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One of the most frequently asked questions at the feasibility study stage of a project is, æhow big can one go?Æ This important question effects costing and efficiency of metallurgical equipment, the real estate required and the operating plant strategy.The presentation covers both engineering and process considerations and explains the limits that exist today and explores future trends.The paper is specific about large slurry application usually found in gold applications; however, it could apply to silver and uranium or other dense media leach duties.Agitator drive sizes are examined as well as process risks associated with large tank agitation. New technology has increased the maximum tank size and designers are now experienced in tank volumes in excess of 5000 m3. Tanks of 6000 m3 have been agitated and 10 000 m3 tanks are within present engineering know-how and scale-up.Fabrication techniques for shaft and impeller designs exceed the existing standards and new specifications will be needed to cover large mixer design. The paper covers certain aspects of mechanical design and proposes alternative standards that are more appropriate. Process considerations such as fluid natural frequency as well as typical superficial velocities for efficient operations are examined. Scale-up techniques based on existing and new technology are also examined to ensure a successful installation.The presentation therefore covers the majority of large mixer design questions that are frequently asked.

Jan 1, 2006

By M Hood, X S. L, W J. T Daniel, H Gurgenci

It is believed that disc cutter shape affects rock fracture and therefore cutter performance and cutter life. However, the current generation of disc cutters is made of hardened steel and these cutters wear rapidly and consequently they are unable to maintain their original shape in strong and abrasive rock. This wear problem could be reduced if the cutter was made from a harder material. Unfortunately as material hardness increases so does the propensity for brittle failure. In this study the optimum cutter shapes were identified by studying the mechanics of rock/tool interaction. The results showed that bevel and wedge cutters are better than cutters with dome and flat edges. A new cutter was designed, based on this result, using a harder material to increase the life by a factor of 20.

Jan 1, 1998

Although the diesel engine is normally considered a tried and proven power source, many new and exciting diesel design concepts are being evaluated in engine development laboratories around the world. Three such programs currently underway at Cummins Engine Company are discussed. The turbocompound engine converts into power exhaust heat energy which is normally wasted. It does this by incorporating after the turbocharger a low pressure gas turbine which is gear driven to the crankshaft. The adiabatic engine has no conventional cooling system. It converts into useful power most of the heat energy normally rejected to the coolant. The series boost turbocharged engine uses seperate low and high pressure turbochargers to increase engine output and improve transient performance. These design concepts make possible increases in diesel engine thermal efficiency from the current 33 to 38 per cent range to the 50 percent range.

Jan 1, 1982

The Youga gold mine in Burkina Faso, West Africa, is scheduled to produce first gold in the third quarter of calendar 2007. The project is expected to produce 540 000 oz of gold over 6.5 years, from a conventional open pit carbon in leach mine. The direct capital cost of the project is US$47 M. Etruscan Resources Inc, a Canadian based gold exploration and development company, holds 90 per cent of the project company Burkina Mining Company SA (BMC). The state of Burkina Faso is free-carried for the remaining ten per cent of BMC. RMB Resources Limited, of Melbourne Australia, has arranged a US$35 M project finance facility for BMC (the Borrower) as the majority of funding for the Youga project development. The loan facility was provided by RMB Australia Holdings and Macquarie Bank Ltd (the Lenders) each as to 50 per cent in the lending syndicate. The Lenders also provided a gold hedging facility to guarantee a minimum price for the projectÆs gold production. Burkina Faso is a francophone country, part of the Economic and Monetary Union of West Africa (UEMOA). The project financing is the first such facility to be arranged for a mining project in Burkina Faso, with little or no precedent available in other UEMOA countries. Therefore, while the Youga gold project is forecast to be a robust project applying conventional mining and processing methods, a number of legal, technical, commercial and social issues required identification, evaluation and resolution before the loan could be established. This paper describes that evaluation process and the resolution of these issues. In-house experience and expertise in both the LendersÆ and BorrowerÆs teams has facilitated a greater understanding and æownershipÆ of the issues and hence provided comfort with risks which might not normally be taken in conventional project developments and project financings. As a result, blanket external reviews were not required by the Lenders. A long-standing relationship between Etruscan and RMB Resources also facilitated solutions to a number of issues. Nevertheless, a degree of flexibility by the Lenders, the Borrower and Etruscan was required to successfully close the financing.

