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By Mark A. Rohrbach, Timothy R. Kovacs, PhD Saidin

"Crosshole Sonic Logging (CSL) testing is commonly used to verify the integrity, quality and ultimately the acceptability of the concrete in structural elements such as drilled shaft foundations, secant pile cutoff walls, and secant/tangent pile earth retention structures. Besides concrete quality, many factors can impact CSL test results (e.g. laitance, air temperature, access tube spacing, access tube debonding, etc.). Effective use of CSL testing requires fully informed qualified practitioners capable of distinguishing between abnormal readings unrelated to deficiencies in the drilled shaft concrete and similar readings indicating the presence or possible presence of drilled shaft defects. Based on data and experience gathered from CSL testing of thousands of drilled shafts across North America, this paper discusses such factors and other information useful when evaluating CSL test results, and provides practical recommendations intended to reduce the potential for incorrect test data interpretation. The CSL testing industry is lacking in a clear, universally accepted guideline for the interpretation of CSL data and acceptance criteria of these concrete elements. This paper proposes terminology and a streamlined process for use when atypical results are obtained. The proposed terminology and method are intended to simplify and expedite the submittal review and approval process. Because construction activities for these elements are often on the project’s critical path, the benefits obtained in terms of project savings and reducing costly delays areundoubtedly valuable.1. INTRODUCTIONCSL testing is used extensively throughout the world on many projects to verify the quality of concrete used for drilled shaft foundations, secant pile walls, diaphragm walls, etc. In this paper, these structural elements will be referred to as “drilled shafts,” as they are the most common subject of this test method. In the United States, CSL testing is frequently specified by state and regional transportation agencies, ports, design builders, and others. Although other methods are currently available such as Gamma-Gamma Logging and low-strain Impulse-Echo or Sonic-Echo testing, and new methods are under development such as the Thermal Integrity testing, CSL testing is likely to remain one of the most useful tools for evaluating the acceptability of constructed drilled shafts for quite some time. The popularity of CSL as a testing method can be attributed to two main factors: 1) there is no depth limitation to the method and 2) the apparent ease of interpreting the results. A third advantage of CSL testing is that, when correctly interpreted and with adequate test coverage, it is unlikely to misrepresent a defective profile resulting in acceptance of a defective or inadequate drilled shaft. In other words, CSL testing is very likely to underestimate concrete quality/drilled shaft acceptability within its area of coverage."

Jan 1, 2017

"This model specification includes sample text shown in normal font with commentary in italics. The commentary is intended to highlight project-specific items the specification writer should consider during development of the specification. In some sections, typical values are presented to indicate common practice, and these values may be changed to reflect project-specific requirements. The commentary should be removed before using the specification for a project. 1. SCOPE The work consists of designing, furnishing, installing, and testing helical piles used to support foundation loads (compression, tension and lateral), and any ancillary materials (e.g., load transfer devices, etc.) according to the project plans provided and these specifications. Unless otherwise noted, the installing contractor shall provide all labor, tools, equipment and materials necessary to install the required piles. The parties referred to in this specification are as follows: • The Owner is the property owner. • The Owner’s representative is the individual or firm hired by the Owner to design and oversee the overall project. • The pile designer is the individual or firm generally hired by the installing contractor to design the helical piles. • Installing contractor installs and tests (if necessary) the helical piles, and possibly tasks associated with the project. It is important to clearly define the roles and responsibilities of every party on each project to promote good communication and reduce potential for contractual misunderstandings. Different types of contractual vehicles (design-build, value engineering, etc.) require different roles and responsibilities for the various parties, which should be considered in specification development. The Owner will provide suitable access to the construction site for the installing contractor’s personnel and equipment. Unless specifically noted otherwise in the contract documents, the Owner will remove and replace any structures, utilities, pavements, landscaping or other surficial improvements in the work area as necessary to facilitate the work. The Owner will be responsible for overall construction oversight to minimize potential for developing unsafe conditions. The work may include post-construction monitoring of pile performance if required by the Owner or the pile designer to confirm performance of the piles subsequent to their installation. The work may also include installation of additional piles if the initial installation does not meet specified capacity or performance requirements. Responsibility for providing subsurface investigation shall be addressed in the bid documents. The Owner is responsible for providing to the installing contractor all available subsurface soils, rock and groundwater information and geotechnical testing data."

