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By Leonhard Weixler, Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to construct structural elements in the ground, commonly used for retention systems, permanent foundation elements or deep ground-water barriers, named Cut-Off-Walls (COW). It can be anticipated that global urbanization and increasing demands on environmental considerations will need to be accommodated in underground space in the future. These trends show an increasing requirement for diaphragm walling in even more complex conditions, especially in inner-city applications with limited space. Therefore, there is the demand to minimize the size of equipment to accommodate such projects. Following this demand, a new trench cutter system, the so-called CUBE System, was recently developed. The complete trench cutter system has been fit into container size dimensions so that it can work in very limited space conditions. In addition, complex conditions in terms of space limitations require specifically adapted solutions for slurry, spoil, reinforcement and concrete handling and the related logistics to ensure smooth production. Due to the limited space requirements, the impact on the surrounding environment is limited. As the system is electric driven, an additional reduction of carbon footprint can be expected. First tests of the system have been carried out and the results will be shared. The paper will explain the construction process and the specific challenges and experiences made for these extreme conditions.

Oct 1, 2022

By Jim Henry

I would say mainly the cost. I showed only 3 cases. One of them was the one that Allen just described and there were two other cases. In those cases it was fairly easy to develop a solution using limited mobility grout to treat the soft soils suitable for the limited bearing pressures required by the structures. LMG readily provided a fairly reliable system for the foundation support at a reasonable cost.

Feb 10, 2003

By H. Hayashi, M. Yamaki, H. Hashimoto, T. Yamanashi

"In an experiment on a trial embankment, the deformation mode of the improved ground at the toe of the embankment was compared with the deformation mode of the unimproved ground. This comparison showed that the behavior exhibited by the improved ground was the same as that exhibited by the unimproved ground, despite the low improvement rate (ap = 10%) of the ground improvement. Thus, the improved ground and the unimproved ground were found to be functioning as composite ground. Further, the strain that developed in the geo-textile used for the crushed-stone mat was considerably less than the strain specified by the design strength. As a result, it was found that a crushed-stone mat can serve as a mattress.OVERVIEW OF THE TEST CONSTRUCTIONLow Improvement-Rate Soil in Combination with Crushed-Stone MatIn Hokkaido, approximately 2,000 km2 of the land is peat land, an area almost as large as Tokyo. Such land accounts for 6% of Hokkaido’s plains and 2.4% of its total land area. The peat layer is normally 3 to 5 m thick and underlain by a layer of soft, cohesive soil whose thickness may exceed 20 m. In such a ground, consolidation using cement may generate differential settlement between improved soil as a result of embankment construction or lateral deformation caused by the slipping of unimproved ground. Therefore, the improvement ratio (ap) is designed to be at least 50% by the Manual for Construction on Soft Peaty Ground (CERI, 2011 [1]). Consolidation of ground with a low improvement ratio in combination with crushed stone-mat installation is a measure for soft ground (Figure 1). In this method, soil with a lower Improvement ratio than that of conventional improved soil (e.g., ap=10%) is placed beneath the entire embankment and a “crush stone mat”, a layer of crushed stone (t=0.5 m) enclosed by geo-textile, is then placed between the embankment and the soil."

Jan 1, 2015

By Michel Bustamante

The original Cistercian Lure abbey situated in eastern France and built in the second half of the 16th century, has become nowadays an administrative building. Because it has been founded on poor ground conditions and inadequate foundation scheme, the abbey has suffered severe structural distortion. In 1992 an inspection revealed new extensive damages which led to a general refection together with a foundation underpinning. Micropiling was the selected method. Movements recorded over a period of 6 years after underpinning completion are presented.

Jan 1, 2002

By Z. Q. Bian

The wireline sampling originates from core drilling in rocks. The authors combined the wireline sampling technique with conventional undisturbed soil samplers, including Osterberg sampler, Denison sampler and double tube barrel, and then developed the wireline samplers of WPS, WSS and WSR models. These samplers are able to sample various soils. They reserve all the advantages of the original samplers, and moreover, they are noted with quick hoisting and lowering by wire rope. Therefore, it becomes an efficient new technique of sampling undisturbed soil from deep foundation.

