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By Shigenori Horikawa, Nobutaka Tanaka, Toshiro Hara, Kengo Yamamoto

"The CDM-LODIC method(Low Displacement and Control method), a modified the CDM(Cement Deep Mixing) method, reduces the ground displacement through the removal of in-situ soil equivalent to the amount of slurry injection using the continuous auger flight attached on the shaft above the conventional the CDM mixing tool. The reduction of ground displacement minimizes the impact on adjacent buildings and other infrastructures. Since the development of the CDM-LODIC in 1985, this method has been used for more than 900 projects with total volume of improved soils exceeding 5.3 million yd3 (7 million m3). The ground displacement that could be caused by deep soil mixing is controlled by balancing the volume of discharged soil and the volume of slurry injected for soil mixing. This paper presents the ground improvement work for the Sanriku Coast Expressway Project using the CDM-LODIC method to 1) control the ground displacement during ground improvement to minimize the impact to existing buildings and facilities and 2) utilize low height CDM-LODIC equipment to avoid potential damage to critical facilities in the vicinity of ground improvement area and avoid interference on the normal operation of the Ishinomaki Red Cross Hospital.INTRODUCTIONSanriku Coast Expressway is a reconstructed highway, which is part of an early restoration program to recover from the Eastern Japan Earthquake of March 11, 2011. This highway extends 223 mile (359 km) and connects the Pacific Coast regions of three prefecture of North Eastern Japan as shown in Figure 1. Along a section between Yamoto - Ishinomaki road, the highway was expanded from two lanes to four lanes to mitigate traffic congestion for the adjacent city center and hospital and to serve as an efficient transportation route for emergency or disaster relief needs as shown in Figure 2. Deep mixing ground improvement with an area replacement ratio of 50% was designed to provide settlement control under the new fill embankment of the expanded highway as shown in Figure 3. The original CDM treatment layout using 5.2ft (1.6 m) diameter columns is shown in Figure 4."

Jan 1, 2015

By Dileej M. Dewaikar, Poonam A. Patil

"In this paper, the ultimate lateral resistance of a long, flexible, unrestrained vertical pile in a cohesive soil is computed under static loading condition using py curves. A simple and improved method for the construction of hyperbolic p-y curves for a cohesive soil is proposed for static loading conditions. An iterative analysis is employed with secant modulus approach, using a matrix method known as moment area method developed by Sawant and Dewaikar. The loadground line displacement relationship is obtained for different load eccentricities using p-y curves developed by Matlock, Georgiadis et al. and the proposed hyperbolic p-y curves for different eccentricity ratios. These values are compared with the values computed from model test performed by Rao et al. and with the limit equilibrium solution given by Broms. The comparison shows that, the results obtained using hyperbolic p-y curves shows a better agreement with the model test data with the maximum difference within 15% using other methods; whereas Broms' limit equilibrium solution shows some agreement with the results based on Matlock's p-y curves.INTRODUCTIONPile foundations are used for jacket type offshore structures, which are subjected to large magnitudes of lateral loads due to lake or ocean waves, winds and ice forces. The failure of a pile-soil system is catastrophic and excessive deflection of the pile creates operational difficulties. In the view of this, bending moment in the pile is required to be predicted in a rationar manner. The p-y concept developed by Reese and Matlock (1956) is popularly being used to estimate the pile top deflection and bending moments.The ultimate lateral load which causes collapse of a pile-soil system is generally estimated using Broms' (1964) method, which is based on limit equilibrium considerations. The p-y curves are basically nonlinear in nature and include ultimate pressure at the depth where they are generated. Therefore, if the lateral deflection of pile top against different magnitudes of lateral load is obtained, it should be possible to obtain the ultimate lateral load from this load-deflection relationship."

