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By J. F. Poland

B. C. Burgess-—Prior to hearing this paper presented at the San Francisco meeting, I travelled by car from Yuma, Ariz., across south-central California and up through the San Joaquin Valley. After hearing the paper I returned by the coast route to San Diego then along the Mexican border to Yuma. The striking feature of these trips, related to this paper, was the dry river and creek beds at a time of year not the dry season. Contrasted with this was the wasteful use of water in irrigation canals and laterals. Poland says "at least 90 pct of the ground water pumped is used for irrigation." That being the case, it would appear that first consideration should be given to conservation of this use. Probably a small part of this is actually reaching the plants. Some measure of this loss between pump and crops would be revealing. Methods that might be employed to reduce this loss are pipe lines and spraying of some crops such as the banana planters are using in Central America. Another idea which might be investigated is to line canals and ditches with some water-repelling mineral like pyro-phyllite. Perhaps a comparatively thin sprayed-on

Jan 1, 1951

By Nils Eivind Kamfjord, Roar Jensen, Ingeborg Solheim

"SINTEF has carried out several pilot scale silicon process experiments in the past, but always with an open off gas system. In order to test the possibilities in running a semi closed furnace operation, a new off gas hood has been designed and tested. The off gas hood is designed to collect all off gases to gain insight into the phase compositions in the off gas and at the same time have the opportunity to monitor and maintain the charging/stoking of the furnace. The furnace hood has regulation and control of the air inlet into the combustion zone in two different heights. The off gas temperature and composition was continuously monitored and analyzed during the experiment. In order to expand the knowledge on NOx- formation in silicon metal production, such information is vital.IntroductionBecause of the negative environmental impact, the attention towards all kinds of NOX emissions increases in Norway. The authorities’ demand towards better surveillance and control of emissions increases as well.Earlier and new industrial measurements in FeSi- and Si-metal furnaces reveal quite high NOX-emission. The measurements also show that the NOX formation (mainly as thermal NOX) is distinct connected to the formation of dust (SiO?SiO2) in the combustion chamber above the furnace surface, when the temperature is high and the access to N2/O2 is good. This means that stoking, charging and temperature straight above the furnace surface is important factors for the NOX formation."

Jan 1, 2012

By Raymond E. Zimmerman

The use of standard dense-media cyclones is well known, as they have been in use for many years. They are especially well suited for operating at low separating densities and for treating difficult coals containing a high percentage of near-gravity at the point of separation. Very few modifications of the basic design have ever been made. The author recently, however, has been interested in the development of a new type of dense-media cyclone that has been produced in Japan. He has observed the testing of this unit and has collected much data which he feels should be of considerable interest to coal preparation engineers. He feels that this unit, called the Swirl Cyclone, may be of substantial value as an alternate to the standard cyclones. It is certainly worthy of further investigation. There has been relatively little written in English-language publications on the Swirl Cyclone. It was briefly described at the Fifth International Coal Preparation Congress. I It has been described in a general manner by the author in two prior publications. 2, 3 This paper proposes to describe this device in more detail and at the same time submit technical data illustrating its wide characteristics.

Jan 1, 1977

By Megha Patel

"The objective of this project was to investigate the application of Prompt Gamma Neutron Activation Analysis (PGNAA) technology to provide real-time on-belt elemental analysis of feed ore in base metal sulphide processing, in this case at the Mount Isa Mines Zinc-Lead Concentrator Heavy Medium Plant (HMP). After initial exploratory testwork proved successful, a Geoscan On-Belt Elemental Analyser was retrofitted onto the existing HMP feed conveyor. Dynamic calibration of the Geoscan was conducted based on laboratory XRF analysis results of the HMP feed conveyor hammer autosampler samples from May to November 2013. Comparison of the Geoscan results to the laboratory XRF analysis results during and after dynamic calibration indicated the technology had acceptable accuracy to be incorporated into HMP process control. The variation between the two sets of data includes all primary sampling, sample preparation and XRF analysis errors as well as the Geoscan errors themselves. The Geoscan instrument precision must be calculated separately through a duplicate sampling campaign and independent laboratory analysis before extending the scope of its range of application beyond HMP process control. The expected benefits of integrating the Geoscan real-time data into HMP process control are optimised HMP metal recovery, improved cost efficiency and improved stability of the downstream processes (milling and flotation). Utilisation of the Geoscan will also enable improved feedback to mines on grade control and dilution, and provide additional information on individual ore types when fed as campaigns to HMP."