Jan 1, 2007

A good deal of criticism has been levelled at Mines Division over the slowness of processing mining privilege applications, some of which is justified and some which is not. There are many reasons for delays in the processing of applications and not the least of these delays are caused by the applicants themselves.

Jan 1, 1982

By Warren R

Croesus Shaft is one of two operating shafts on North Kalgurli Mines Limited's Fimiston lease.At the cessation of gold mining in 1974, the workings at Croesus were allowed to flood. Large quantities of deslimed mill tailings used in filled stopes were washed into the shaft and surrounding drives, making re-access very difficult. The shaft has been desludged from the 9 level to the 15 level, and a loading pocket installed below the 14 level. A vacuum lift unit was installed underground to facilitate the removal of the slime and spillage.Stoping at Croesus was hampered by poor drainage, pumping, and shaft availability. These difficulties have been overcome by utilising an open stoping system for the relatively steep, narrow, high grade stopes. Open stoping has proved to be effective and economic.

Jan 1, 1985

South Africa is the world's largest producer of gold. The survival of its gold mining industry is dependent, to a large extent, on the successful implementation of new mining technology which reduces the operating costs. Gold mines of the country have a record of a high operational cost per tonne of rock excavated. The geology of the gold-bearing rock, in addition to the mining depth and the gold recoverable grade, profoundly affect the profitability of the industry. Among the other mining operations, drilling and blasting take a fair share of the mining cost. It is therefore proper to implement a dynamic approach of technological review aimed at combating the escalation of mining costs. Over the years, the industry has moved away from labour intensive activities. Mechanised operations are introduced where possible. Management techniques are oriented more towards better utilisation of human resources and machinery so as to enhance productivity in the stopes. This paper addresses the issue with particular reference to blasting operations in the stopes of deep gold mines. It reviews the conventional drilling and blasting techniques. It outlines some innovative changes brought about in the course of recent years with the aim of optimising productivity and the stope efficiency in particular. It focusses on the peculiarities of the blasting technology in deep mines. It discusses the issue of interaction between the high stress fields underground and the blasting generated stresses on rock fragmentation, as well as their impact on the remaining excavations. It anticipates the concept of the new technology of selective blasting in stoping. Finally it puts forward the crucial role played by management of the human factor underground.

Jan 1, 1995

Interest in mineral sand mining in the south west corner of Western Australia began in the late 1940's and significant production commenced in 1956. Early land use conflicts arose because of conservation implications (Ludlow tuart forest), expanded to include post-mining rehabilitation requirements (the Wonnerup mine near Busselton) and today include some agricultural/mining disputes. These latter conflicts are largely caused by the need for mining companies to secure longer-term reserves. To date, deposits containing mineral valued at A$440 million have been sterilized and are unlikely to become available in the future. There is additional pressure being placed on presently available reserves and a pessimistic picture could be drawn, whereby the southwest mineral sands industry ceases to exist by the year 2010. However, sensible land use planning, the support of policticians and the community, and responsible attitudes towards compensation and rehabilitation could, in combination, see the industry maintain significant mineral output until the middle of the 21st century. Examples of deposits sterilized by adverse land use will be given.

Jan 1, 1986

Accounting for borehole damage in analytical modelling of explosively generated stress waves is important for predicting the finer details of the stress wave patterns observed in the field. The classical Sharpe's [19421 concept of an effective borehole larger than the initial borehole diameter has been widely accepted to explain material damage around a borehole. A new analytical model based on dynamic compaction is advanced to predict far-field stress wave patterns. This model supports field data corresponding to reduced frequency of oscillations and increased damping. The present model recovers the earlier result when compaction around the borehole representing borehole damage is ignored.

Jan 1, 1990

By Lightfoot BW, Bultitude-Paull J

The Sirosmelt top submerged lancing system has many applications in the smelting of base metal and complex materials. It has particular advantages for smaller scale smelting and the treatment of recycle materials in smelters where its low capital and operating costs and its operational flexibility are of immediate benefit. The system can be fueled by oil, gas or coal, as well as by mixtures of fuels. For many applications, the use of coal as a fuel has operating cost advantages over oil and gas, but conventional pulverised coal feeding systems entail very large capital expenditure and this militates against the use of coal. The methods available for improving on conventional technology for coal firing of Sirosmelt systems are discussed and operating experience with alternative systems are outlined. The use of coal as a reductant in the Sirosmelt system is also discussed.

