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By Daniel W. H. Su

"This paper presents results from a recent study conducted to evaluate the effects of longwall-induced stresses and deformations on the mechanical integrity of shale gas wells drilled over a longwall abutment pillar. The primary objective is to demonstrate that a properly constructed gas well in a standard longwall mining abutment pillar can maintain mechanical integrity during and after mining operations. Successful designs would allow for the safe recovery of both coal and gas reserves. Major elements of this comprehensive study include: (1) modeling of rock movements to predict impacts on gas wells, (2) measurements of actual rock movements at the surface and in the subsurface, (3) measurements of actual impacts on test wells designed similarly to real shale gas wells, ( 4) comparison of modeling results to actual rock movements to validate the model, and (5) employing the validated models to evaluate various casing and cementing designs to minimize casing deformations and absorb longwall-induced strains along the intermediate and production casings.A study site was selected over a southwestern Pennsylvania coal mine, which extracts 1,500-ft-wide longwall faces under about 600 feet of cover. Four test wells and four monitoring wells were drilled and installed over an abutment pillar with 125-ft by 275-ft centers. The four test wells were drilled to a depth of 642 ft, or 42 ft below the Pittsburgh seam, and were designed like a real shale gas well, except that only three casings (namely the surface, water protection and coal protection casings) were installed in each well. Casing steel grades, wellbore diameters and annular spaces were purposely varied in each of the four test wells to evaluate the effect of different well designs. The four monitoring wells - one vertical extensometer and three in-place inclinometers (IPI) - were drilled to different depths to measure the vertical settlement and horizontal displacements as a result of longwall mining on both sides of the abutment pillar. In addition to the test wells and monitoring wells, surface subsidence measurements and underground coal pillar pressure measurements were conducted as the 1,500-ft-wide longwall panels on the south and north sides of the abutment pillar mined by."

Jan 1, 2016

By Thomas M. Baraak

This paper evaluates factors which influence longwall support and strata interaction. The longwall system is composed of an immediate and main roof structure and three supporting foundations: 1) longwall panel, 2) powered roof supports, and 3) gob waste. The main roof forms a structure that is generally supported by all three foundations, while the immediate roof acts as a beam that cantilevers from the coal face to the powered support. In most cases, shield loading involves a complex interaction of both main roof and immediate roof behavior and is a combination of loads produced from subsidence of the main roof and displacements of the immediate roof caused by deformations of the cantilevered roof beam. Since the shield stiffness remains constant for all leg pressures and main roof convergence is irresistible in terms of shield capacity, the shield must be able to control the behavior of the immediate roof or floor structure for shield loading to be sensitive to setting pressures. If the goal is to minimize total shield loading, any active setting force must be offset by reduced passive shield loading to justify the active setting loads. Field data suggest that the typical reductions in passive loading do not justify the required increases in setting pressure in some applications.

Jan 1, 1990

By Gregory M. Molinda

An investigation was conducted to determine the nature and frequency of coal mine roof failure beneath valleys. A mechanism for this failure, and suggestions for controlling this problem are presented. Hazardous roof conditions identified in a number of mines were positively correlated with mining activities beneath stream valleys. Mine maps with overlays of unstable roof and locations of stream valleys show that 52% of the instances of all unstable roof in the surveyed mines occurred directly beneath the bottom-most part of the valley. The survey also showed that broad, flat-bottomed valleys were more likely to be sites of hazardous roof than narrow-bottomed valleys. Evidence of valley stress relief was found beneath a number of valleys in the form of bedding-plane faults and low-angle thrust faults. This type of failure, previously believed to be only a shallow phenomenon, was found at mining depths as great as 300 ft. In situ horizontal stress measurements in a mine beneath a valley and the adjacent hillsides confirmed valley stress re1ief. Underground mapping showed that roof falls in excess of 100 ft in length and up to 25 ft high closely aligned with the valley axis. Numerical analysis of 13 valleys overlying one mine property showed the effect of the valley excavation on horizontal and vertical stress. Thickness of cover, valley shape, and the orientation of the valley relative to the maximum regional horizontal stress all influence the "valley effect" on roof stability.

