Search Documents

By Kirty Dave

Foundations in any contract are the most uncertain parts of the contract and most of the "Construction-Contract-Disputes" are either directly related to foundations or arise as 'Side-effects of changes in promises related to foundations. Foundation Engineering is defined as ' The art of selection, designing and constructing the elements that transfer the weight of structure to the underlying Soil or Rock." (Ralph B. Perk). This art started becoming a science since 1920, when scientific efforts to determine the behaviour of sub-surface materials were made. The art and science merged to give new techniques and the science started dominating the field as more and more refinement came in techniques to predict more accurately the characteristics of the sub-surface elements. Inspite of good thorough investigations and design, the contractual promises drafted could leave some room for differences between the parties and above all the prudency expected of both the parties may fall short of the expectations raised in the contract. This may give rise to disputes which may need to be resolved as per principles of law. This paper attempts to initiate a dialogue amongst Foundations-Engineers and Contractors as to how do we minimise the differences arising out of or related to contracts concerning "Foundations".

Jan 1, 1996

By Brian W. Wilson

A case study is presented that describes the design and implementation of a combined blast densification and deep dynamic compaction program which was undertaken to improve the foundation soils for a proposed tailings dam raise in Ontario, Canada. Based on the results of the geotechnical investigation it was determined that the foundation of the dam would be situated on tailings of both variable thickness and density, much of which would be susceptible to liquefaction under the design earthquake for the region and type of facility. Blast densification trials were completed by the owner and the results of these made available to prospective tenderers in response to a call for a fixed price contract for the design and implementation of a densification program for approximately 800,000 m3 of foundation tailings. The variation in tailings gradation and the impacts of such on the ground improvement program are discussed, as are details of both the additional blast densification field trials completed by the contractor, and the selected blast pattern and explosive charging used for production blasting. The applicability of the various ground improvement techniques to the actual conditions encountered, and the results obtained are also discussed.

Jan 1, 2010

By Farhad Elmi

In this paper, a new procedure is used to find the bearing capacity of single piles and cone penetration resistance in soils. Although the procedure is mainly applicable to clay and sand using any plasticity model, this paper deals only with steady penetration in Sand. Cylindrical cavity expansion around the probe in a calibration chamber is modeled by finite element method using the HUJEUX elasto-plastic multi-mechanism model. The penetration resistance (qc) is related to cylindrical cavity expansion pressure limit (pL) using the method of Salgado et al. (1997). This procedure is tested using the results found in 3S/IMG calibration chamber. In this article the word "penetrometer" refers to both pile and cone.

Jan 1, 2002

By Andy Boeckmann

Engineers and owners widely recognize the benefits of foundation reuse - cost savings, reduced construction schedules and reduced environmental impacts, among others. Yet for many projects with existing foundations identified as reusable, reuse is an idea that is discussed at length before cold feet prevail. To address this disconnect, Deep Foundations Institute (DFI) formed the Foundation Reuse Task Force in 2021, which intends to promote reuse, leveraging experience among DFI members and collaborating across pertinent committees. Indeed, the task force includes about 40 members drawn from the Subsurface Characterization for Deep Foundations, Sustainability and Testing and Evaluation committees. One of the first orders of business for the task force was to create a database of successful reuse projects, developing short summary documents highlighting the database projects and recruiting reuse-focused presentations for the ITS Money program. Solid progress has been made on each front: the case history database includes 12 cases so far; the first three summary documents were recently published to DFI's website and foundation reuse projects have been well represented among the past year's ITS Money program. The reuse case history summary documents are available at www.dfi.org/foundation-reuse- case-histories; each of the three is also discussed below. The summary documents demonstrate the feasibility and benefits of foundation reuse. The documents are therefore a useful tool for foundation engineers to share with owners, structural engineers and anyone else who may be hesitant to pursue foundation reuse. The task force continues to welcome new members and anyone interested in joining can contact Andy Boeckmann. The task force is also eager to highlight additional reuse success stories. Anyone with case history information to share is also encouraged to contact Boeckmann.