Jan 1, 2005

"Standing 92 stories high and just over 1,362 ft tall, Chicago’s Trump International Hotel and Tower is perfectly positioned at the center of one of the world’s most impressive skylines.The Tower serves as a link between its famous predecessors, Willis Tower (formerly, the Sears Tower) to the south and the John Hancock Building to the north. Originally planned to be the world’s tallest building, the project was scaled back when the developers started questioning the need for super-tall buildings after the September 11, 2001 terrorist attacks. In its River North neighborhood, Trump Tower dominates the skyline as a symbol of Chicago’s last great building boom, standing triumphantly over other high-profile projects that have been postponed due to current economic realities.It is often said that the three most important factors in real estate are location, location and location. This maxim was not forgotten by The Trump Organization when the site was selected for the International Hotel and Tower. Located two blocks west of Michigan Avenue and Chicago’s famed Magnificent Mile, the site is bound by the historic Wrigley Building to the east, Wabash Avenue to the north and west, and the Chicago River to the south. The building’s position along a bend in the Chicago River allows visitors and residents unobstructed views to the mouth of the Chicago River and Lake Michigan. Site ChallengesUnderneath the site there are approximately 10 to 20 ft of sand and urban fill underlain by soft Chicago blue clay. At 75 ft in depth, the soft clay transitions into Chicago hardpan, a very hard till that was consolidated by the glaciers over 10,000 years ago. Below the hardpan, the till turns granular with cobbles, boulders and water under pressure. Bedrock is about 100 ft below existing grade and has a weathered surface with fractures and clay seams. Unweathered limestone bedrock is sound and hard with unconfined compressive strengths of 10,000 to 20,000 psi."

Jan 1, 2009

By Craig H. Olson

"Anew ship dock at a Philadelphia area refinery will be capable of docking the largest tanker to travel the Delaware River, the Stena V-MAX, which will induce significant lateral loads. The loads at the dock, a system of mooring dolphins and platforms, will be resisted by over 150 pipe piles, including some 20- and 30-in diameter, reinforced, concrete-filled pipe piles and H-piles. Construction included driving the pipe piles to the required ultimate capacity, flushing the pipe pile casing clean of overburden materials, followed by drilling rock sockets into the underlying Wissahickon Formation. The Wissahickon Formation is a complex subsurface that includes variations in depth to bedrock, rock quality, degree of weathering and the presence of very hard quartzite lenses or inclusions. Because of the problematic subsurface, the designers and client requested extensive pile dynamic analysis (PDA) testing by TRC Engineers (TRC).Before beginning, the contractor requested that TRC perform the WEAP (wave equation analysis program) to evaluate the proposed hammer (APE D30-32 open-end diesel) to drive the piles into the proposed bearing strata while maintaining allowable compression stress levels. The WEAP provided a prediction of blow counts and stresses for various ultimate capacities, and showed that for the HP14x89 piles with a required ultimate capacity of 480 kips, a blow count of at least four blows per in at a stroke of 8.0 ft was necessary. New Approachway RampThe PDA testing began at the new dock approach way ramp, parallel to the existing one. The new structure is a 300-ft-long by 21- ft-wide concrete deck supported on seven bents; each has two 24- ft-diameter steel open-ended pipe piles. Every pipe received an HP 14 x 89 x 80-ft pile that was later driven beyond the pipe pile tip to create a composite pile. The pipe piles were later cleaned of overburden materials and finally filled with concrete and rebar. At each bent, a cap was installed on top of each pair of pipe piles, and then a prefabricated concrete deck was added."

Jan 1, 2008

By Gianfranco Di Cicco

Seepage problems were recorded for more then 40 years at the Walter F. George lock and dam. In 2001 the Mobile district of The U.S. Army Corps of Engineers turned to the installation of a 200 feet deep cut-off in a final attempt to remedy the situation. The advertised design-built contract requested the installation of the cutoff wall in front of the concrete structure of the dam starting from 90 feet of water, cutting through a concrete lock structure, a submerged retaining wall and extending on both sides on the earthen embankments. This paper summarize the history of the project and the installation of the first recorded cut-off wall constructed under deep water, upstream to an existing dam structures and under an existing concrete lock. The technology used combined with the project's results may be considered a milestone in the marine foundation and the marine cut-off wall construction technology.

Jan 1, 2013

By Scott M. Mackiewicz

This project includes replacement of the historic vertical-lift span Meridian Bridge (U.S. Highway 81 over the Missouri River) that connects Yankton, South Dakota with rural Cedar County, Nebraska. The new 76-foot wide, 1,590-foot long steel plate girder structure required the use of drilled shaft foundations that extended into the underlying Carlile Shale formation. Designers indicated that an individual drilled shaft capacity of about 2,000 kips will be needed at each of the river piers, and based on the subsurface information, 8 to 10-foot diameter drilled shafts extending to about 115-foot would be required for support of the bridge structure. An Osterberg Load Test was performed on one test shaft to determine the ultimate skin friction and end bearing of the Carlile Shale. This paper describes the design and installation of the load test drilled shaft as well as presents the load test results as compared with predicted design values determined using FHWA methods.

