situ soils and eliminate the need for excavation and replacement. This approach was tremendously successful. It mitigated the significant risk of flooding of the excavation, and provided a cost-effective alternative to mitigate settlement of the proposed tanks on the poor soft subgrade soils. This paper presents the details of the criteria for selection and design of the stone columns, and the process followed for installation of the stone columns and for verification of the level of soil improvement achieved. It also includes a back analysis of the results of a large scale, 10- by 10-foot plate load test performed on a group of stone columns using numerical procedures and recommendations for design and construction.

Jan 1, 2008

By Frank Albrecht, Brian McCarthy

"The Ararat Terminal Station (ARTS) is located 190km to the north-west of Melbourne, approximately 1.7km to the north of Elmhurst Township in the Pyrenees region of western Victoria, Australia. The site occupies an area of approximately 7.2 hectare of farmland. The electricity generated by the Ararat Wind Farm is directed to the ARTS terminal station before being connected to the grid. The ARTS structural design includes more than 180 steel yard support structures, three 25m-tall gantry ‘A’ frames, three modular control room buildings, a precast transformer bund, precast fire wall structures and related foundation design. Innovative driven engineered glue laminated timber (glulam) piles in a cruciform shape were used to reduce the foundation construction time, cost and the amount of concrete used in the project. It is the first time that engineered timber piles made from farmed Australian pine trees have been used in a large-scale environmentally-friendly project. Durability of the timber was achieved by H5 treatment and the use of reinforced concrete pile caps to protect the cruciform timber piles at the ground line. A pile-driving sequence was developed based on field trials. The lateral load capacities of the piles were estimated using engineering principles and from full-scale tests in the field. This paper provides an overview of details of engineered timber cruciform piles, durability of timber piles, design information, pile construction procedures, pile-driving procedures, the testing protocol, test results and validation. The test results were compared with predictions from several methods. In addition, potential future applications of similar systems in other infrastructure projects, and opportunities for future improvements are discussed. The structural aspects of this project were presented in a previous paper at the World Conference on Timber Engineering in Vienna in August 2016. See http://wcte2016.conf.tuwien.ac.at/home/ for further information."

Jan 1, 1900

By Andrew Middleton, Mark Wyatt

"The Brickworks Marketplace Project is a significant shopping centre development in inner north west Adelaide constructed by Badge Constructions in 2014 and 2015. The site was a former brickworks with a deep pit containing various extents of uncontrolled fill which was to remain on site, and with a remaining void up to 6 m in depth. The existing uncontrolled fill was improved using the High Energy Impact Compaction system, and the pit backfilled using a quarry crusher byproduct selected by trial and a recycled crushed concrete and bricks and compacted in deep lifts. This approach resulted in significant savings in compaction time, cost and building foundations. The settlements of various parts of the completed works have been monitored since February 2015 and this monitoring has demonstrated small settlements which meet the user’s constraints.INTRODUCTIONThe Torrensville Brickwork Markets project involved the transformation of a former brickworks and clay pit site into a regional 17,000m2 shopping centre, opening in June 2015.The site was a former brickworks with adjoining clay borrow pit. The clay pit had been partially backfilled over many years with ‘uncontrolled’ fill comprising ‘clean’ soil, bricks and kiln dust typically of the following thicknesses:??of the order of up to 7 m to 10 m but locally up to 15 m in the western part of the site??2 m to 5 m in the south-eastern part of the site; and??less than 0.5 m in the north-eastern part of the siteAnecdotal reports suggested compaction of some of the fill may have been undertaken, although this not able to be confirmed nor records obtained.Initially it was proposed to take up the existing uncontrolled fill, sort and recompact or remove to landfill, followed by backfilling in conventional means over 500,000 cubic metres of imported filling to a thickness of up to approximately 6m to backfill the former pit. This work represented a significant cost and was not economically viable.During early negotiations, the contractor proposed an alternative to retain and ground improve the existing filling on site, and to backfill the pit with fill placed and compacted in deep lifts, thereby significantly improving the economics, environmental and community impacts of the proposed works.The developer agreed to the proposal with the following performance criteria:??a settlement of =10 mm after 10 passes by the Impact Compactor (on existing subgrade areas);??a bearing capacity of 250 kPa for high level footings;??a maximum long term differential settlement of 40 mm (measured over 16 m), ie. 1 in 400; and??a minimum modulus of 40MPa."

Jan 1, 1900

By Jamey Rosen

A Project Information Management System (PIMS) was developed to manage and analyze QC data at the Herbert Hoover Dike Rehabilitation Dam Modification Cutoff Wall (owned by the Jacksonville District of the United States Army Corps of Engineers). A special feature of this PIMS was its geospatial component. Data collected from Bauer drill rigs were automatically “geoprocessed” into threedimensional features representing the predrill, jet grout, and Cutter Soil Mixing panel elements, as well as calculated verticality and overlap metrics. These features were visualized in interactive planimetric, profile, and 3D views that facilitated several quality control activities during the project.