Jan 1, 1990

By Jaco J. van Vuuren

Modikwa Platinum Mine, in the Eastern Bushveld of South Africa's Limpopo Province, is a new operation employing a hybrid mining method where mechanised methods are used for the main developments and the narrow, 60cm reef is conventionally stoped using a down-dip conventional mining method. Throughout the mine, the hanging wall immediately above the reef comprises 3 jointed and laminated layers of varying thickness, commonly known as the triplets, below a non-cohesive leuconorite parting plane. At North shaft, using pre-stressed standing support and mechanically anchored rockbolts, it was found difficult and hazardous to hold all three triplets in the hanging wall, however bringing them down caused a significant increase in dilution and therefore cost of mining. A novel solution was conceived whereby two of the triplets are kept up using short, stiff resin anchored rockbolts installed systematically within 0.5 m of the face. This resulted in both safety and productivity benefits. The rockbolts create a stable and safe hanging wall and allow the mine to extract UG2 reef more economically. New drilling equipment, developed locally from available drilling technology, can be operated from a safe position, and in situ tests and measurements are made to confirm effective support. The technology and underlying concepts were successfully tested in a trial stope prior to rolling out the new support system across all the stopes at North Shaft. This has involved an extensive training programme to ensure that the rockbolt system is installed correctly and that the conditions are appropriate for this technology. The paper describes the motivation behind the project, the underlying technology and its application to Modikwa, and the benefits now being realised.

Jan 1, 2004

By Ryan Garvey

A numerical investigation is made into unstable failures of coal pillars (i.e. coal bumps) using the finite difference software FLAC3D. A static energy balance is first derived to calculate the excess energy released as a consequence of unstable failure in rock. Two- and three-dimensional mining layouts are then assessed on their bump-potential based on the magnitudes of excess energy released during simulated pillar failures. A three dimensional pillar model is developed to represent tributary area loading of an infinite room-and-pillar layout. Pillar strength and brittleness characteristics are calibrated using a Mohr-Coulomb strain-softening constitutive law to simulate width-to-height ratio coal pillars ranging from 1:1 to 5:1. Width-to-height ratio pillars 1:1 to 3:1 release large magnitudes of excess energy as the pillars fail, representing massive collapse of room-and-pillar layouts. The larger pillars maintain their residual strength during failure; however significant excess energy is still released during temporary reductions in pillar strength. A two-dimensional model is then constructed of a gate road pillar failing due to elastic rebound of the surrounding rock mass. Soft loading conditions initiate unstable failure for all pillar widths, while the total magnitudes of excess energy increase with the size of pillar being modeled. The results from these tests indicate that excess energy may be used as a direct assessment of the bump potential of simulated mine layouts.

Jan 1, 2013

By J. Nielen van der Merwe

The main objective of the research described in the paper was to determine the causes of falls of roof in South African coal mines. The south African Colliery Manager's Association and the members of the South African National Institute of Rock Engineering (SANIRE) who are employed by coal mines lent full support to the work. Fifteen major roof falls were investigated in detail and their causes established. This data was supplemented by mapping a large number of roof falls on four coal mines in less detail. The total number of recorded roof falls was 182. The data bank simulated the data bank of roof falls that resulted in fatalities in terms of the total number of falls recorded and the thickness distribution of the collapses. It was found that the causes of the falls differed for different thickness ranges of roof falls, The thin falls, classified as "Skin falls", which accounted for approximately 70% of all fatalities, were predominantly caused by ineffective joint support and excessive bolt spacing. Ineffective joint support was found to be a dominant cause of roof falls for all thickness ranges, while the influence of excessive bolt spacing diminished with increasing fall thickness. However, it remained a significant cause of roof falls even for the major falls. Burnt coal, dykes, bad mining practice, weathering and inferior materials were found to be minor causes, but nonetheless contributed to the falls. Horizontal stress was a minor cause, with increasing contribution for thicker falls. It was also found that the indicators of horizontal stress coincided with areas of reduced roof rock strength. In general, roof falls occurred in areas where the roof rock was found to be less competent in terms of rock mass rating systems. It was concluded that the Coal Mine Roof Rating (CMRR) system developed by NIOSH in the USA held promise for application in South Africa and should be investigated further.

Jan 1, 2001

By Peter Griesenbrock

In German underground coal mining mostly arch and some rectangular roadways are used in the development work. Due to its positive results from numerical and physical modeling techniques as well as good underground experiences, the numbers of rectangular roadways has increased significantly. Today the bolt support - independent of its cross-sectional shape - represents an undeniable support element. During the introduction of new bolt techniques a detailed investigation of the rock and support mechanical effectiveness of bolt support in roadways at all operation stages is of basic importance. This effectiveness can be predicted and verified using different simulation techniques. For the planning of rockbolted roadways two supplementary simulation techniques are presented in this paper. By combination of all available planning tools the best result for planning assurance can be achieved. Keywords: numerical modeling, physical modeling, arched roadway, rectangular roadway, roofbolting, advancing longwall.