Jan 1, 1987

The process of resource estimation of large precious metal deposits is illustrated by reference to major deposits now being mined or developed by Placer.The estimation procedure commences with building an appropriate model of the mineralization and proceeds through steps of data validation and geostatistical studies. It is important that the geologists most familiar with a deposit be involved with all stages of the estimate, and also prepare a manual estimate used to validate the kriged resource.Resource estimates are major exercises taking many man-months of work. The most time consuming part of this is usually construction of an appropriate three dimensional geological model. The data base for the resource calculations must be complete and checked for accuracy. The most appropriate estimation method must be selected.

Jan 1, 1990

The purpose of this paper is to outline the current status of financing in the Australian Gold Mining industry and to discuss a number of developments that have occurred during 1983/84.Recognising the importance of equity financing various equity issues, including project valuation, will be discussed against the backdrop of an industry experiencing both rapid growth and a changing structure.Nothwithstanding the current tax exempt status of the industry there is a trend towards more debt financing. A number of financing issues will be covered and it will be shown howvalue can be created through astute financing planning.

Jan 1, 1984

By Yoshii Y

Many kinds of shield machines are being driven in the soft ground of Tokyo metropolitan area. Tunnel alignments for underground power transmission lines are generally planned to pass under public roads where facilities, especially life-line facilities, are densely located. Therefore, it is frequently required to drive the shield machines along very sharply curving routes. This paper reports on the performance of the new shield machine - the Sharp Curve Excavation Shield Machine - developed by Tokyo Electric Power Co., Inc., which can freely drive along a much sharper curve than conventional machines. Some of features of the developed devices of this machine are, maximum flexing angle of 6.5 degree in all deirection at the middle of shield body, maximum bending angle of 3.5 degree in all direction at the cutter disc, and so on. This shield machine can there- fore drive along curve of minimum radius 15m. The machine was confidently applied to the const- ruction of tunnel in soft clay strata at N values 2 to 5. Outer diameter 3.7m. Length 202m. Horizontal curve; radius 15m, length 20m x 2. Vertical curve; radius 30 m, inclined driven up 29%. The behaviors of the shield machine, segments and surrounding ground were monitored during construction for safety and efficiency check of this machine.

Jan 1, 1987

By Seedsman RW, Duncan Fama ME

Mine design procedures will be revolu- tionised by technological developments in computers, software, database construction and management, and numerical modelling programs. Developments in geotechnical databases will be required which utilize geological and geomechanical tests to supply appropriate input for numerical models. Techniques utilizing sedimentological and structural modelling are described. The capacity of current numerical models in mine design is outlined and a program for developing a fully integrated mine design package proposed.

Jan 1, 1987

Design of underground extraction layouts to protect surface improvements is an important area of subsidence research in the Coal Mining Engineering Branch of the Department of Mineral Resources, New South Wales, Australia. Some conventional partial extraction layout are important with reference to coal recovery and surface subsidence. The analysis ofsubsidence data collected from field surveys over longwall panels in the Southern Coalfield of New South Wales allows assessment of the effect of pillars left unmined between the longwall panels in reducing surface subsidence. The availability ofa wide variety of layouts with ranging degrees of surface movements affords considerable flexibility in designing layouts to suit a particular situation.Total extraction of coal should be the aim as far as possible. Partial extraction layouts should only be considered when surface subsidence movements caused by total extraction are not acceptable to the surface improvements.

Jan 1, 1985

There are countless petroleum and mineral fiscal systems throughout the world. This is because many petroleum and mineral producing countries have developed their own methods of calculating government take through fiscal evolution or individual negotiation. Those countries fortunate enough to have petroleum and mineral reserves within their national boundaries are naturally reluctant to yield this resource without a reasonable return for their population. As resource companies are perceived to be enormous conglomerates with endless amounts of cash and resources, governments and the general public demand reasonable division of production while these finite resources last. On the other hand, because companies engaged in the exploration for, and production of, minerals, oil and gas have to be large or lucky (preferably both) to sustain the great physical and commercial risks involved, the income and profit figures look so large that the general public sees them as an acceptable target for taxation. Taxation of the resource industry has been one of the industry's greatest cash flow problems through the years. Allen and Seba (1993) attribute this to the fact that the most equitable tax systems are those that affect the widest possible total of the population.