Jan 1, 2015

By Frank Albrecht, Brian McCarthy

"The Ararat Terminal Station (ARTS) is located 190km to the north-west of Melbourne, approximately 1.7km to the north of Elmhurst Township in the Pyrenees region of western Victoria, Australia. The site occupies an area of approximately 7.2 hectare of farmland. The electricity generated by the Ararat Wind Farm is directed to the ARTS terminal station before being connected to the grid. The ARTS structural design includes more than 180 steel yard support structures, three 25m-tall gantry ‘A’ frames, three modular control room buildings, a precast transformer bund, precast fire wall structures and related foundation design. Innovative driven engineered glue laminated timber (glulam) piles in a cruciform shape were used to reduce the foundation construction time, cost and the amount of concrete used in the project. It is the first time that engineered timber piles made from farmed Australian pine trees have been used in a large-scale environmentally-friendly project. Durability of the timber was achieved by H5 treatment and the use of reinforced concrete pile caps to protect the cruciform timber piles at the ground line. A pile-driving sequence was developed based on field trials. The lateral load capacities of the piles were estimated using engineering principles and from full-scale tests in the field. This paper provides an overview of details of engineered timber cruciform piles, durability of timber piles, design information, pile construction procedures, pile-driving procedures, the testing protocol, test results and validation. The test results were compared with predictions from several methods. In addition, potential future applications of similar systems in other infrastructure projects, and opportunities for future improvements are discussed. The structural aspects of this project were presented in a previous paper at the World Conference on Timber Engineering in Vienna in August 2016. See http://wcte2016.conf.tuwien.ac.at/home/ for further information."

Jan 1, 1900

By John P. Briand III, Douglas J. Aghjayan, Robert E. Fosse

This paper highlights the successful pile load testing program for the redevelopment of Pier One in East Boston, Massachusetts. Pier One is a 5.4-acre parcel on a dormant waterfront site used in the 1950s as a warehouse and distribution facility. The developer plans to re-use the existing 14-inch-diameter concrete-filled steel pipe piles to support four 5- to 7-story apartment buildings above a 2-story parking garage. A pile load testing program was developed to establish if the existing piles could support design loads of 240 kips for project financial feasibility and up to 300 kips for a significant reduction in future foundation costs. The Phase 1 program consisted of statnamic and dynamic load testing on two piles with two loading intervals (200 and 240 kips). Based upon the favorable results of the Phase 1 program, the Phase 2 program involved statnamic load testing on two piles and dynamic load testing on ten piles with three loading intervals (200, 240, and 300 kips). The Phase 2 program confirmed the favorable results which were applied across varying strata thicknesses and pile embedment depths. The average allowable capacity for the piles tested was greater than 300 kips with pile movement up to 0.3 inches.

By Ronnie X. Gu, Xing Zheng, Gem-Yeu Ma

Due to implementation of the rotator construction method from which a smooth shaft was anticipated, a full-scale pile load test (Osterberg Method) was performed at Pier 14 Pile 9 of the main span of the New Benicia-Martinez Bridge to confirm the design parameters of the rock sockets. Two levels of load cells were fabricated in the reinforced cage of the rock socket. Each level consisted of three 670-mm Osterberg load cells with a total testing capacity of more than 50 MN in both directions. In an attempt to separate side friction and end beari ng, a 75 mm thick compressible Styrofoam material was placed at the bottom of the cage. The pile load test was carried out in four stages. The multi-level multi stage pile load test data was interpreted for casing friction, side friction for two rock strata, end bearing, and residual side shear values under repeated loading in opposite directions. The side friction from the casing in soils at Stage 2 is approximately 9 MN. The end bearing at the tip of the rock socket at Stage 3 was calculated to be approximately 17 MN at a displacement of about 75 mm. The residual side shear resistance for the 10 m 50% RQD rock strata was calculated to be 9 MN or approximately 50% of initial values, after being pushed 0.3 mm upward in Stage 1, 71 mm downward in Stage 2, then 55.5 mm upward again in Stage 3, and finally 105.3 mm downward in Stage 4. The test results surprising ly indicate that the side shear resistances from both low RQD intensely weathered rock and higher RQD slightly weathered competent rock are about the same at approximately 19 MN. This pile load test provides very critical information for confirming deep shaft design and analyses.