Jan 1, 2002

By William Gray

It has been ten years since the Mine Safety and Health Administration (MSHA) promulgated a safety standard requiring the use of Automated Temporary Roof Support (ATRS) systems in underground coal mines. The use of ATRS systems with roof bolting machines and continuous miners equipped with integral bolters has all but eliminated fatal roof fall accidents associated with manually setting temporary roof support. The last ten years have seen an evolution of the ATRS systems themselves and of MSHA's policy regarding ATRS systems. These changes are a response to operational and safety issues regarding ATRS systems often brought about by the ever-changing coal mining environment. As a result, MSHA's Technical Support personnel receive numerous inquiries from all segments of the coal mining industry on various ATRS topics. These requests for technical assistance range from an interpretation of a facet of the ATRS standard to an in-depth evaluation of a prototype ATRS system. This paper will address the aforementioned evolution of ATRS systems and will also summarize the factors MSHA Technical Support uses to evaluate these systems in the field. In addition, some of the more common misconceptions regarding the design, use, and regulatory requirements regarding ATRS systems will be covered.

Jan 1, 1998

By Kevin W. Harris

Multiple-seam coal mining is a major issue in underground coal mining that adds additional complexity to the practice of ground control. As reserve exploitation is driven by economics, it is now difficult to mine coal without the existence of previous workings above and/or below the active seam; this is particularly true in the Appalachian coalfields. The frequency in which problematic multiple-seam interactions are now encountered has resulted in significant research regarding the underlying mechanisms of the problems and methods of mitigation. In the last few decades, a great deal has been learned about these interactions and the ability to minimize problems associated with these hazards has greatly advanced, resulting in better economics and improved safety. Minimizing the adverse effects of stress interactions often requires a thorough understanding of site-specific geotechnical parameters and previous mining geometry. This is especially evident in bump-prone ground, where pillar behavior is highly dependent on local conditions. This paper presents a case study in a deep cover, Central Appalachian coal mine where three bump events occurred. Initially, empirical design software was used in an effort to analyze the situation and prevent further instability. The empirical study proved ineffective. A detailed investigation of the bump events using the boundary element software LaModel 3.0 was then performed. This study resulted in a site-specific calibration standard that will be applied in numerical pillar design for the remaining reserve.

Jan 1, 2014

By Li-min Liu

The Semi-Analytical method can be used to solve a variety of problems in geomechanics and civil engineering. When it comes to layered rock strata and rock masses, it is superior to all other analytical methods. This paper presents the application of a 3-D semi- analytical method to 3-D surface subsidence and stress analysis caused by mining. In this semi-analytical method the layered elements and triangular elements ate used alternatively. Their displacement pattern, strain mahix, elastic matrix, stiffiness matrix, load matrix and stress matrix are presented. A numerical simulation program based on the semi-analytical method bas been developed using Fortran 90. This program is suitable for subsidence prediction and stress analysis of mom and pillar mining, strip longwall and mechanized longwall mining methods. It is applicable to all geological conditions and mining methods. Comparing with the finite method, this method reduces significantly the number of simultaneous equations to be solved and the amount of data preparation. It not only reduces the computer memory, but also runs faster and cost less. Key Words Semi-analytical method, surface subsidence, stress analysis, layered element, triangular prism element

Jan 1, 2002

By Kenny D. Basnett

An analysis of the Roof Falls Data Base (RFDB) for underground coal mines in Illinois for the period 2004?2008 indicated that about 80% of the roof falls occur at intersections and are associated with geologic anomalies or a rapidly changing geologic environment. Most falls are associated with anomalies such as clay dikes, differential compaction faults, shear zones, joints and fractures, and geologic structure. Therefore, a better analysis of the geology with emphasis on mapping anomalies such as joints and fractures and their application is necessary to improve ground conditions and safety. Such studies within Illinois Coal Basin are limited. This paper presents a mapping study of the joint orientations with documentation of dip of the several lithological units that lie directly above the Herrin No. 6 Coal seam around southern Illinois. These units include the Energy Shale, Anna Shale, and Brereton Limestone. The mapping was done in three mines and the data were plotted on a stereographic projection to determine the average characteristics of joint planes. The study mines included two deep underground mines and one shallow highwall mine. This study has helped identify favorable mining and support orientations in areas of highly variable geology. These are currently under review by the cooperating coal company for experimental roof control studies.

