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By N. Schmitz

This paper explains how new digital solutions improve reverse circulation drilling operations. Upgrading field-proven reverse circulation drilling (RCD) rigs with new digital technologies enables semiautomated drilling, with upgrade options for fully automated & remote drilling. Key elements of the improvements are electrically controlled valve systems, process instrumentations, a state of the art machine controller and drilling operation via a touch control panel. Automation of core processes, such as adding drill pipes, reduces set-up times, increases machine uptime for drilling and as a result efficiency. While drilling, sensors provide continuous feedback, which is used to automatically adjust e.g. the weight on bit to the optimum; resulting in an increased rate of penetration and less wear and tear. While in the past hydraulic power packs (HPU) have typically been operated at a constant high-performance level with related high fuel consumption, a new interface between the machine controller and the power unit regulates the HPU performance exactly according to the actual drilling operation needs. This leads to significant fuel consumption reduction. The safety benefits of the digital improvements are the ability to remotely operate the rig in challenging site conditions via a mobile operator panel.

Sep 8, 2021

By Sandeep Pattnaik

Spring stiffness of soil and rock at different depth is often required for a pile structural model. If the pile is rested in multiple layers of soil, then it is rather more complex to simulate the soil in a structural model. The spring stiffness will vary based on density of soil strata over the depth. When a pile is socketed in weathered rock followed by a soil layer, a sudden change in subgrade modulus can influence the pile deflection drastically. Determination of soil spring and simulation of the pile in this condition required correct interpretation of subgrade modulus. The conventional approach of pile spring calculation underestimates the spring stiffness by ignoring underlaying stiffer layers. A finite difference method (FDM) of analysis can reasonably estimate the p-y of soil / rock based on subgrade modulus of each layer. However, the transition between the layers can be better simulated as per the deflection pattern of the pile. The lateral deflection of the pile is mainly dependent on the stiffness of soil layer surrounded by the pile. Generally, the lateral influence of a pile varies from 4D to 6D depending on the soil type. Therefore, soil spring stiffness around the pile would require special attention of a Geotechnical engineer to avoid uncertainty in the prediction of pile behaviour. In this paper, emphasis has been given to develop an approach for pile spring stiffness design. A standard software program LPile has been used to develop p-y curves of soil and rock layers at different depths and then converted to soil/ rock springs over the depth. Modulus of Subgrade Reaction as given in IS 2911 (Part2) was also used to correlate the spring value for different type of soil. Obtained analytical results were compared with full scale field trial for lateral deflection of pile. A good agreement between these two approaches has been established. The effect of soil structure interaction in the structural model shall be simulated by assigning an equivalent vertical and horizontal soil spring, which is developed by Winkler’s soil spring approach. A simplified design principle for calculating the pile spring is discussed in this paper. This approach has been extensively used in Mumbai metro elevated line pile design.

Nov 1, 2022

By Vasileios A. Drosos

The response of pile foundations to lateral loads is an important factor for the successful performance of several critical structures. A new numerical code for the analysis of single piles under lateral load is outlined. The code can simulate (through appropriately chosen parameter values) not only the non-linear behavior of soil, but also the inelastic structural response of the pile itself under lateral load. Emphasis is given on the calibration of model parameters and the verification of the code. For the calibration of the parameters, data is used (a) from the well documented in the literature p-y curves, and (b) from experiments conducted either in full scale or in the centrifuge. Results are compared to those of well known published codes for inelastic analysis of single piles under lateral load.

Jan 1, 2006

By David A. Jack

The Mission Valley Viaduct is located in San Diego, California. This structure is the intersection of Interstate 8 and 805. The project consists of the main viaduct, 8 connecting ramps, and one highway overpass. This job was originally built back in the 70's. After the Loma Prieta Earthquake in 1989, Caltrans began an aggressive program to seismic retrofit all of its bridges throughout the state. Most retrofit designs required major upgrades to the existing footings. These footing upgrades consisted of either driven or drilled shaft piling. The existing footings of the Mission Valley interchange were supported on driven H pile. The soils throughout the site were dense sands and gravels, cobbles, occasional boulders with a dense sandstone bearing strata, which varied through out the site. It was this sandstone strata that the engineers designed their pile tips around. High ground water in sandy soils created a high probability of liquefaction in all of the upper stratas.