Jan 1, 2008

By Craig H. Olson

"A new ship dock at a Philadelphia area refinery will be capable of docking the largest tanker to travel the Delaware River, the Stena V-MAX, which will induce significant lateral loads. The loads at the dock, a system of mooring dolphins and platforms, will be resisted by over 150 pipe piles, including some 20- and 30-in diameter, reinforced, concrete-filled pipe piles and H-piles. Construction included driving the pipe piles to the required ultimate capacity, flushing the pipe pile casing clean of overburden materials, followed by drilling rock sockets into the underlying Wissahickon Formation. The Wissahickon Formation is a complex subsurface that includes variations in depth to bedrock, rock quality, degree of weathering and the presence of very hard quartzite lenses or inclusions. Because of the problematic subsurface, the designers and client requested extensive pile dynamic analysis (PDA) testing by TRC Engineers (TRC).Before beginning, the contractor requested that TRC perform the WEAP (wave equation analysis program) to evaluate the proposed hammer (APE D30-32 open-end diesel) to drive the piles into the proposed bearing strata while maintaining allowable compression stress levels. The WEAP provided a prediction of blow counts and stresses for various ultimate capacities, and showed that for the HP14x89 piles with a required ultimate capacity of 480 kips, a blow count of at least four blows per in at a stroke of 8.0 ft was necessary.New Approachway RampThe PDA testing began at the new dock approachway ramp, parallel to the existing one. The new structure is a 300-ft-long by 21- ft-wide concrete deck supported on seven bents; each has two 24- ft-diameter steel open-ended pipe piles. Every pipe received an HP 14 x 89 x 80-ft pile that was later driven beyond the pipe pile tip to create a composite pile. The pipe piles were later cleaned of overburden materials and finally filled with concrete and rebar. At each bent, a cap was installed on top of each pair of pipe piles, and then a prefabricated concrete deck was added."

Jan 1, 2008

By Glen M. Bellew, James F. Mehnert

"The Kansas City District-United States Army Corps of Engineers has completed the design modification of a pile supported floodwall located along the Missouri River in Kansas City, Kansas. This deep foundation supported floodwall protects over 2 billion dollars in infrastructure, is approximately 17 ft (5.2 m) tall and is 1,446 ft (440.7 m) long. Design modifications included the addition of a row of drilled shafts and the addition of relief wells. Typically, deep foundation design is controlled by total stress analysis and undrained soil strength. Neither controlled design at this site, where effective stress and drained strength controlled. During high river stages, artesian pressures develop, leading to a reduction in both effective stress and pile capacity. Deep foundation analysis software available to the designer does not allow these effective stress conditions to be directly entered, so a unique way was developed to account for them. A load test was performed to verify the design. During load testing, the supporting ground was unsaturated and had effective stress conditions different from those that controlled the design. A load test evaluation process involving unsaturated soil mechanics was developed and performed. This paper will share both the effective stress design process used and the load test interpretation process performed.INTRODUCTIONThe Fairfax-BPU Floodwall is part of the Fairfax-Jersey Creek Flood Protection Unit in Kansas City, Kansas. The floodwall was built in the 1940s and currently provides Missouri River flood protection for over 2 billion dollars of infrastructure in the Fairfax Industrial Area. The floodwall averages 17 ft (5.2 m) in height, is 1,446 ft (440.7 m) in length and is divided into 35 separate monoliths. The originally constructed foundation support for each of these monoliths typically consisted of three rows of seven tapered steel monotube piles, each roughly 20 ft (6.1 m) in length. All monontube piles are tipped in sand, well above bedrock."

Jan 1, 2016

By Gerald Verbeek, Erick Baziw

Stone columns are used in geotechnical site remediation to increase load-bearing capacity and reduce settlement of foundations. Stone columns also improve slope stability and increase the shear strength of a soil. A very challenging problem is to characterize the in-situ shear wave velocities from data acquired from Downhole Seismic Testing (DST) after the insertion of stone columns. DST is an important geotechnical testing tool for site characterization that provides low strain (<10-5) in-situ interval compression and shear wave velocity estimates, but the postanalysis of seismic data acquired from DST in the presence of stone columns is very challenging due to the resulting complicated in-situ soil conditions. To obtain the right results it is necessary to use an algorithm that incorporates source wave raypath refraction. Starting with the Normal Moveout Seismic Cone Tomographic Testing (NMO-SCTT) algorithm developed some years ago, this paper outlines the modifications and additions made to this NMO-SCTT algorithm to facilitate stone column site characterization. To dramatically reduce the optimal solution space for the estimated interval velocities the paper also described a priori conditions that are applied based on the unique nature of the stone column site conditions.