Jan 1, 2011

By Yanfa Gao

Abstract In order to control and reduce ground subsidence due to coal mining, and to protect building, railway and other surface construction, a new subsidence control method is proposed. Ground subsidence is reduced by grouting bed separations in overlying strata with fine-coal ash. Engineering application tests have been performed for 5 years in Tangshan Coal Mine. Kailuan Group Corporation. China. The technology has been applied to 4 fully mechanized sublevel caving mining faces. Its effect in reducing subsidence has been significant. The technology including grouting engineering design method and ground subsidence prediction theory is introduced in detail. Keywords: overlying strata separation, multi-layer grouting, subsidence control

Jan 1, 2002

By Ernest A. Curth

An estimated 49 billion tons or 29 percent, of the coal reserve base to a depth of 1,000 feet in the eastern United States fall in the 28- to 42-inch range. Often left out as a consequence of selective mining, it is a paramarginal source that will become increasingly important. At present, all active thin seam longwalls are located in the Eastern Coal Province, and a number of operations have been suspended due to the erosion of the market for metallurgical coal. Extensive premining studies, appropriate mine planning, reliable equipment that is designed with ergonomics in mind, adequate roof support, intensive training, and strong face discipline are the ingredients that provided a measure of consistency in production for the last 10 to 16 years, particularly in the Pennsylvania bituminous coalfield where single drum shearers dominate. Plows, which were found to be very productive in suitable strata in Europe, are used in the Pocahontas field. Low seam four- and six-legged shields have been introduced recently. The future holds automation at progressive levels. The first step is batch control with the benefits of quickly applied roof support and reduction of workmen exposure to environmental hazards.

Jan 1, 1981

By S. S. Peng

This paper presents a convenient way for the preliminary design of the shield supports. The locus equations which are applicable for all kids of shield supports are derived. These equations facilitate the statics analysis of the shields. An indirect method in determining the coefficient of friction, the external toads and their locations are also developed.

Jan 1, 1982

By Aarao de Andrade Lima

Mechanical properties typical of coal are used in the comparisons of pillar strengths based on finite elements and the empirical equations of Holland-Gaddy, Salamon-Munro, Obert¬Duvall, and Bieniawski-PSU. A correlation among the strength parameters which are employed in the empirical equations, in Mohr-Coulomb and Hoek-Brown failure criteria is established. Emphasis is given to the important distinction between the mechanical properties of small rock specimens and those related to the rock mass. An elastoplastic version of Hoek-Brown criteria has been developed and implemented in a finite elements code. The strengths calculated using the empirical equations showed a good agreement when the ratio width by height of the pillars varied from I to 8, except for Holland-Gaddy equation which exhibited lower values. Under the hypothesis of associative perfect elastoplasticity used, pillar strength calculated using Mohr¬Coulomb yield criterion became excessively high for all the models having a pillar width by height ratio above 2. The finite elements solution based on Hoek-Brown criterion predicted strengths around fifty percent larger than Bieniawski-PSU equation when the pillars width by height ration varied from 3 to 8, showing good agreement below that range. It has been concluded that, under the hypothesis of percfect plasticity, stress analysis techniques may overestimate the strength of rock structures subjected to high confining stresses.

Jan 1, 1997

By John J. Bowders

The stability of surface slopes undergoing subsidence due to longwall mining was investigated to examine the effect the subsidence had on the stability of the slopes. Stability analyses were performed on all slopes along both longitudinal and transeverse sections of the longwall panel before and after subsidence. Both finite- and infinite-slope analyses were performed with both drained and undrained cases. The results indicated that the changes in the stability of slopes due to subsidence were insignificant for the cases analyzed. Although significant lateral ground movements were recorded, these were not attributed to slope failure. Explanations for these movements are presented in the paper.