Jan 1, 1998

By Cheng Lin

The Group Equivalent Pile (GEP) approach was proposed by researchers to analyze a laterally loaded pile group. This approach enables engineers to evaluate the behavior of a pile group in single pile analysis software, such as LPILE. A previous study showed that the calculated results using the GEP approach for piles agreed well with field test data. To evaluate the accuracy of the GEP method for analyzing laterally loaded shafts, two case studies with different shaft diameters were performed in this study. The comparisons showed that the calculated results using the GEP method and considering the contribution of the shaft cap if embedded generally agreed with the measured from the full-scale tests.

Jan 1, 2009

By J. Wennerstrand

Slender steel piles have found an increased use in Sweden in resent years. These piles are often driven throw soft normally consolidated clay to refusal in till or at the rock surface. In contrast to most other piles the bearing capacity with regard to failure of the shaft is in many cases smaller than the bearing capacity with regard to failure of the soil or rock at the lower end of the pile. Imperfections such as deviations from a straight line of the pile centerline and residual stresses in rolled and welded profiles are important for the capacity of the pile shaft. Even thow the second order moment caused by initial deviations in piles is only half of that in a column with the same slenderness, imperfections can and should be accounted for in much the same way as for columns.

Jan 1, 1989

By Nils Schneider, Marc Peters, Stefan Frey, Andrea Fluck

Due to the worldwide population growth, the development of sustainable infrastructure and the exploration of renewable energies plays a key role to handle the rising megacity trends and to limit carbon footprint. Herrenknecht AG is a leading manufacturer of Tunnel Boring machines and has constantly endeavored through its extensive Research and Development programs to address limitations faced by the civil engineering industry as regards to construction equipment capabilities. New mechanized technologies, mainly coming from the tunnelling industry, have been developed by Herrenknecht AG as an efficient alternative to conventional civil engineering, where tailor-made concepts are required to comply with restricted conditions onsite. Very often this innovation led technology capability has meant making construction processes safer due to minimal human intervention and also far more productive due to higher performance as compared to other latest or conventional methods of construction. The rising need for even higher building structures and large-capacity bridges involve the development of innovative deep foundation technologies for on- and offshore operation. Conventional methods like bore piles reach their technical and economic limits under certain conditions. For building shafts and foundations, the mechanized Vertical Shaft Sinking Machine technology (VSM) from Herrenknecht AG is a proven innovation and has now been used in various onshore infrastructure projects worldwide to construct a total of 94 circular shafts in depths of up to 115 meters. It operates below the groundwater level, completely remote-controlled from the surface in a diameter range from 4.5 to 18 meters. Subsequently Herrenknecht noted that Offshore foundations, especially in non-drivable ground conditions such as soft and hard rock (e.g. limestone, sandstone, mudstone, granite etc. or soft soil with high density) and shallow continental shelf (water depth approx. 20-60m), presented construction challenges and equally an opportunity for building high performance equipment. The latter construction conditions usually requires drilled installation methods for applications such as harbor enlargements, bridge foundations and foundations for offshore wind turbines. The Offshore Foundation Drilling technology (OFD®) is Herrenknecht’s latest innovation, incorporating our learnings from the VSM and full-face Tunnel Boring machines, and the OFD® enables a rapid and economical offshore installation in such variable ground and rock conditions. This paper will discuss the technology behind the new mechanized technology of VSM and Herrenknecht’s latest innovation of the OFD® along with their respective application fields in foundations construction. The paper will further present in details, their range of benefits to the construction industry.