Jan 1, 2010

By Michael E. Ameel

The vibrated beam method of installing a vertical barrier wall is one of the least applied techniques, yet given certain site conditions and constraints, it is a cost-effective and proven method of controlling lateral groundwater flows. A recent full-scale application of this technique demonstrated its usefulness at an active manufacturing facility located in Northern Wisconsin. At this site, a 3,233 foot long cutoff wall was keyed into an underlying bedrock, which was located an average of 40 feet below the ground surface. Using a slag cement-clay based slurry, a 1E-7 cm/sec or less, nominal 4-inch wide cut-off wall was constructed using the vibrated beam method. Challenges included working around an active manufacturing facility with minimal access to the work area; installing the wall through a very dense glacial till; minimizing soil excavation volumes of potentially impacted soil; and, working around and adjacent to numerous active utility lines without impacting the facility operations. At utility locations, the vibrated beam wall was supplemented with a jet grout panel wall, without the need to bypass or otherwise interrupt any of the plant?s utilities. Quality control consisted of the monitoring and measuring of slurry parameters, survey control, and real-time monitoring and documentation of all critical barrier wall installation parameters. A vibration monitoring plan was also implemented to measure vibrations at utilities and adjacent facility structures. Proper equipment selection, significant up-front planning and close coordination with the facility resulted in a safe and successful project. The work was completed ahead of schedule during the 2009 construction season.

Jan 1, 2010

By William F. Loftus

When high capacity diameter pipe piles are driven open-ended into the underlying bedrock, the material gathered inside the pipe often must be excavated to allow concrete to be placed within, in a clean environment. This paper discusses a method of dealing with this ?to be excavated material - the contaminated soil of the Harlem River in New York City, USA.?

Jan 1, 1996

By Juhyung Lee

Recently, large diameter drilled shafts are often used for foundations of large-scale marine bridges with high capacity and required to resist lateral loads. Steel casings are essential in supporting the hole-diving concrete installation of the drill shafts constructed in the sea. The casings, however, are usually not considered as the structural elements and their load bearing capacity is often overlooked in the design of drilled shafts. As the diameter of drilled shafts becomes larger, there are higher demands for more efficient and economical design of large-scaled drill shafts in the sea. Steel-concrete composite columns are popular for the superstructure of bridges, and the outer steel attached to the shaft increases the shaft resistance through confining the concrete. In this study, the lateral resistance of steel-concrete composite drilled shafts was evaluated quantitatively based on the numerical analysis. When steel casings are used as structural elements such as the composite columns. Ultimate lateral bearing capacity of composite drilled shafts with various diameters was numerically calculated through the 3D finite element analysis. For that, elasto-plastic model with the perfect plasticity is involved to capture the ultimate load. A commercial FEA program, MIDAS-GTS, is used in this study. Real field conditions of the west coast, Korea were examined to set up the ground conditions and pile lengths required for this parametric studies. Detailed characteristics of the stress and displacement distributions are evaluated for the better understanding on the mechanisms of the composite shaft behavior.

Jan 1, 2008

By Haijian Fan

Currently, deep foundation designs for the service limit state are deterministic in nature. The settlements and lateral deflections of deep foundations are calculated by means of numerical techniques whereby the foundation-soil interactions are characterized by discrete load transfer curves such as t-z or p-y curves. The noted deficiency of the deterministic approach is that the uncertainties arising from various sources, such as soil properties and model errors are not considered. To address this deficiency, a performance-based reliability design methodology is developed using Monte Carlo statistical methods. The performance based design criteria are defined in terms of the specified allowable displacement. The input to the numerical solution techniques, including the soil strength parameters, unit weight of the soil are relevant to the generation of the load transfer curves are treated as random field. The well established random field generator algorithm, local averaging subdivision, is used to generate random samples of input, where the mean values, variances, the probability distribution, and correlation structures are required statistical parameters for these random variables. The objective of the performance based reliability design is to determine the optimized foundation dimensions so that the probability of failure is less than the target probability of failure. The probability of failure by the Monte Carlo approach is simply the ratio of the number of unsatisfactory performance to the sample size. A numerical example for laterally loaded drilled shaft is given to illustrate the application of the methodology. The incorporation of the correlation length is shown to be critical for properly accounting for the site soil spatial variability.