Jan 1, 2014

By A. V. Bogdanovich

Until recently, in consideration of fundamentals of gravity concentration theory, all computations have been based on determination of particles? fall velocity in an unrestricted medium (hydraulic size). Meanwhile, gravity separation processes are realized under conditions of particles? restricted fall, when important and sometimes decisive role is played by interacting forces of particles, dependent on their varying size, density and shape, i.e., segregation forces. We have developed devices and methods for measuring segregation velocities of fine particles of various size, density and shape during their loosening in air or aqueous medium. Besides, to exclude influence of medium upward flows, loosening was provided by superposition of vertical harmonic oscillations on measuring cell. It was established, that maximum segregation velocities are observed at certain optimal acceleration values and amplitudes of oscillations; excessive loosening leads to mixing and worsening of segregation. Velocity of some particles segregation through others depends on particles? size, density and shape, as well as nature of medium (air, water). Absolute segregation velocities of particles in air medium may reach 1~2 mm/s, in aqueous medium such velocities are by an order smaller. Analysis of rare-metal sands material gravity concentration results showed, that owing to segregation process during gravity separation, fine-size isometric particles of heavy minerals are recovered into gravity concentrates more actively, than larger ones, but more elongated in shape. It is convenient and simple to estimate mineral grains? shape by extent of their oblongness, described as ratio of particle minimal dimension to maximum. Besides, mineral mixtures gravity separation results are directly related to extent of oblongness of heavy particles, recovered in gravity separation process, and also to root-mean-square coefficient of their shape variation. The performed research showed that particles segregation in gravity concentration process plays not a lesser role, than hydrodynamics parameters, and demands further theoretical inquiry and experimental studies.

Jan 1, 2014

By George H. Edwards

Most cullets consumed in large-volume glass manufacturing processes receive little processing beyond crushing. But lead-glass cullets for specialty glasses such as industrial lighting refractors or cathode-ray tubes are combined with metals and various coatings that prohibit their direct recycling into the glass-melting processes that created them. In many cases, the contained lead renders these cullets hazardous. At present, virtually all industrial processes to separate one cullet from another depend on hand sorting, and thus are necessarily costly per unit weight. Lead-glass cullets of differing lead content are of interest because they offer the possibility of separating one glass composition from another by high-speed, automated processes at low cost. A potential process for comminution, cleaning, and separation of lead-glass cullets would involve primary and secondary crushing, magnetic and other metals separation, attrition scrubbing in water, separation of glass types by gravity techniques, drying if necessary, sampling, and preparation for transport to the point of use. Process water would be filtered to remove finely divided coating materials and glass, and reused. If carried out on a scale similar to a specialty industrial mineral processing plant, the cost per unit weight of such processing should be substantially less than the raw material value of the cullet in specialty glass production. The added value of avoiding waste disposal costs makes this process economically attractive.

Jan 1, 1994

By M A. Notte

Sand casting of steel is a process that offers the greatest design flexibility and highest metallurgical versatility. However, competition from other methods of fabrication is quite keen, constantly forcing the steel casting industry to the production of better quality castings at lower costs. New methods and materials have been put to use in the last ten years by foundries everywhere. This paper, in the form of a progress report, deals with new methods, processes and materials used by Canadian steel foundries for regular production, as well as with developments still in the initial but promising stages. T HE casting of steel to shape is the most direct method of producing steel parts in their final form. It is a basically economical process both as to cost and production time; it is also a process that offers design engineers the greatest flexibility and highest metallurgical versatility. In North America, the steel casting market has a normal yearly sales volume of 1,500,000 tons. In decreasing order, the largest customers are the railroads, construction machinery and earth-moving

Jan 1, 1965

By PAUL L. DEAN

Industrial mineral deposits are widespread in Newfoundland and Labrador and a variety of commodities are produced. The province has the only pyrophyllite mine in Canada and also produces asbestos, gypsum, silica, barite, limestone, gemstones, cement and other structural materials. Large reserves of these and other industrial minerals are known and several deposits are likely future producers. Most producers are wellestablished and have large tonnages of ore reserves.