Nov 1, 2022

By Cory J. E. Yacyshyn

Anchored steel pipe piles are being used more frequently in British Columbia for shoreline projects such as public ferries, cruise ship docks, containership terminals and locally in the expansion of the Vancouver waterfront convention center. While a 36? diameter driven pile may provide adequate compression loads it will not always achieve enough penetration to provide the required tension loading. That is why bundles of threaded anchors or strands are drilled through the center, past the pile tip, and anchored into the underlying strata. Drilling up to 250 feet deep through the piles in variable water bearing strata presents challenges. Southwest Contacting Ltd. (SWC) recently completed the three largest anchored pile projects in BC; Vancouver Port and Convention Center Expansion, Vanterm Container Terminal and the new Prince Rupert Cruise Ship Terminal. This paper will present the separate challenges encountered drilling the anchors. At Prince Rupert, the recently completed Northland Cruise Ship Dock ultimately required a cased system to drill and install triple thread bar anchors. When 200 foot long steel pipe piling was unable to penetrate the highly fractured gneiss/schist bedrock to obtain a seal and consolidation grouting was unsuccessful, a modified cased system was advanced deep enough into the rock to eventually seal. The 3-#20 bars were changed to 12-strands since the bars wouldn?t fit through the smaller cased hole. The options were limited because each dolphin only had enough room for a small hydraulic drill rig that wouldn?t have the power to fully case the holes. The Canada Place Pier Extension in Vancouver?s Harbor led to the development of an innovative tip design used later at Vanterm. The 36? diameter steel pipe piles were driven closed end but modified to permit drilling through a concrete plug at the base. The driving of the piles at Canada Place often knocked out the plug so we were faced with 50 feet of sand up inside the pile when the drilling started. This led to discussions on how to safely remove the sand, solidify the tip, and continue drilling to get past the tip without undermining the pile. Finally, Vanterm Berth Extension was completed with a unique drilling system because the pile tips stopped in hydraulic sands, as opposed to the native till. We were faced with advancing the casing to the till without undermining the base of the pile. With 100 psi water pressure at the pile base after we broke through the concrete plug, the trick was to prevent charging the sand with our 250 psi air which liquefies it and forced it up our drill casing. And of course, it has to happen just before Christmas holidays!

Jan 1, 2004

By Partha Sircar

"For Berth 22 modifications at the Port of Oakland, nearly 600 octagonal 24-inch ‘diameter’ precast-prestressed concrete piles were driven, some piles over 160 feet long. Prior to production pile driving, an indicator/test pile program was performed, which included extensive use of dynamic load testing with (Pile Driving Analyzer (PDA) & CAPWAP analyses. The indicator test-pile program resulted in requiring significantly longer piles than the original design based on subsurface borings. The cause of this discrepancy is investigated in light of the available geotechnical information, soil mechanics principles and standard techniques for pile capacity computations. Several interesting phenomena emerged. These include relatively low resistances offered by crushed rockfill than would conventionally be assumed, non-homogeneity of an apparently uniform formation and the effects of jetting on pile side friction. Also revealing was the significant increase in capacity between 1 and 3 weeks of driving for long piles in clay. Recommendations were developed for pile capacity for future use as “lessons learned”.IntroductionThe foundation for the replaced Berth 22 structure at the Port of Oakland in California involved driving approximately 570, 24-inch octagonal precast prestressed concrete piles. A plan and a section for the pile locations are presented in Figure 1.The ultimate loads on the piles used in the design are presented in Table 1 – the loads are quite heavy.The foundation design was followed by an extensive Indicator Pile Program. The contractors (Manson Construction Co. of Richmond, California) opted to use a Delmag D62-02 diesel hammer (Rated Maximum Energy – 165 kip-feet). Per the project specifications, the same hammer was used for both indicator and production pile driving. The production piles of appropriate lengths were ordered based on thr results of the Indicator Pile Program. A number of interesting results were found from the Indicator Program, which is discussed in this paper."