Jan 1, 2017

By Wolfgang G. Brunner

In the far north of Uttar Pradesh Province in the Indian Himalayas, the 280 MW Dhauliganga hydroelectric power plant is under construction by National Hydroelectric Power Corporation (NHPC), a state- owned enterprise, and a joint venture of Kajima Corporation of Tokyo and Daewoo Corporation of Seoul. This project sets out to develop the lower section of the mountain cascade of the Dhauliganga River, a tributary of the Sarda River, with a 311 m gross head. The 1360 km2 mountainous catchment area is bounded in the north- east by the Chinese border and in the south- east by the Nepalese border. The dam project is located in a remote area north of the principal town of Darchula of the upper Sarda valley, which is one of the seismically most active regions of India. The 56 m high rock fill dam, which will be the first of its kind in India, is faced with concrete and has a 1 m thick, at its crown 270 m long and over 70 m deep cut- off wall of plastic concrete below its toe. The cut- off wall, with a total area of 7500 m2, is constructed by a combination of Bauer hydraulic grabs, assisted by chisels and a Bauer BC 40 cutter which enables the overlapping joint system to be installed, guarantees optimum verticality and enables the cut- off to be keyed into the bedrock formation.

Jan 1, 2004

By Kyle L. Murrell

Along the southeast United States coast, clayey silt and silty clay marine formations may cause pile installation and integrity problems. More specifically, excess pore pressures which develop in these soils during driving can cause high displacement piles to rebound or ?bounce?. Bounce is defined as a large (¾-in. to more than 1-in.) downward pile displacement during the hammer blow with little to no net displacement at the end of the blow. Pile bounce can generate damaging tension stresses and result in inefficient pile installation. A case history is presented where pile bounce was observed during the installation of 20-in. square ?high displacement? prestressed concrete piles which support a new ferry terminal in coastal North Carolina. High-strain dynamic pile testing was performed during test pile installation to evaluate driving stresses, pile capacities, and hammer performance. During and after installation of numerous production piles, circumferential cracking was observed on some of the piles. Additional high-strain dynamic pile testing was performed on two piles installed with a hammer having a heavier ram than the initial hammer. The new driving system generated lower tension stresses and installed the 20-in. piles more efficiently. Low-strain integrity testing was performed on the piles to qualitatively assess the cracks and locate any unidentified cracks. The low-strain testing was performed on piles installed at least a week prior to testing and on piles installed immediately prior to testing. When low-strain testing was performed immediately after pile installation before dissipation of excess pore pressures, pile integrity could be evaluated to depths of at least 12 pile diameters deeper than when performed weeks after installation.

Jan 1, 2008

By A. Ghorbani

The analysis of Combined Pile Raft Foundation (CPRF) is very complex due to involved interactions among components of CPRF system. Many researchers made efforts to develop sufficient methods including three dimensional finite element methods to compute these interactions. Since there are some restrictions and complexity in previous methods, in present study a new approach based on three dimensional finite difference methods is implemented to overcome some of these restrictions. The total and differential settlements of a centrifuge case study are computed using different numerical methods to show the performance of present numerical approach.

Jan 1, 2007

By José Carlos A. Cintra

This paper addresses a new experimental procedure to measure the shaft friction and the base resistance of bored piles during static load tests. It is proposed that a set of polystyrene foam discs, placed between the shaft and the base of the pile, be used instead of the usual instrumentation. Throughout the initial stages of the loading test, the foam discs will allow only the mobilization of the shaft friction. The load x settlement curve clearly shows that the shaft friction vanishes at low settlement values. As the load test proceeds, the base resistance is also mobilized. This procedure was used in two belled piles bored at the Experimental Foundation Field of the University of São Paulo, at São Carlos, Brazil. Both piles were 8 m long and had a shaft diameter of 0.6 m. The enlarged base had a diameter of 1.5 m and a height of 0.9 m. Twenty foam discs with a thickness of 20 mm each were placed between the enlarged base and the shaft of the pile. The load tests indicated ultimate shaft frictions of 28 and 30 kPa for measured settlements of 8.98 and 7.39 mm. Base resistance values at failure were 617 and 499 kPa, for a chosen settlement of 10% of the pile base diameter. The proposed approach seems to be straightforward, efficient and inexpensive.