Jan 1, 1984

By Henry Hu, Alfred Yu

"A numerical model has been developed to simulate heat and mass transfer phenomena occurring during a novel magnesium reduction process-the vertical retort technology. The model was based on the control - volume finite difference approach. Simulations were run to determine the effect of various processing parameters on magnesium reduction cycle time. The model predicted temperature distributions, heating curves, recovery ratio of magnesium, and total process times. The predictions were used to optimize the magnesium reduction process including dimensions of the retort, geometries of the reactant compounds, and productivities. The results indicate that the implementation of the optimized processing parameters significantly decreases the reduction time, and consequently increases the production rate as well as lowers the energy consumption.IntroductionMagnesium consumption has been growing considerably in the past decade [1]. Of the total magnesium production, 30% is produced by the thermal reduction (Pidgeon) process, and it is anticipated to be still the main technology for producing magnesium in future [2]. One of the advantages of the Pidgeon process is that it is capable of producing high purity magnesium demanded by both the automotive and aerospace industries. However, the inefficiency of heat and mass transfer taking place in the horizontal Pidgeon reduction process results in low productivity, high energy consumption, labor-intensive operation, large floor space and high capital investment. This limits the production scale of a horizontal Pidgeon reduction process [3].Vertical reduction processTo overcome the shortcomings of the horizontal magnesium reduction process, a novel vertical magnesium reduction process [3] for large-scale production has been developed, in which heat and mass transfer in the retort is enhanced. The new process shortens reduction time, reduces energy consumption and increases productivity. The vertical reduction system is comprised of a vertically-placed retort, a heating furnace and a vacuum system. A section of the vertical retort is illustrated in Figure 1. Since the retort is set vertically, instead of horizontally, the entire procedure of loading the reactants material in the new process is different from the one for the horizontal reduction process."

Jan 1, 2001

By R. W. Diamond

Low-grade ores can be designated by two main classifications: (1) simple low-grade ores, and (2) complex low-grade ores. As a rule the first type has a relatively small metal content, although low- grade iron ores contain a rather high percentage of metal. As the simple type is the one that is ordinarily in mind when the term "low-grade ore" is used, the paper will be devoted mainly to ores in this general category. Cheap treatment is the prime requirement in utilizing low-grade ores of the simple type, although in some cases the value of nonmetallic by-products, such as limestone for fer- tilizer and silica for flux, allows a little more lati- tude than in the usual situation. When the costs are divided under the three headings-mining, milling, and smelting-it is apparent that the last group will not constitute an important factor as a rule because the high concentrating ratio makes the smelting cost per ton of ore fairly low.

Jan 1, 1949

By Carl W. Volz

NORWAY'S metallurgical development, which has extended over many centuries, is intimately associated with that country's unique topography and climatic conditions. It is a rugged mountainous country, with a most irregular shore line, bordered by thousands of islands forming a natural protection for shipping. There are an endless number of lakes, and innumerable rivers and waterfalls, many fed by glaciers and melting snow. Rainfall is abundant. Though half of the country is north of the Arctic Circle, it is warmed by the Gulf Stream, so that the average temperature is about 45°, or 20° higher than other parts of the world in the same latitude. A sub-