Jan 1, 2015

By George K. Burke

Single axis soil mixing is a mechanical method of blending soil in situ with a reagent binder to achieve improved character. Generally this achieves a design compressive strength or shear strength and/or permeability, but can be used to immobilize and/or fixate contaminants as well as a treatment system for chemical reduction to a more "friendly" substrate. The reagent binder can be a variety of materials, including cement, fly ash, slag, lime, and an assortment of additives. Usually this reagent is delivered in a slurry form (combined with water), but the Dry Mix Method uses pneumatic conveyance.

Jan 1, 2001

By James Green

It has often been said that the best contracts written are by people who are suspicious of each other. The Spanish philosopher, Ortega y Gasset, said: "Every contract is an Act of Distrust." The arena for dispute settlement outside of the courts is increasing day by day - contracts, especially construction and civil engineering contracts, are written containing arbitration clauses for settling disputes - the very drafting of standard forms of contract, do in some instances by their very construction, create an ambiguity as to intent and provide a breeding ground for dispute. I come from a land far across the sea - the most southern land before the South Pole. Being a young country, 150 years old, we are still progressing - being far removed from the trouble free zones of the world and nuclear free we enjoy a lifestyle second to none.

Jan 1, 1987

By Pan Shisheng

Amodified load transfer method computing the displacement, axial compression, skin resistance, toe resistance, and other static bearing behaviours of piles, is propoesd in this paper. Through deriving a new concrete computational method with simple integration, many complex factors, such as different soil properties of each layer in layered soil, variation of soil parameters with the changes of the depth, different elastic moduli of piles under different loads, and even different areas in the same pile, can all be easily considered. This method fits in with many types of piles, including friction and point bearing piles, precast and cast-in-situ piles. Observation of static loading test on pile is given, and the computed values from the modified load transfer method are found to agree with practical measured results.

Jan 1, 1991

By S. L. Karunakaran

Selection of an appropriate foundation system requires great skill and ingenuity on the part of the designer. Certain guidelines for choosing between a pile and raft foundation are presented. A number of methods are available for estimating the capacity of piles, giving a wide range of values for the theoretical load carrying capacity. A few aspects to be taken into account while arriving at an appropriate theoretical capacity are discussed. The effect of fluctuation of water table level on the pile capacity and method of accounting for this factor on the pile capacity obtained through initial load test are also discussed. A case study presents a comparison between the estimated values of capacity of piles and the values obtained through the initial load test.

Jan 1, 1996

By Eric C. Halpin

"1. Introduction and Backgrounda. In its fundamental form, risk is simply the likelihood of an adverse impact. Expanding on this theme, the Corps of Engineers has broadly defined risk associated with infrastructure as a factor of three distinct elements: a probabilistic assessment of a hazard such as a flood or earthquake; a probabilistic assessment of how the infrastructure performs in the face of this hazard; and a measure of the likely consequences – loss of life, economic damage, environmental impacts – associated with the resulting inundation scenarios.b. The lessons and observations described herein relate to the Corps of Engineers experiences in implementing risk concepts for infrastructure management during the period 2005 through 2013. The Corps of Engineers is a large, decentrally operated and centrally led federal agency that plans, designs, constructs, operates, maintains, and/or manages a portfolio of over 3,000 built dam and levee systems within the United States. The infrastructure in this portfolio is 55 years old on average, and although much of the structures provide for flood risk management benefits, many of the dams deliver multi-purpose benefits. Scale matters – where scale and uncertainty are large, risk concepts provide great opportunity and arrangement for application.c. The amount of organizational change that is demanded for the implementation of risk concepts is considerable and should not be under estimated, but need not be feared if the path others have taken is considered. This paper is, in many ways, an opportunity to step back from the last seven years of implementing risk informed management, check our own azimuth and maturation, and share the purpose and energy behind our own continuing actions. Hopefully, this azimuth check is also beneficial to those that are either considering the use of risk or are in the process of implementing risk concepts.d. Success at managing the massive change related to incorporation of risk concepts will directly affect success of the infrastructure program. The three key organizational elements to consider –human systems such as governance and competencies; policies that outline the who, when, and why of decisions and management; and the processes and technology that outline how work is to be performed - are changed fundamentally. From senior leaders to project team members and all of the people in between, there is a need to discuss, confront, and vet the change and the role people and organizations have in the process. For the Corps of Engineers, with a history of over two centuries, deeply embedded beliefs about infrastructure aren’t transformed over night - the change process is decadal in scope. Given our self imposed “project execution” mantra and corporate objective, risk seemed threatening at first to the cost and schedule of delivering infrastructure projects. In reality, risk concepts have been responsible for savings and cost avoidance of nearly $6 billion over the last three years alone while at the same time justifying increased investment by several fold for the highest risk needs."