Jan 1, 2005

By Amalia Giannakou

When designing structures in seismically active areas, foundations of critical structures are typically located away from known faults. Indeed many seismic codes prohibit construction in the immediate vicinity of seismically active faults establishing minimum setbacks from the faults. However, for long structures such as bridges, tunnels and pipelines, a fault maybe unavoidable, and fault rupture risk impossible to preclude. This paper presents a case study of a bridge foundation design that incorporates the consequences of fault deformations passing through the foundation. A series of site surveys were conducted to characterize the fault environment, and fault displacement hazard analyses were conducted to develop design displacement demands. Subsequently, numerical analyses were performed to evaluate the fault rupture-induced demands on a pier foundation in terms of displacements and rotations. Initially, analyses were performed that model the free field fault rupture propagation to the ground surface of the fault to ensure that the basic site characteristics are captured. Subsequently, the foundation elements were introduced in the model and the fault rupture is simulated again. The interaction and influence of the foundation on the fault rupture propagation is calculated, and the consequent demands and distortions of the foundation block provide a basis for structural engineers to design the bridge.

By Orestis Zarzouras, Amalia Giannakou, Jacob Chacko

"When designing structures in seismically active areas, foundations of critical structures are typically located away from known faults. Indeed many seismic codes prohibit construction in the immediate vicinity of seismically active faults establishing minimum setbacks from the faults. However, for long structures such as bridges, tunnels and pipelines, a fault maybe unavoidable, and fault rupture risk impossible to preclude. This paper presents a case study of a bridge foundation design that incorporates the consequences of fault deformations passing through the foundation. A series of site surveys were conducted to characterize the fault environment, and fault displacement hazard analyses were conducted to develop design displacement demands. Subsequently, numerical analyses were performed to evaluate the fault rupture-induced demands on a pier foundation in terms of displacements and rotations. Initially, analyses were performed that model the free field fault rupture propagation to the ground surface of the fault to ensure that the basic site characteristics are captured. Subsequently, the foundation elements were introduced in the model and the fault rupture is simulated again. The interaction and influence of the foundation on the fault rupture propagation is calculated, and the consequent demands and distortions of the foundation block provide a basis for structural engineers to design the bridge.IntroductionThe Izmit Bay bridge, a 3-km-long suspension bridge that crosses Izmit Bay in Turkey, is planned to be constructed in one of the most seismically active places in the world. The south approach structures for the Izmit Bay Bridge along the western side of the Hersek peninsula bring the bridge down from on the order of El. 60 meters at the South Anchorage to an elevated embankment approximately 1.3 km farther south (Figure 1). The south approach structures are located within a zone of secondary deformation around the primary trace of the North Anatolian Fault. The concept design team has developed a concept design for a “viaduct” structure that consists of 10 spans with lengths varying between 136 m and 100 m and two back spans one of 125 m, attached to the main bridge and the other of 74 m attached to the south embankment."

Jan 1, 2017

By Nabil F. Ismael

Load tests were carried out to examine the ultimate bearing capacity of short, large diameter bored piles in connection with the construction of a multistory building on the Arabian Gulf in Kuwait. Testing included 0.45 m, 1.0 m, and 1.2 m piles installed through loose sand into a bearing stratum consisting of very dense cemented sands. All tests were carried out to failure. The base resistance and shaft friction were calculated using the Meyerhof method for a layered soil profile. The method employs the standard penetration test N-values. The results indicate that the piles are end bearing piles with a great portion of the pile capacity due to base resistance. The mobilized skin friction is small. The calculated pile capacities were very close to the measured values with the maximum difference not exceeding 10%.

By Ørjan Nerland, Torgeir Haugen, Astri Eggen, Kjell Karlsrud

"Ground improvement by the deep dry mixing (DDM) method is used in Norway since the late 1970's. A brief review is given of the Norwegian guideline for ground improvement with DDM issued in 2012, but focus is on practical examples and experiences related to improving the stability of excavations and natural slopes in soft clays. Two examples deal with experiences from 10 to 18 m deep excavations in soft and partly highly sensitive clays, where DDM panels and block stabilization were used to both give sufficient stability against bottom heave and to limit lateral wall displacements. A third case deals with improving the stability of a natural slope in quick clay by installing DDM panels near the crest of the slope. To limit disturbance and excess pore pressures generated during the DDM works, vertical drains were installed in advance in between the DDM panels. This ensured that the excess pore pressures generated by the DDM works (up to 150 kPA) dissipated quickly, which was instrumental to avoid triggering a landslide during the stabilizing works.INTRODUCTIONThe lime column (LC) method developed in Sweden and Japan in the mid 1970's (e.g. Broms and Boman, 1977). Since then, there have been significant developments in Scandinavia and around the world in terms of rigs, mixing machinery and tools, and type of binders used. The method, presently named the ""Dry Deep Mixing"" (DDM) method in contrast to the wet deep mixing methods (WDM) that also have developed significantly over the past decades, e.g. Kitazume and Terashi (2013). The first application of the DDM method in Norway was in the late 1970's to improve the stability of an excavation in quick-clay, then using only lime as binder. Most DDM applications in Norway have also thereafter been to improve the stability of cuts, supported excavations or natural slopes in soft clays. The Norwegian Geotechnical Society (2012) issued in 2012 “Guidelines for design of ground improvement with DDM methods"". The following highlights design issues dealt with. The paper focuses however, on some practical cases where DDM has been used to improve stability of deep excavations and a natural slope in soft and partly highly sensitive clays."