Jan 1, 2002

By Kyle Murphy, John S. McCartney

This paper focuses on the seasonal thermo-mechanical response of two energy foundations installed at the new Denver Housing Authority Senior Living Facility in Denver, Colorado. The two drilled shaft foundations, which have diameters of 36 inches and depths of 45 ft and are end bearing in the Denver shale formation, include a closedloop series of polyethylene tubes through which fluid is circulated to exchange heat with the surrounding ground. The tubes within the foundations are coupled together with the conventional ground source heat pump system for the building and were installed to evaluate the heat exchange response of the foundations as well as any thermomechanical soil-structure interaction effects. A series of vibrating wire strain gages and thermistors were installed at different depths in the foundation to record the thermomechanical strain and temperature at different depths. Also, pipe-plug thermocouples are used to measure the inlet and outlet temperature of the heat exchanger fluid entering each of the foundations, which is necessary to evaluate the total heat exchange for the foundations and the efficiency of the heat pump. This paper will describe the energy foundation construction processes, the strain distribution and ambient temperature profiles during building construction and the seasonal strain and temperature distributions during heating and cooling of the building. The data indicates that typical heat exchange associated with heating and cooling operations leads to strains which are within acceptable limits, and that the foundations can provide a clear option for absorbing the base heating and cooling load for the building.

Jan 1, 2017

By John S. McCartney

This paper focuses on the seasonal thermo-mechanical response of two energy foundations installed at the new Denver Housing Authority Senior Living Facility in Denver, Colorado. The two drilled shaft foundations, which have diameters of 36 inches and depths of 45 ft and are end bearing in the Denver shale formation, include a closed-loop series of polyethylene tubes through which fluid is circulated to exchange heat with the surrounding ground. The tubes within the foundations are coupled together with the conventional ground source heat pump system for the building and were installed to evaluate the heat exchange response of the foundations as well as any thermo-mechanical soil-structure interaction effects. A series of vibrating wire strain gages and thermistors were installed at different depths in the foundation to record the thermo-mechanical strain and temperature at different depths. Also, pipe-plug thermocouples are used to measure the inlet and outlet temperature of the heat exchanger fluid entering each of the foundations, which is necessary to evaluate the total heat exchange for the foundations and the efficiency of the heat pump. This paper will describe the energy foundation construction processes, the strain distribution and ambient temperature profiles during building construction and the seasonal strain and temperature distributions during heating and cooling of the building. The data indicates that typical heat exchange associated with heating and cooling operations leads to strains which are within acceptable limits, and that the foundations can provide a clear option for absorbing the base heating and cooling load for the building.

By Bidjan Ghahreman

A total of 120 micropiles were constructed for foundations of a new selective catalytic reduction (SCR) unit in a coal-fired power plant east of Kansas City, Missouri. Construction was performed under restricted overhead conditions because of the existing facilities. The subsurface profile included about 70 feet of overburden composed of granular fill, stiff to very stiff cohesive material, medium dense sand, and very dense gravel. The bedrock was composed of alternating layers of shale and claystone (weak rock) and limestone (strong rock). It was decided that the bond zone would be entirely in the bedrock. The design rock profile along the bond zone was composed of 10 feet of shale and claystone underlain by 10 feet of limestone, which in turn was underlain by shale and claystone. To achieve the design compression and uplift capacities of 100 tons and 60 tons, respectively, a length of 23 feet was determined for the bond zone. Compression and uplift load tests were performed to verify the design. IBC-2000 elastic line, Decourt (1999) extrapolation, and Chin-Kondner extrapolation were used to interpret the load test results. The interpretation of load test data indicated that both compression and uplift capacities far exceeded the respective design loads. Spring constants of 397 tons per inch (T/in.) (in compression) and 290 T/in. (in uplift) were estimated from load tests at respective design loads. During the compression load test, no sign of creep was observed after the applied load was maintained at the design load (100 tons) for two hours.