Jan 1, 1935

By AIME AIME

BEFORE proceeding with the papers scheduled for the ore and foundry session*, the teller's report on the election of officers for the ensuing year was presented, a; follows: Chairman. G.C. F. MacKenzie; vice-chairmen, C.S. Robinson, J. T. MacKenzzie, C. E. Meissner; executive committee, A. L. Field, R. F. Harrington, E. F. Kenney lit. Waterhouse announced that the fall meeting will be devoted to alloy steel. This meeting will be held in Chicago the week of Sept. 22 in connection with the National Metal Congress. He also announced that oxygen in steel will be the central idea of the meeting which will be held in New York next February. The first paper, entitled "Sintering Limonitic Iron Ore at Ironton, Minn.," was presented by Perry G. Harrison (T. P. 284), the author. Sintering was first un¬dertaken in 1024 to treat Cuyuna range iron and manganiferous ores low in silica and high in moisture and containing objectionable qualities of fine... A Dwight-Lloyd machine was first installed. This machine was replaced by a larger one having a width of 72 in. The power cost was decreased from about $11.22 per ton of sinter on a 42-in. machine to about X0.14 for the 72-in. machine. The tons of sinter per man-shift was increased from 11.86 to 16.77. Improvements embodied in the larger plant reduced the cost of sintering to $0.41. The analyses of iron ore and manganiferous ore and the sinter produced from these materials was used to show the increase in value at the mine resulting from sintering. Crude iron ore actually unsalable was increased in value f.o.b. mine from a theoretical figure

Jan 1, 1930

By Philip D. Wilson

AS thin most important and vital component of an airplane aluminum hay rapidly become the heart and tome- of the war program. Its production ham increased amt will continue to increase, in comparison with its pre-war position further than that of any of lie other important critical metals except magnesium. Compared with the 1939 production of tons of primary ingot coming from four plants, all owned by the Aluminum Company of America the 1942 figures are more than three timer as large. Including, recoverable scrap and contracted ingot from Canada the 191,, supply of aluminum for the United States will be over siren times dial of 1939- A substantial part of this increase has been achieved during the past year as total production in 1941 was only some 307,500 tons. During 1942 six great new ingot plants sponsored and owned by the Government have come into production and three others are nearing completion.

Jan 1, 1943

By Walter W. R. May

FOR more than 25 years a few business men who represent virile private enterprise in the Pacific Northwest have been trying to awaken the community to the potential benefits of an open Columbia River. No threat of government com- petition then hung over the industry, which was adjusted to state regulation. Numerous sites were engineered and the findings were laid before the operators of heavy industry in the East, Middle West, and South -even of Europe. These engineering data became, if not the basis, the inspiration upon which the U. S. Army Engineers eventually were to "build the Columbia River Bible" - their great document known as House Document 103, the report on the Columbia River and minor tributaries.

Jan 1, 1940

By Patrick Tassot

Increased worldwide highly competition in steel market imposes innovative measure for the steelmaker targeting cost reduction and climate-friendly steelmaking process in order to have the ability to withstand the pressure of the market. At the same time the demand for high purity and highest quality steels continues to grow from year to year, especially in the sector automotive in transportation of oil and gas, in the construction Industry and in the manufacture of heavy plate. As they allow producers to be up to the requirements while allowing expanding their product mix, new secondary metallurgical treatments have become a must additionally to standard equipment elements of steel plants modern. Most of these treatments occurs in the steel ladle increasing the pressure to ensure a reliable and as possible neutral reactor. Intelligent solutions for refractory lining ladles should integrate better adaptation to the operational process parameters and the high reliability/availability at the best cost/performance. This challenge has conducted Refratechnik to develop new concepts to overcome the frontier between shaped and unshaped materials and that’s what will be covered in this paper.

Aug 17, 2017

By Linfeng Zhou, Rong Sun, Guanghui Li, Zhiwei Peng, Tao Jiang

Dust, or airborne particulate matter, from metal smelting can be either mechanically or thermally generated and it negatively affects the indoor air quality as well as the fugitive emissions from the plant. The thermally generated dust is often referred to as fume and it is typically generated whenever liquid metal comes into contact with air. For practical reasons, such as vehicle access, etc. it is often difficult to collect 100% of the fume. It is therefore highly desirable to develop processes and optimize operational procedures so that fuming can be kept to a minimum. In this series of experiments, the mechanism of active oxidation and fume formation from liquid silicomanganese under an impinging air jet in the temperature range 1400-1600°C has been explored. Characteristic properties of the fume have been established; particle diameter, shape, size distribution, and elemental composition are reported. The oxidation process is described in terms of vaporization, oxidation and agglomeration. In the boundary layer, two competing mechanisms seem to be operative in parallel: a direct oxidation of Mn vapor, and a two-step oxidation of silicon. The thermodynamic and kinetic conditions governing the two mechanisms are discussed.