By Lawrence F. Johnsen, Marc J. Gallagher

"Micropiles are small diameter, bored, grouted-in-place piles incorporating steel casing and/or reinforcements. The omission of micropiles from most United States building codes has resulted in the application of varying standards for design and installation. The ADSC/DFI Micropile Committee has developed a proposed section for the 2006 edition of the International Building Code (IBC 2006) covering micropiles. The proposed IBC 2006 micropile code section is presented, along with comparisons to existing micropile codes and guidelines. A discussion section is provided to clarify sections of the proposed code. IntroductionMicropiles, defined as small diameter (typically less than 12 inches outer diameter), bored, grouted-in-place piles incorporating steel casing and/or reinforcements, are becoming common foundation elements for new construction, retrofits, and emergency repairs. Developed in Europe in the 1950's and used in United States practice since the late 1970's, micropiles are typically not addressed in building codes, particularly in the United States. As a result, micropiles are often reviewed by building officials to a variety of standards, including drilled shafts, caissons, cast-in-place bored piles, and concrete filled pipe piles. None of these adequately address the unique design and construction aspects of micropiles. Therefore, it became apparent to the foundation design and construction community that a micropile-specific code section was required.To that end, the International Association of Foundation Drilling and the Deep Foundations Institute (ADSC/DFI) Micropile Committee appointed a subcommittee in October 2003 to develop and submit a proposed micropile code section for the 2006 IBC. The subcommittee members included the two co-authors, as well as Tom Richards (Nicholson Construction Company), Tom Armour (DBM Contractors, Inc.), John Wolosick (Hayward Baker, Inc.), Allen Cadden (Schnabel Engineering) and Matt Niermann (Schnabel Foundation Company). At the time of the writing of this paper, the proposed code section has been presented at the IBC public hearing during which it was modified slightly. Final adoption (or rejection) will be determined by the IBC at the final action hearing in September 2005. The attached code section is the revised version following the public review hearings."

Jan 1, 2005

By Andy Boeckmann

In early 2021, DFI formed a Foundation Reuse Task Force due to concurrent and coincidental discussions of this topic during meetings of the Subsurface Char- acterization for Deep Foundations and Testing and Evaluation committees. Interested members from both commit- tees, as well as of the Sustainability Com- mittee, joined forces to form the task force. The task force mission is to promote foundation reuse by leveraging experi- ence among DFI members and collabo- rating across pertinent committees. General goals of the task force are to identify, assess and reduce risks associated with reuse; to educate owners and decision-makers about reuse; and to improve the investigation, design, construction and testing practices associated with reuse. One of the first orders of business for the task force was to organize a roundtable discussion of foundation reuse for DFI's 46th Annual Conference on Deep Foundations in Las Vegas. Last fall's discussion was framed as a continuation of the successful "Horses for Courses" session of SuperPile '21, which also focused on foundation reuse. However, whereas the SuperPile session focused on technical content, the annual conference panel on October 13, 2021, was envisioned as a less technical conversation that emphasized audience participation while addressing approaches to decisions about foundation reuse issues. The roundtable consisted of five panelists: • • • Bryan Hartnagel, Ph.D., state bridge engineer, Missouri DOT (MODOT) Tom Bradley, project director, Stanhope, London Hilary Shields, senior geotechnical engineer, Arup, London Jim Mackey, vice president/chief marketing officer, McGee Group, London Susan White, attorney, Benesch, Cleveland The roundtable was moderated by Andy Boeckmann, Ph.D., P.E., a senior engineer who works in Dan Brown and Associates' Missouri and Illinois offices, and is an article co-author.

Feb 1, 2022

4.5.1 General The provisions of the article shall apply to the design of axially and laterally loaded driven piles in soil or extending through soil to rock. 4.5.1.1 APPLICATION (Revised Article 4.3.1.1) Piling may be considered when footings cannot be founded on rock, or on granular or stiff cohesive soils within a reasonable depth. At loca-tions where soil conditions would normally permit the use of spread footings but the potential for scour exists, piles may be used as a protection against scour. Piles may also be used where an unacceptable amount of settlement of spread footings may occur. 4.5.1.2 MATERIALS Piles may be structural steel sections, steel pipe, precast concrete, cast-in-place concrete, prestressed concrete, timber, or a combination of materials. In every case, materials shall be supplied in accordance with the provisions of this Article.