Jul 1, 2022

By David S. Graham, Paul J. Axtell

Crosshole Sonic Logging (CSL) non-destructive integrity testing identified anomalous readings near the base of a 6.5-foot diameter drilled shaft rock socket. The anomaly was confirmed to be a defect by subsequent coring and core hole camera inspection. A large void and exposed rebar were visually observed in one of the core hole camera inspections. The center of the shaft was then excavated initially with 3-foot diameter tooling and subsequently with 4-foot diameter tooling as part of the remedial actions to address the defect. While excavating with 3-foot diameter tooling, the shaft defect was not encountered. Excavation with 4-foot diameter tooling revealed the defect, a significant void around the majority of the shaft circumference. The void extended radially from the circumference of the 4-foot diameter excavation to beyond the reinforcement cage to the exposed wall of the rock socket around approximately 80 percent of the shaft circumference. CSL results and observations made during remedial shaft investigation and excavation are in good agreement. The shaft defect, located primarily outside of the reinforcement cage, was effectively identified by CSL testing. Although the defect was confirmed by investigative coring, the remedial excavation demonstrates how the investigative coring could have easily missed the defect. This paper shows how CSL results compare to physical observations made during a rare opportunity to characterize the full extent and nature of a drilled shaft defect originally identified as an anomaly by CSL testing. INTRODUCTION The case history presented here pertains to a drilled shaft for a multi-shaft bridge pier in the Midwestern United States. However, the observations presented in this paper are not a result of unique site conditions or the particulars of the project. The lessons learned from this case history are applicable to almost any drilled shaft constructed in the wet. The overall length of the subject shaft is 22 feet including approximately 12 feet of permanently cased, 7-foot diameter shaft extending to bedrock and approximately 10 feet of uncased, 6.5-foot diameter rock socket. The shaft is designed to resist axial and lateral loads and considers the contributions of side and base resistance in the axial design. Six, 2-inch diameter steel Crosshole Sonic Logging (CSL) tubes are include in the shaft. The bedrock at the shaft location includes beds of sandstone, shale, and limestone. The shaft was drilled using conventional drilling equipment and tooling, and water was used as the drilling fluid. Conventional drilled shaft concrete appropriate for underwater tremie-placement was placed via a 10-inch diameter open hopper tremie.

Jan 1, 2019

By Jorj Osterberg

550 load tests of up to 150 MN have been completed on driven and bored piles using the Osterberg Load Cell. Because the test measures side shear and end bearing separately, much can be learned about the forces on the pile as it is loaded to ultimate capacity. At working loads side shear almost always far exceeds end bearing, with the distribution of shear and bearing greatly affected by disturbance occurring during drilling operations. Since much less movement is required to mobilize side shear than end bearing, most of the bearing develops after the working load is exceeded. Thus with insufficient bottom cleaning, safety against excessive settlement can be considerably reduced. Improved methods of drilling, hole cleaning, rebar cage installation and concrete placement are discussed. For rock socket piles it has been found that the ultimate test load far exceeds the working loads in most cases. This is almost always due to greater penetration into the rock than is required for adequate safety against excessive settlement. Factors affecting rock socket capacity are discussed. Increase of side shear and ultimate capacity with time is discussed. Case histories for driven and bored piles in soil and rock sockets are described.

Jan 1, 2001

By Saba Mohan

For the three full-scale pile installations, two different high-energy hydraulic hammers were selected for the installation. However, these hammers may not have sufficient energy to drive these large diameter piles at their ultimate capacity following long-term set-up. Nevertheless, these hammers were selected because, soil plug behavior, the generation of excess pore pressures and remolding of soil during driving were expected to reduce the shaft and end bearing resistance, and therefore reduce the energy required to drive these piles to design penetration. Data collected during continuous installation driving and after a series of re-strikes at different set-up times ranging from 1 to 33 days were used as input data for CAPWAP analyses. These results were used to estimate the soil resistance along the pile length and at the toe of the pile, and the soil pile set-up behavior. Validity of the procedures used to predict the soil resistance to driving and predicted blow counts were verified with the field observed blow counts and the energy that was delivered to the pile. Based on combined CAPWAP analyses, the soil pile set-up with time was predicted.