Jan 1, 2014

By Joseph A. Sopko

The first documented procedures for designing frozen earth structures are over 50 years old, implemented long before the introduction of the Finite Element Method (FEM). Since that time, the development of three-dimensional models has made the traditional and often over-conservative methods relatively obsolete. This paper discusses a new approach that is largely dependent on the analysis of internal stresses with the frozen structure and comparison to frozen soil laboratory tests. A specific design process is discussed related to initial field investigation, laboratory testing, structural and thermal analysis, and performance monitoring. The design results are compared to case histories in the field that verify the procedure. BACKGROUND One of the first documented methods to designing frozen earth retaining structures was by Sangar (1968). Methodical refinements were published by (Harris 1995) and published by the International Symposium on Ground Freezing in 2002 (Andersland et al. 1991). The structural design or thickness of the frozen mass was based on the unconfined compressive strength of the frozen soils. Two simple equations for determining the thickness of a frozen shaft are shown in Fig. 1 and the first two equations below.

Jan 1, 2019

By Martin D. Larisch

The construction of diaphragm walls and most large-diameter bored piles (piers) is often carried out under drilling support fluids to temporarily stabilise the excavation prior to concrete placement. In most cases such fluids are either mineral-based slurries (bentonite) or polymer support fluids. The working mechanisms of these two fluid types are fundamentally different. Designers need to consider possible fluid-related impacts on the permanent design performance of the project-specific deep foundations as well as for the temporary excavation stage during construction. Robust design methods for bentonite slurry-supported excavations have been developed in the last few decades and the working principles and associated risks of such mineral-based slurries are understood reasonably well. However, such meth-ods have not been developed in detail for polymer-based drilling fluids. This document provides a brief overview of the main characteristics of bentonite- and polymer-based drilling fluids as a guide for construction practitioners and design engineers alike. The paper also high-lights some common construction risks related to casing installation and the selection of suitable fluid systems for different ground conditions. Typical defects caused by the incorrect application of drilling support fluids, and their pro-active mitigation, are discussed, too. In addition, the basic concepts of sta-bility calculations for bentonite fluid-supported deep excavations are briefly introduced and their ap-plicability for other fluid types such as polymer-based support fluids or water are reviewed.

Nov 1, 2022

By H. R. Taber

The extensive subject area "Engineering Practice of Ground Improvement" will be treated within the limitations of space and the writer on the basis of personal practice and experience?largely in Northern California over a period of some thirty-six years and, in "ground improvement" work, with an emphasis on transportation facilities. The stress is on improvement of ground conditions, rather than on techniques of improving inherent earth materials characteristics. "Ground improvement" is discussed as engineering resolution of existing or emergent earth materials defects or deficiencies?that is, as the technically feasible procedures best adapted to achieving a required level of service within physical, economic, social and other constraints. A "required level of service" concept is presented as a tool in evaluation of appropriate ground improvement work.