Jan 1, 1996

In the introduction to a recent paper dealing with, the relationships of magnetite and hematite in the banded iron formations or "jasper bars" of the Western Australian pre-Cambrian(17)t the author made a brief mention of these interesting rocks, of the principal series in which they occur and of a few of the rock and mineral types to be found within them.He drew attention to the essential shnilarity of these Western Australian banded iron formations to those of the pre-Cambrian of such other countries as the United States Lake Superior region, Sweden, South Russia, India, South Africa and Brazil, and gave a brief summary of his views as to the origin of the formations in Western Australia. Furthermore he stated that the banded iron formations have proved of considerable direct economic importance in the goldfields and other' regions of Western Australia, and he referred to the assistance they have provided the field geologist in geological mapping and the determination of geological structures.It is in elaboration of this last statement that the present paper has been written. In the following pages will be found some examples of the use to which the jasper bars have been put in the determination of the geological structure of critical areas in the goldfields of the State.Firstly, however, it may be as well to recapitulate the features of interest in these rocks. The true jasper bars or banded iron formations including the types jaspilite, banded hematite quartzite and banded magnetite quartzite or chert, together with their higher grade metamorphic derivatives such as banded magnetite-gruneri~ quartzites, magnetitegrunerite schists, fayalite ,and hedenbergite bearing handed magnetitegrunerite quartz rocks and' to 'a lesser extent magnetite-hypersthene grunerite quartz rocks, are abundant in the older series of the Western Australian pre-Cambrian. They are best developed in the older Greenstone or Kalgoorlie series of the goldfields districts, interbedded with metamorphosed basic lavas, tuffs and sediments. The mineralogy andpetrology of these rocks, the history of their metamorphism and their origin have been discusseq elsewhere in some detail by the author(19), (20). In one of the papers(20) it was clearly demonstrated that in the light of the true facts the old silicified shear zone theory of the origin of the jasper bars is quite untenable and that the formations undoubtedly represent sedimentary horizons as was recently pointed out by McKinstry(14).It has also been shown that banded ferruginous cherts, quartzites and cherty carbonate rocks of much lower metamorphic grade are well developed...

Jan 1, 1943

The Amacan Copper Project was constructed in the Philippines by a Finnish-Filipino Consortium during the years 1979 - 1982. The project involved a turnkey contract for a mine and a concentrator to process 25 000 tonne per day of porphy- ritic copper ore at a grade of 0.45% Cu. The orebody is located on Mindanao, the southernmost island of the Philippines, in rugged, mountainous terrain approximately 1 000 m above sea level. The adopted design principle was based on an efficient, straightforward installation utilising a minimum number of items of equipment each with high unit capacities. The consortium faced many problems which resulted in lengthy delays in construction and finally led to the client taking over responsibility for the completion of the project. The concentrator was successfully commissioned in July 1982.

Jan 1, 1986

By McKendry J. B

Gretley Colliery is situated at Wallsend, a suburb of Newcastle in New South Wales and is owned and operated by the Newcastle Wallsend Coal Ccnpany, a wholly owned subsidiary of Peko Wallsend Limited. The mine has been an efficient bord and pillar producer by industry standards. However, its continued economic viability was threatened because the bulk of remaining reserves lie in more difficult mining conditions and are of poorer quality. Alternatives were examined to improve productivity and allow Gretley to become more competitive in the current difficult market Environment.

Jan 1, 1988

The published safety policy of Mount Isa Mines Limited, together with details of the organisation and control techniques adopted by management to pursue an active safety programme within the company, is presented. The importance of communication by management through the organisational hierarchy and procedures instituted to ensure rapid and concise feedback on safety concerns are detailed. The paper also describes the role of the occupational health department and safety committees in assisting management to monitor the safety effort of supervisors and employees. Current safety performance levels are tabled together with details of some aspects of the programme on which safety effort will be concentrated in the future.

Jan 1, 1975