Jan 1, 2002

By George M. Filz

Restrained basement walls and unrestrained but massive concrete walls on rock foundations experience very small movements in response to lateral earth pressures. Such walls are often designed using at-rest earth pressures without consideration of either compaction-induced lateral pressures or vertical shear forces resulting from compression of the backfill in response to self-weight. Compaction-induced lateral earth pressures can be detrimental to the integrity and stability of retaining walls. For example, the lock walls at Eisenhower and Snell Locks on the Saint Lawrence Seaway near Massena, New York, were damaged by compaction-induced lateral earth pressures, and an extensive rehabilitation program was necessary to ensure safety of the locks. Vertical shear forces, on the other hand, can be beneficial to stability because the downwards-directed vertical force tends to counteract the overturning moment from lateral earth pressures. The contribution of vertical shear forces is not included in most modern analyses of non-moving walls, but Terzaghi used this effect in his design of a high concrete retaining wall at Fifteen Mile Falls Dam. The lock walls at Eibach Lock on the Main-Donau Canal in Germany were instrumented for both lateral and vertical stresses applied by the backfill to the wall, and the resulting measurements show that vertical shear forces from the backfill were significant and persistent over the multi-year period that the wall was monitored. Other data from pilot-scale retaining walls confirm the existence of both compaction-induced lateral earth pressures and vertical shear forces. These forces should be considered in design of non-moving walls.

Jan 1, 2003

By Bastian Hoffmann, Christian Moormann

The paper presents results of an experimental study on the axial load bearing behavior of vibratory driven full displacement piles in comparison with impact driven and cyclic quasi-static installed piles in dense sand. The test setup and the measurement devices used to this end are explained. Subsequently, the results of the axial loading like load settlement curves are shown and the impact of the installation method is interpreted. The results presented in this work are mainly based on three installation methods: test series one investigates axial behavior of vibratory driven piles, test series two describe the same cyclic pile installation process but without dynamic influence wherein a special test setup developed to install the piles cyclic quasi-static in the soil was used. A third test series carried out using the conventional impact pile driving method served the purpose of not only comparing the results against vibratory driving, but also aided in isolating the effects of dynamics inherent to the vibratory driving process.

May 1, 2022

By E. Ulrich Klotz

It is difficult to predict accurately the capacity of driven piles in sand. In practice, this uncer­tainty either leads to conservative designs if the capacity is under-predicted, or worse, if the capacity is over-predicted, it can lead to severe foundation problems. One significant possible cause of the problem is that currently available semi-empirical design methods do not capture the fundamental mechanisms that govern the load capacity of driven piles in sands. As part of a recent research project at City University centrifuge tests on a driven model pile in sands have been undertaken. A fully instrumented model pile was constructed and pushed into samples of quartz and carbonate sand thus covering a wide range of mineralogies. Tri-axial tests were used to determine the fundamental patterns of behavior of the sands. This allowed a general framework to be established, in which the in situ stress:volume relationship is shown to govern the capacity of the pile. The paper sets out with a brief introduction of the experimental techniques used in the study. The results of the pile tests are discussed in detail with particular attention given to distribution of the radial stresses along the pile shaft. Existing design methods for piles in sand are then discussed in the light of the new understanding gained from the research, highlighting their deficiencies and suggesting an improved approach.

Jan 1, 2002

By Dawn Shuttle

In trying to find a grout, or some kind of stabilizer that would work in this application, we established some performance criteria. Of those, what I controlled the most was viscosity, then I had a whole list of other criteria. I needed a long, controllable gel time, durability and the ability to set and stabilize the soil. So I looked through a lot of different stabilizers, some really crazy ones and also the typical chemical grouts that are used. The typical chemical grouts were eliminated because of long-term durability concerns, the need for having extended gel times, and several other concerns. I would be happy to discuss that with you further after the talk if you're interested. But, generally it was based on viscosity, gel time, and the need for extended gel time. In terms of the relative density of the sand many other grouts could have been used. But the main issue was trying to develop this way to do low pressure grouting that would not cause invasive disruption of the site. We couldn't go in and grout it, put centers, so most of the other grouts wouldn't work for various reasons. The forty percent relative density samples were prepared by plubiation. That was both during the cyclic testing stage of the research, which happened a few years back, and also during the box model and the laminar box models at RPI. In terms of what criteria were used to determine the success of the grouting, when I initially started this work what I did was take the grouted samples and I subjected them to cyclic triaxial testing. What I did was take a look at the cyclic deformation resistance of different concentrations of grouted colloidal silica treated sand. I looked first at 20% concentration because I wanted something that I knew worked and then I gradually decreased to 15%, 10%, and 5%. What I was most concerned with was that it did not liquefy and that it was able to hold together it and experience some deformation. But most importantly it needed to not liquefy. So, that was the biggest issue in determining the success of the grouting. In terms of the centrifuge modeling it was done by looking at several components: from looking at the pictures of the bending moments, looking at the acceleration records and how the acceleration records were transferred through the soil, looking at the reduction in the lateral displacement and those kinds of issues. So let me show you the difference.