Jan 1, 2010

By Julie H. N. Hampden, Per G. Reinhall

"Executive summary: Impact pile driving of steel piles is a common construction practice in freshwater and marine environments for the building of structures and foundations. This practice produces extremely high sound levels underwater that have proven injurious to aquatic fish and wildlife. To limit impacts to sensitive species, resource management agencies employ a variety of different strategies including timing restrictions to limit in-water construction windows to those months when there are low flow conditions in lakes or rivers, to those hours when tides are low, or to periods of the year when species of concern are least likely to be present in the project vicinity. In addition, permitting agencies have identified noise thresholds above which sensitive species could be injured, resulting in additional project conditions to curtail the extent of project noise impacts including: limiting the number of piles or pile strikes per day, requiring biological monitoring, and mandating the use of noise attenuation techniques, such as bubble curtains and cofferdams. Numerous studies have shown current noise attenuation techniques are costly and provide limited or variable noise reduction [1-3]. This is because the noise from pile driving is not only transmitted through the water column, it is also transmitted through the sediment back into the water column [1, 4-8]. Though these protective measures may help to reduce project impacts, they also result in additional complexity, expense, and potential risk for project delivery. Marine Construction Technologies, a Public Benefit Corporation, in collaboration with University of Washington and Washington State Department of Transportation, has developed a pile that can be installed with standard pile driving technologies (vibratory or impact hammers) and consistently decreases the total noise transmitted into the water. The double-walled pile is relatively quiet in comparison to unattenuated piles or existing noise attenuation techniques. This technology not only reduces the risk to sensitive species by minimizing the extent of potential impacts, it also reduces potential risks to project delivery by limiting the size of monitoring areas, minimizing the need to cap daily production rates, and eliminating the need for deployment of additional noise attenuation devices. Results from finite element modeling of the pile, scaled prototype testing, and full scale field testing in Commencement Bay (October 2014) and Vashon Island (October 2015) in Puget Sound, Washington indicate a reduction the peak sound pressure between 14 and 20 dB relative to single walled piles at a range of approximately 10 meters. These tests also confirm that the double-walled piles provide drivability similar to standard steel piles. In addition, preliminary calculations for capacity and structural characteristics demonstrate that double-walled piles provide equivalent or better performance than same-sized standard piles."

Jan 1, 2017

By Chris Sammon

The Block 75 portion of the City Creek redevelopment project in Salt Lake City required multiple shoring walls surrounding the 6 acre site constructed to depths ranging from sixty-five to ninety feet below original street grade. Shoring for the project was challenging due to site soils consisting of cobbles, sands and gravels, interlayered lakebed silty clay and fine sandy silt with incised stream deposits of silty/clayey sand and gravels combined with a high groundwater table. Moreover, several abutting structures each with a unique foundation system would be directly or indirectly supported by the shoring system. Three sections of interest are the shoring walls constructed at Main Street, Deseret Trust Building and Eagle Gate Tower. Main Street shoring extended to as much as sixty-five feet below street grade and utilized existing basement walls anchored in place in the upper zones with soil nail walls with pre-installed vertical elements for face stabilization below. Data are presented which illustrates the effect dewatering had on the settlement of the Main Street Shoring. The Deseret Trust Tower shoring supported a 12 story, historical masonry building. Site conditions dictated a separate design for the east side and the north side of the building allowing comparison of relative performance between these walls. Settlements of this structure were controlled by installing micropiles through the 90 year old structures spread footings. Shoring for the Eagle Gate Tower was to be constructed immediately adjacent to a mat supported 22 story high rise structure. This shoring system combined secant piles, ground anchors and incorporated existing abandoned-in-place pipe piles with infilling high pressure jet grouting to create a cutoff wall and eliminate the adverse impacts of dewatering below this sensitive foundation.

Jan 1, 2010

By C. L. Liao

The chief experiences for constructing deep tubular columns foundation under deep water are as follows: 1. P.C. tubular columns were sunk inside the caisson. 2. P.O. tubular columns of 3.6 M. diameter were sunk thru thick soil layer to a depth of 47 M. by vibrators. 3. The double wall steel cofferdam was sunk thru soil layer to a depth 31.3 M.. 4. Bore the bedrock with rotary drill succesfully. According to the successful experiences mentioned above, the deep tubular columns foundation may be constructed beyond 100 meters.

Jan 1, 2010