Jan 1, 2016

By S. Polansky, J. Kolacz

The new sorting system has been developed to achieve efficient separation at low mineral content levels. The system employs high resolution X-ray sensors providing multi-energy analysis, thus giving maximal information about processed materials measurable by X-ray radiography. It makes it possible to analyse the internal structure of the particles and directly detect inclusion of minerals and metals like copper or gold. The paper describes sorting application examples for zinc, lead, copper and gold ore with low metal content below 0.1% of Cu. The sorting system still allows high efficiency analysis, quantification and removal of rock particles representing waste fraction with no metal or a negligible amount being uneconomic to process. This brings a huge advantage during pre-concentration, where almost no losses of valuable minerals in the waste fraction can be achieved. The presented sorting system has been developed by Comex and X-MINE EU Project Consortium. Keywords: X-ray sorting, ore sorting, XRF analysis, XRT analysis

Jan 1, 2020

By Willian Facundes

Foram estudados os aspectos termoquímicos e operacionais dos aços ultrabaixo carbono com alto teor de silício e alumínio, visando eliminar a obstrução da válvula gaveta (clogging) que gera transtornos operacionais como: redução da velocidade de lingotamento, retorno de aço remanescente na panela para o convertedor e interrupções de sequenciais. Realizou-se também a caracterização do material solidificado no interior da válvula gaveta utilizando técnicas de microscopia óptica e eletrônica. Os estudos mostraram que as inclusões eram formadas principalmente por alumínio, contendo também oxigênio e cálcio. Visando reduzir a quantidade de alumina no aço, substituiu-se o alumínio pelo ferro silício como agente desoxidante e exotérmico. Após essa alteração conseguiu-se eliminar a obstrução de válvula gaveta e consequentemente, os transtornos operacionais.

Aug 16, 2017

By Stanley V. Lachmansingh

Bauxite can be regarded as a mixture of hydrated aluminium oxides the predominant constituent - and oxides of iron and titanium, silica and silicates. Heterogeneous and non-crystaline, most bauxites vary in average composition from one deposit to another both in terns of impurities as well as the proportion of Gibbsita and the Monohydrates Diaspore and Boehmite. Iron levels (as Fe2O3) can vary from less than 1% to as high as 30% with the alumina content ranging from 40 to 6o%,. Gore than 90% of all bauxite mined in Guyana is used as feed for the - production of refractory grade calcined bauxite. There are -however, several speciality grades used in various industrial applications and these are characterised by the quality of the bauxite in particular ;,with regards to iron and silica levels which generally have to be low. The main speciality grades are designated Refractory, Abrasive and Chemical. Bauxitte is also used in the production of nigh alumina cements,, activated bauxite end in the manufacture of electrical insulators.

Jan 1, 1977

By Rejane Tubino Geyer

The volume of electric arc furnace (EAF) plus oxygen (BOF) slag produced yearly in the world is about 84 million ton. Because of this, the study of recycling processes as a way to solve the storage problem of these slags rise in importance. There are, however, some inconvenients on using this byproduct: lime, which takes part of the process of steel production, remains as a non-reactive raw product in the slag. Since lime reacts in presence of humidity, forming expansive compounds, slag use is strongly limited. There are some utilizations for the electric arc furnace and oxygen slag in the Civil Construction Industry, mainly as base, subbase and asphalt covering in highways. However, independently of the type of recycling, a period of "cure" of about six months is necessary. Because of this slow cure process this byproduct may turn non-competitive in some regions if compared, for example, with the natural aggregate. The objective of this work is to present the flowsheet of the slags production as a residue both at the electric and oxygen steel plants and, through a bibliographic review, to analize the possibilities and limiting factors for the use of steelmaking slags in the Civil Construction Industry.

Jan 1, 1996