Feb 10, 2003

By David White

When finished (projected completion in 2016) the Hong Kong-Zhuhai-Macau Bridge Project will comprise three cable-stayed span bridges and a 4.15 mile immersed tube tunnel - linking Hong Kong to Macau and the mainland Chinese city of Zhuhai. The design included two artificial Islands to serve as the transition structures for the tunnel to bridges, entailing a massive seaborne land reclamation project, and the use of thousands of sheet piles, and man-hours. The challenges of driving individual steel sheet in 100? of water are well known, let alone in the open waters of the South China Sea. In 2010 a joint effort between American Piledriving Equipment (APE) and Allnamics Pile Testing Experts convinced the Chinese contractor First Harbor Marine Group China that a massive multi-vibro hammer can be used to drive 130? long, 72? diameter steel pipe piles weighing 662 US tons each into the sea bed of the South China Sea for the Hong Kong - Zhuhai - Macau bridge artificial islands. Combining APE?s hammer design, production and operation know-how with the pile driving simulation and installation know-how of Allnamics made it possible to show the feasibility of driving these gigantic piles into bottom of the sea to the required depth.

By David White

"When finished (projected completion in 2016) the Hong Kong-Zhuhai-Macau Bridge Project will comprise three cable-stayed span bridges and a 4.15 mile immersed tube tunnel - linking Hong Kong to Macau and the mainland Chinese city of Zhuhai. The design included two artificial Islands to serve as the transition structures for the tunnel to bridges, entailing a massive seaborne land reclamation project, and the use of thousands of sheet piles, and man-hours. The challenges of driving individual steel sheet in 100’ of water are well known, let alone in the open waters of the South China Sea.In 2010 a joint effort between American Piledriving Equipment (APE) and Allnamics Pile Testing Experts convinced the Chinese contractor First Harbor Marine Group China that a massive multi-vibro hammer can be used to drive 130’ long, 72’ diameter steel pipe piles weighing 662 US tons each into the sea bed of the South China Sea for the Hong Kong - Zhuhai - Macau bridge artificial islands. Combining APE’s hammer design, production and operation know-how with the pile driving simulation and installation know-how of Allnamics made it possible to show the feasibility of driving these gigantic piles into bottom of the sea to the required depth.INTRODUCTIONThe challenges of driving individual steel sheets in deep water are well known, let alone in the open waters of the South China Sea. Often the challenges of construction are overcome with engineering or equipment. The challenges of China’s Hong Kong-Zhuhai-Macau Bridge, on the drawing board since 1983, were to overcome both. The challenges of overcoming the skepticism of the Chinese Engineering community would be another story.The finished project will comprise three cablestayed span bridges and a 4.15 mile immersed tube tunnel linking Hong Kong on an eastern span to the China mainland cities of Zhuhai and Macau via two western spans."