Jan 1, 2009

By Denton A. Kort

Historically the visual examination of drilled shafts to determine shape was typically done under dry conditions. Many engineers believe that by using a dry method of construction, the question of shape is minimized because they can visually examine the excavation. In fact, test data suggests that slurry stabilized shafts tend to perform better than similarly constructed dry shafts. Clearly, the uncertainty of the shaft shape is magnified when constructed under slurry. Recent advancements have allowed a mechanical caliper to determine shape in wet conditions, but can be limited by certain shaft anomalies. New sonar technology can determine shaft shape, volume and verticality. The value of sonar technology to the geotechnical and foundation industry at large in terms of quality assurance for clients/owners and quality control for drilled shaft contractors is significant. This presentation will discuss the development and process of sonar calipering technology as it relates to the geotechnical and deep foundation industry. Sonar calipering results presented may include images from the following types of projects: slurry walls, bridge piers, cofferdams and secant walls. The results identify shaft anomalies in a variety of slurry environments, from water and polymer mixes through mineral slurries. Real-time in-situ images and CAD drawings will be presented illustrating the advantages of good caliper data taken during construction. This presentation will appeal to the geotechnical and structural engineers, as well as those supporting the deep foundation industry at large.

Jan 1, 2007

By Kirty Dave

Foundations in any contract are the most uncertain parts of the contract and most of the "Construction-Contract-Disputes" are either directly related to foundations or arise as 'Side-effects of changes in promises related to foundations. Foundation Engineering is defined as ' The art of selection, designing and constructing the elements that transfer the weight of structure to the underlying Soil or Rock." (Ralph B. Perk). This art started becoming a science since 1920, when scientific efforts to determine the behaviour of sub-surface materials were made. The art and science merged to give new techniques and the science started dominating the field as more and more refinement came in techniques to predict more accurately the characteristics of the sub-surface elements. Inspite of good thorough investigations and design, the contractual promises drafted could leave some room for differences between the parties and above all the prudency expected of both the parties may fall short of the expectations raised in the contract. This may give rise to disputes which may need to be resolved as per principles of law. This paper attempts to initiate a dialogue amongst Foundations-Engineers and Contractors as to how do we minimise the differences arising out of or related to contracts concerning "Foundations".

Jan 1, 1996

By Hyung-Min Kwon

There are a number of methods available that can be used to estimate the bearing capacity of piles that are subject to lateral load, such as the theory of subgrade reaction or the elastic continuum approach. The objective of these approaches is to determine the lateral load corresponding to the allowable lateral displacement of the pile. It is important to select the appropriate soil stiffness when analyzing soil behavior within the allowable displacement of piles because the stiffness of soil is dependent on the displacement of piles. Even though pressuremeter tests can measure the stress-strain behavior within a wide strain range, pressuremeter test results have been utilized to assess only the fragmentary soil modulus based on either semi-empirical correlations or analytical approaches. This study is concerned with a methodology that can estimate the horizontal deformational property, while taking into consideration the nonlinear deformational characteristics of sandy soils. Pressuremeter tests were conducted for 15 cases using a calibration chamber. Reloading curves were employed in the estimation of horizontal deformational property in order to minimize the effect of soil disturbance caused by the installation of the probe. The shear modulus degradation characteristics were estimated from the curve fitting for the reloading curve and from extrapolation using the exponential function. In addition, the difference was taken into account between the stress state around the probe in reloading and that of the in-situ state. A consistent relationship was observed between the maximum shear modulus taken from the suggested method and the bender element tests performed in the calibration chamber, simultaneously with the pressuremeter tests. In addition, the results showed significant concurrence with the well-known empirical correlation.

Jan 1, 2008

By Terence P. Holman

Instrumented load testing of high capacity micropiles, followed by detailed analysis and numerical modeling, provided an opportunity for real foundation performance to be incorporated into the design of a complex urban high-rise structure. This paper discusses a design-based load testing program and subsequent analysis for micropiles incorporated into a piled raft foundation beneath a portion of a high-rise residential structure in Brooklyn, New York. Preliminary numerical analysis, performed using the commercial finite element package PLAXIS 3D Foundation, indicated that soil stiffening and transferring heavy core loads to greater depths was required to minimize the total and differential settlements. High capacity micropiles were modeled below the tower core mat to create a piled raft effect, reducing the settlements to acceptable levels. Final design of the foundation and micropiles, and final numerical analysis of the proposed foundation system required an instrumented load testing program to provide the Owner and design team with a level of comfort. The instrumented load test provided data on the evolution of load transfer, including the mobilization of significant tip resistance, frequently ignored in design, and micropile axial stiffness. Final numerical analysis of the foundation system involved refining the PLAXIS model based on the micropile behavior and load transfer mechanism observed during the load test program. The authors believe that the combination of design-based load testing and numerical analysis in this project yielded a more refined foundation system with realistic expectations of performance.

Jan 1, 2007