Jan 1, 1988

By Bruce Hebblewhite

An ACARP-funded industry research project in Australia recently investigated the problem of premature rock bolt failures in underground coal mines. The project carried out limited sampling from 9 different collieries in NSW and Queensland, followed by a more comprehensive, controlled sampling from one colliery. Over 50 broken bolts were collected and subjected to metallurgical analysis at UNSW to determine both the steel composition and to analyse the fracture surfaces. Prior to this study, there had been anecdotal evidence of similar bolt failures from a number of sites within the industry. The sampling and analysis conducted by this project - whilst being below a statistically representative sample of the entire industry bolt population - highlighted the fact that bolt failures were continuing to occur at a number of sites, in both older and recently installed bolts. The failures were almost entirely attributable to stress corrosion cracking (SCC). It appears that a combination of factors - including steel composition, bolt manufacturing process, loading environment, geological and hydrological environment, bacterial corrosion - can all contribute to this problem. There is no simple solution, however, as with similar research findings from the UK, it appears that steels with higher values of fracture toughness, or Charpy Index, are less susceptible to SCC. Testing to date has been limited to bolt failures below the resin encapsulation horizon. A real concern is the potential extent of the problem at higher horizons, within the encapsulation. These may require some form of non-destructive testing (NDT) for detection. Initial trials in Australia of the ultrasonic device developed by DMT in Germany have proved encouraging. Further testing using this device is anticipated in future research. This paper describes the outcomes of the project, completed in 2002.

Jan 1, 2003

By Paul Hagan

A diverse range of rockbolt designs and resin anchors are available for use in underground mines. Despite their wide spread use, the factors that affect the performance a rockbolt is not fully understood. The laboratory-scale rockbolt test facility at the UNSW Mining Research Centre is being used to gain a better understanding of the behaviour of rockbolts leading to an improvement in ground support. A test program investigated the nature of load transfer between a fully encapsulated rockbolt and the surrounding rock mass. It was found that with all other factors held constant, there were differences in the behaviour of load transfer depending on the method of loading. The typical pull-out arrangement as used in most field test work resulted in a different load transfer function to that observed when the load on the rockbolt was induced through bed separation.

Jan 1, 2004

By K. Itakura

Information about geostructure for effective rock bolting must be obtained before setting the bolt into rock in a coal mine roadway. Especially, rock type variation and distribution of discontinuities such as layer boundaries, and separation of strata and cracks all represent indispensable knowledge. To achieve in-situ evaluation of roof rock, we developed an MWD (measurement while drilling) system using mechanical data from a drilling machine for rockbolt. System hardware detects torque, thrust, revolution, and stroke of the machine, and software analyzes the mechanical data log and displays locations of discontinuities using Neural Network techniques. Also, this system is able to estimate roof rock 3-D geostructure for varied rock types and discontinuity distribution in cases of a drill hole array arrangement in roof rock. We conducted a feasibility study for it using hydraulic drilling at roadways of the Taiheiyo Coal Mine, Japan. Simultaneously, some core drillings were also performed to confirm system analysis data. For core samples, distribution of cracks was observed and the borehole wall was investigated by OFS (optical fiber scope). Must discontinuity locations estimated from roof logging were conformed with data obtained from core inspection. However, the core sample contained a number of cracks which were not found in the mechanical data log. This indicates that additional cracks were generated during and/or after core drilling by the influence of rotational force of the machine and water supply. Furthermore, in comparison with the OFS image, resolution of the discontinuity's log estimated by this system was clarified; that is, it is difficult to detect small size cracks (hairline cracks) from a mechanical data log and the core inspection by OFS. This paper outlines the new hardware system for hydraulic drilling machine and compares the discontinuity map obtained from the software system with drilling core inspection.

Jan 1, 2001

By J. Nielen van der Merwe

The effects of horizontal stress in coal mine roofs in South Africa did not receive the attention it deserved for several years, but now there is a danger that it may be over emphasized. A number of phenomena that are ascribed to elevated levels of horizontal stress, are shown to he explained by fundamental considerations. The stress concentration caused by the creation of an opening in rock and the beam effects in a stratified roof are briefly reviewed It is shown that guttering can be present without high horizontal stress, depending on the nature of the roof material. Three examples from practice are presented where horizontal stress was initially erroneously believed to be responsible for roof collapses A comprehensive program of roof displacement monitoring in South Africa yielded results that are compatible with gravity loading on roof beams without the assistance of horizontal stress. It is also shown that one of the diagrams that are used to explain guttering as a result of horizontal stress is misleading The over emphasis on horizontal stress may obscure the real causes of roof instability, resulting in ineffective remedial action to be taken by mine operators.

Jan 1, 2000