Jan 1, 2017

By Kevin Cunningham

"Litigation resulting from neighboring structures with settlement and/or lateral movement or improper pile design and faulty soils engineering analysis, are a multi-faceted opportunity for law firms. These types of claim scenarios are an attorney’s dream, and can obliterate a Deep Foundation Contractors profit and more importantly, can be avoided with a progressive approach to risk management in design and project management.The following (4) case studies will be examined and dissected to discern certain lessons learned for risk management solutions to avoid these deep foundation related challenges in the future.1) Pipe Flotation – Soil Conditions Not Anticipated in Specifications or Contract2) Easement Encroachment – Easement Dimensions Not Recognized Until Completion of Project3) Subjacent Lateral Support – Neighboring Structure Wooden Pile Unprotected Causing Structure to Settle4) Improper Pile Placement - Construction & Design Caused Retail Store to SettleSpecific Deep Foundation project challenges involving: buoyancy calculations regarding subsurface soil characteristics, design factors taking existing subsurface sewer line easements into account, structural instability as result of excavation causing exposure/heavy rainfall to existing wooden piles supporting adjoining building and improper pile location resulting from faulty pile design will be described with risk management recommendations to avoid these challenges in the future.From the very start of construction on any project deep foundation and excavating work poses numerous engineering and technical challenges for developers, contractors and engineers. Dealing with changing or hidden conditions is one of the most difficult challenges facing any contractor or engineer on a project. Relying on incomplete or inaccurate engineering reports is another common problem. Other challenges include dealing with technical errors or oversights that are deeply embedded in the project specifications or bid process.No matter what is the origin of the problem or how it manifests, deep foundation contractors, design professionals and engineers should be ever-mindful of good risk management practices that can prevent serious disputes that can result in costly litigation."

Jan 1, 2015

By Steve Davidow, Nick Salisbury

"The Sunrise Powerlink project received numerous industry awards for excellence. The DFI C. William Bermingham Innovation Award recognized the innovative use of prefabricated steel micropile caps to increase safety, accelerate project schedule and minimize the project carbon footprint. DFI’s Outstanding Project Award (OPA) and World Cup of Micropiles Challenge Award honored the project as a whole and its positive outcome and industry example. Sunrise Powerlink involved construction of San Diego Gas and Electric’s (SDG&E’s) new 117 mile (188 km) 500/230 kilovolt transmission line from Imperial County to San Diego County, Calif. The alignment traversed a wide variety of geotechnical conditions, including desert, mountain and marine environments, and many of the 421 lattice tower structures used to carry the transmission lines were located in remote, rugged or environmentally-sensitive terrain.Micropiles were introduced as a solution to foundation construction in these challenging areas, which ultimately involved the design and application of Crux Subsurface Inc.’s patented steel micropile cap at 234 tower locations. This was the inaugural application of the technology, and a significant component to ensuring a successful project outcome. Foundation ChallengesThe alignment crossed a number of protected environments, including National Forest land, critical habitat for bald eagles and Peninsular big horn sheep, and numerous private properties. As a result of the remote, rugged terrain, it was initially determined that 75 lattice tower locations would not permit road construction access and would require helicopter-only construction techniques. A strict in-service date combined with long permitting lead times eventually increased this number to 234 sites. Preconstruction access constraints prohibited site-specific geotechnical sampling, so initial foundation designs were completed using only available seismic geophysical surveying and preliminary mapping data. The combination of these challenges required a foundation alternative that could accommodate variable subsurface conditions, required a minimal environmental footprint for installation, and featured lightweight materials and equipment that could be transported by helicopter."

Jan 1, 2014

By Jim Bruce

This paper presents details of a slope stabilization scheme built in late 2003 at a 16m-high railway embankment in southern Ontario, Canada. The owner, faced with continuing maintenance and safety issues arising from numerous nuisance slides, and residential neighbors in close proximity to the slope, sought new proposals to replace a previous recommendation to cut down all trees and undertake a deep soil nailing scheme. A non-reticulated micropile array with surface cap beam was proposed and built on the south side of the embankment with no tree removal required. A detailed FLAC analysis was completed, using multiple iterations to arrive at the eventual, optimized micropile depth and spacing. Analysis predicted an 18% increase in the factor of safety. Short term inclinometer monitoring and performance evaluations in the months since construction so far corroborate the prediction.