Jan 1, 1989

By T. G. Davies

The paper presents design equations for singly laterally loaded piles embedded in sand. These equations were obtained from a comprehensive nonlinear analysis of free and fixed head piles subjected to horizontal loads. The sand is modelled as an elastic-perfectly plastic material whose strength and stiffness are proportional to depth below ground level. The soil&apos;s response is described by means of a boundary element representation of the continuum while the pile itself is created as an elastic beam. Equations for the latter are derived directly from the Bernoulli-Euler theory and are coupled with those describing the non-linear soil response. The effects of bearing failure along the front, face of the pile, shear failure along its sides and tension failure at the back face are accounted for in the analysis. Simple equations are presented to describe both the elastic and inelastic responses. The only sol parameters required to use these equations are the angle of internal friction of the sand and a parameter characterizing the rate of increase of the sand&apos;s modulus with depth. The latter can be taken as equivalent to the modulus of subgrade reaction. The results of this analysis show that soil yielding is very significant at working load levels, resulting in substantial increase in bending moments and lateral deflection.

Jan 1, 2010

By Morgan NeSmith

The Port of Palm Beach is a full-service landlord port in Riviera Beach, Florida. The port and its tenants process more than $14 billion in commodities. About 80% of these are exports, which makes the Port of Palm Beach one of only 16 "Export Ports" in the U.S. More than 2.5 million tons of cargo move through the port every year. Ozinga, a fourth-generation family- owned construction materials company, has supplied ready-mix concrete for commercial, residential, public works, landscaping and excavation projects from several of its Florida locations. It planned to build a one-of-a-kind cement storage facility to receive and store international ship- ments of cement for transport to other facilities for the production of ready- mix concrete. Dome Technology, of Idaho Falls, Idaho, designed and constructed the 125 ft (38 m) diameter storage facility. The design and working volume of cement for the facility was just under 27,000 cu ft (765 m3). The design loads required to be supported by the foundation system are shown in this table:

Apr 1, 2023

By Dan Brown

Improvements in construction equipment and techniques in recent years have made possible the use of drilled shaft foundations in diameters and lengths not previously considered practical or feasible. Many highway bridge and other structures are now routinely founded on drilled shafts which are 2.5 m to 3.0 m (8 to 12 feet) in diameter and extending over 60 m (200 feet) in depth below grade. There are unique challenges associated with constructing such large and deep cast-in-place foundations and engineers should be aware of the special needs associated with site investigation, construction specifications, material requirements, and quality assurance. This paper outlines a number of special considerations for these foundations, along with strategies that may be employed to improve the reliability and quality of large drilled shaft foundations.

Jan 1, 2008

By Miguel E. Ruiz, America L. Fernandez, Miguel A. Pandon

"Post-grouted drilled shafts (PGS) are a deep foundation system in which grout is injected at high pressure throughout the tip after the drilled shaft has been installed. Pressure grouting of drilled shaft tips can significantly increase the ultimate capacity and stiffness of drilled shafts. Conventionally constructed drilled shafts usually require higher axial deformation to develop the available side friction and the tip resistance simultaneously. They also tend to have higher tip compressibility and reduced end bearing capacity due to disturbance at the bottom of excavation during drilled shaft construction. PGS foundations have been found to be a cost-effective solution to compensate for this capacity reduction and/or compressibility increase. PGS construction procedure counterbalances tip compressibility and end-bearing capacity reduction. The tip grouting also has a pre-stressing effect over the shaft side friction since the drilled shaft tends to move upwards during the pressure grouting of the tip. After grouting, a bulb tends to form at the pile tip pre-compressing any disturbed material and, in certain cases, increasing the tip area, thus increasing shaft tip capacity.PGS load-settlement predictions using a load transfer approach are presented in this paper and compared with corresponding load test data. The paper also presents the main findings of load transfer analyses that were carried out to investigate the potential different factors that may be contributing to the observed improved performance of PGS over conventional drilled shafts. Results show that the two main factors, that may have a significant contribution on the overall performance of the foundation by increasing its ultimate capacity at any given level of settlement, are the stress-reversal of the skin friction and the formation of a grout bulb at the tip. The grout bulb tip contributes primarily through the increased tip area and to a lesser extent through increased stiffness and strength of the soil in the vicinity of the pile tip."