Jan 1, 2004

By Christian Hoyme, Jochen Maurer, Hans Regler

Up to today, it has been very difficult to obtain qualitative and quantitative information about the status and production process of a construction site. It is becoming more and more important to be able to analyze this process so as to notice bottlenecks and interruptions on the site early on. The high costs of each shift in special foundation industry mean that making the wrong decision and/or interruptions can put the financial result at risk. Previously, keeping reliable data meant manual process documentation. This was done either by an additional staff member (incurring high additional costs for training, education, etc.) or by the equipment operators. The latter is critical, because they have to initiate every process step change, leaving no time to log data separately. Studies have shown that there are considerable deviations from the actual process steps. In this paper, a seamless, automated method will be introduced to analyze the construction process. This method recognizes each process step from the equipment data. The main purpose of the data recorded by the piling rig is the need of quality reports and now basis for the presented analysis. Here, a method was successfully transferred from theoretical computer science (compiler construction field) to find application for process recognition. Because the execution of works in special foundation construction can always be defined sequentially and therefore also practiced sequentially, recognition can occur step-by-step. Our method always recognizes the next step, so it does not have to monitor as much data at the same time. Individual trigger points are easier to define. Unlike solutions that are based on a global approach and allocate suitable process steps to data patterns, thereby also creating gaps, the presented method is always seamless. Furthermore, this method can be applied regardless of time or location provided that the necessary machine data is available, which is normally the case with production data logging. This means that construction sites even from the past can also be analyzed and the results used for comparisons. The first results from the analysis of a complete continuous flight augering (CFA piles) installation process of a construction site will be presented.

Sep 8, 2021

By K. J. Yang

Based on investigations and model tests combined with pile foundation on Code compilation of drydocks, we present this report to give informations against uplift pressure of piles beneath floor of drydock. In a same kind of soil, we have got comparative tests results with single pile and pile group, and the latter was performed at different spacings, different embedded depths and different number of piles in the group. Having analyzed through the results, there are some new understandings of regularity about failure mechanism and uplifting capacity of single pile and pile group, as well as optimum embedded depth of pile foundation. The results of research approach to measured values of full-scale and model tests at home and abroad, it has been placed into the Design Code of Drydock in China (1985), and can give a reference to design of pile foundation at sea and on land under uplift loading.

Jan 1, 2010

By Fabio Santillan, Michael F. Zoccola

"Wolf Creek Dam and Lake Cum berland in Russell County Kentucky is operated by the United States Army Corps of Engineers (USAGE) Nashville District It is a combination 3,940 ft long (1,200 m) non-zoned clay embankment, a maximum of 215 ft (65.5 m) above top of rock and 1,796 ft long (547 m) concrete gravity section. Built in the 1940s, the limestone beneath the embankment is characterized by an extensive interconnected network of solution feature; varying from fist size to largecaves.In 2005, studies conducted by the Nashville Distrect concluded that a new seepage cut-off wall was needed as the existing cut-off wall, installed in the 1970s, did not go deep enough and did not extend laterally far enough to intercept all major karst features The dam was classified as a ""Dam Safety Action Classification I (DSAC 1) – Urgent and Compelling,"" the highest risk under USAGE risk category rankings. Also in 2005, under a USAGE risk screening program of its entire dam portfolio, Wolf Creek was classified as a Dam Safety Action Classification 1-Urgent and Compelling, which put it in the highest category. In 2007, an Independent External Peer Review from outside USAGE, concluded there was compelling evidence that a piping failure mode had re-initiated and was in an ""advanced continuation"" stage of development.Impounding approximately 6 million acre-ft (7.4x102m3) of water at flood storage, Lake Cumberland is the largest reservoir east of the Mississippi River and ninth largest in the United States. Catastrophic failure would result in widespread flooding, Ices of life and economic losses in billions of dollars.In 2008, the Nashville District partnered with a joint venture between finns Treviicos and Soletanche (ISM through a ""Best Value"" contract to construct a new seepage barrier wall. This acquisition method was used in lieu of a low bid contract due to complexity of the work and dam safety concerns. It took advantage of the experience and innovation of contractors by soliciting technical proposals that were evaluated independent of cost. Those proposals deemed technically qualified and responsive then underwent a trade-off analysis between ccst and technical approach and a selection was made of the one deemed to give the best combination."

Jan 1, 2013

By K. S. Ho

With the aid of the advanced electronic devices and micro-processors, the quality control of deep foundations can be carried out by Non-Destructive Tests (NDT). Three methods are presented here: the Sonic Logging, Vibration and Stress Wave Analysis Methods. The principles, equipments used, testing procedures and applications are fully described. The correlation of these methods with the conventional tests (mechanical coring and loading test) are studied to give a better understanding of the methods. Several case histories with the test results obtained from a number of sites in Hong Kong and overseas are discussed to show how the pile quality can be examined and especially, how to confirm the effectiveness of remedial works on a defective pile. Recommendation on the percentage of piles to be tested are given at the end of the paper by using statistical method.

Jan 1, 2010