Jan 1, 2005

By Aly M. Mohammad

Croton Point Avenue Bridge carries Croton Avenue over Metro-North main tracks at Harmon Rail Yard in Westchester County, New York. The new bridge is 1100 foot long and 36 foot wide nine span structure with three spans continuous units. The spans are steel multi-stringers, composite with concrete deck. The piers are solid wall piers and the foundations are spread footings. During the design of the bridge foundations it was determined that the relatively loose to medium dense sand layer is susceptible to liquefaction under a design earthquake with a seismic coefficient of 0.15g. Several foundation options were considered for the new bridge including both shallow and deep foundations. It was determined that the most cost effective alternative is to use spread footing foundations supported on densified soils. Vibratory probes were utilized to densify the loose to medium dense sand layer and reduce the risk of liquefaction. Densification test sections were performed to determine the optimum spacing for the vibro probes. The test sections included performing piezocone tests before and after the densification to compare the increase in relative density of the sand. In addition, ground surface settlement due to the vibro probes was measured and correlated to the increase of soil relative density. The paper will present the results of the ground improvement method utilized and correlate the spacing of the vibro probes and the increase in relative density and the results of the piezocone tests performed before and after the densification. It was found that the vibro probes are not as effective as thought at shallow depth below the ground surface. It is believed that the results and finding presented in this paper will benefit both the design and construction industries by providing a relatively cost effective means to improve the soils

Jan 1, 2007

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006

By Vivian M. Troughton, Clifford J. Wren, Tony P. Suckling

"Secant pile walls are used for the construction of deep basement walls and earth retaining structures. Risk associated with secant pile walls is commonly perceived as being the safety of site personnel and the public during piling operations, or safety used in design. It is recognized that both of these are of paramount importance, but additional risks associated with the construction methods must also be considered to complete the risk management profile for any project. For the particular case of secant pile walls, if Clients take a ""back seat"" they may be unaware of the total risk package they are procuring. The authors argue that the piling contractor should be involved at the earliest stage giving input into the overall risk management process. Such early involvement within the professional team will maximise cost benefits to the Client and minimise the delays and cost increases sometimes associated with these works. A consistent methodology for identifying and then managing all the risks associated with secant pile walls is proposed. An example is used to demonstrate how this methodology should be employed. INTRODUCTIONThis paper discusses the value of a complete and integrated risk management process for structures with basements formed using a secant pile wall.The risk associated with any secant pile wall can be consicfered as comprising four components;1. Safety of people on site2. Safety of design or design methodology3. Construction risks4. Commercial risksAny risk management system needs to fully consider and integrate each of these four components to maximise the likelihood of a successful outcome for the basement.This paper concentrates on the construction risks for secant pile walls, as these are not often understood by the Client (in this paper the term ""Client"" also includes the main contractor, principal contractor, Engineer, Planning Supervisor, quantity surveyor and cost consultant)."

Jan 1, 2005

By Michael W. Oakland

This paper summarizes the analysis and design of a pile foundation system for two 400 ft. diameter, 500 ft. high cooling tower using a detailed finite element analysis package. The cooling towers are at the Brayton Point Power Plant in Somerset, Massachusetts. The design-build project will convert the power plant to a closed loop cooling system to reduce return of heated water to the bay. Each cooling tower is supported on a 5 ft. thick by 16 ft. wide ring beam with 44 columns oriented in a radial pattern. The allowable lateral movement on the thin wall shell was limited to only 0.5 inches. Lateral and tension resistance were the primary concerns for the large, but lightweight structure and the critical issue was the lateral response of piles and pile groups within the system. By constructing a detailed model of the foundation system including modeling each pile as an independent element, the contribution of each element was separately assessed and the system tuned to take best advantage of the load distribution afforded by the ring beam as well as the soil structure interaction created by tangential as well as radial resistance of the pile groups. The detailed model also incorporated the lateral resistance of interior piles supporting an equipment slab within the ring beam. Simpler models analyzed the pile groups independent of the complete structure and generally only relied on radial stiffness and generally resulted in large groups of piles needed at each pier. Through a series of trial configurations, the number of piles used was optimized. Confirmatory lateral, vertical and tension load tests were conducted and final fine tuning of the model completed.

Jan 1, 2010