Jan 1, 2015

By Stefan Mewes

Europe’s second-largest seaport has installed a new combi wall consisting of pipe piles, sheet piles and inclined shaft grouted piles to support it. The new Liebherr piling rig with swinging leader was used to drive shaft grouted piles into a very dense soil layer of sand with glauconite. The 60 m Liebherr swinging leader was suspended at an inclination of 45° via a suspension frame and suspension ropes from the crawler crane. This inclined installation of shaft grouted piles via freely hanging swinging leader, as used for this project, is unique in Belgium. Moreover, the pile length of 43 m is a novelty for this type of pile. Shaft grouted piles consist of a steel profile with a separate box-like pile shoe with an open top. A thin grout is injected via an injection pipe during driving and emerges just above the pile shoe. As the pile is driven further down, so compressing the ground, the space above the pile foot is immediately filled with grout under pressure. This piling system is ideally suited for the transfer of high tensile loadings. It is a method to increase geotechnical load-bearing capacity and to reduce negative skin friction during pile driving.

Sep 1, 2022

By Gary T. Brill

In the presentation, the development and new applications of the jet grouting technique in the North America are briefly introduced at first and followed by the outline and advantages of Jet Grouting. Several recent projects for jet grouting are presented in which the applications to underpinning and excavation support, foundation, groundwater barrier and seismic stabilization are briefly discussed.

Feb 10, 2003

By Danny Winters, Wesley Schmutzler, Christopher Lewis, Matteo Bertoni

"SR 83/US 331 is a primary North/South roadway in Walton County that is a crucial link for tourism and commerce between the Walton County beaches and the heavily traveled I-10 corridor in the panhandle of Florida. The facility also serves as the primary hurricane evacuation route from southern Walton County. This 3.4 mile project involves expanding the current two-lane crossing of Choctawhatchee Bay to a fourlane facility to increase capacity and dramatically improve mobility within the corridor. One of the major goals of the project is to perform ground stabilization using Deep and Shallow Soil Mixing (DMM & SMM) along existing causeways. Ground stabilization is required due to the existence of moderately deep very loose soils that have settled considerably over the years. As a result, the Florida Department of Transportation (FDOT) incurred significant maintenance expenses and was unable to maintain an acceptable ride quality. FDOT considered soil mixing as one option to control this settlement. Quality Control for soil mixing relies heavily on the monitoring system used to control mixing parameters. This paper will examine in detail, the reporting of the Drilling Mate System (DMS) used to ensure the quality of each soil mixed element.INTRODUCTIONThe Florida Department of Transportation (FDOT) issued a Design-Build Maximum Price Request for Proposal (RFP) for the Choctawhatchee Bay Bridge expansion. The design-build (D/B) team of Skanska/Parsons Brinckerhoff was awarded the contract. The D/B team, in order to meet the unique deep ground improvement challenges of the Choctawhatchee Bay Bridge Project, selected Foundation & Geotechnical Engineering (FGE) as the engineer to design the ground improvement and TREVIICOS South (TIS) to execute the works.The FDOT in their RFP states that “either bridge or utilize a deep ground improvement method to stabilize the three segments of the existing earthen causeway” and “one possible method of deep ground improvement which is considered viable is deep soil mixing”. FGE developed a proposal to provide a unique rigid transfer platform to effectively stabilize the existing causeways. This platform (Fig. 1) consists of an upper 10 ft thick stabilized soil layer which transfers axial load to a series of deep columns. This robust system guarantees superior durability, ride quality and pavement condition and will exceed all required design and performance criteria including, “Less than 2 inches of settlement within a 1,000-foot section”."

Jan 1, 2017

By Gianni O. Chieruzzi

A 400 MW, gas-fed power plant on floating piles and piled raft foundations was constructed in the Province of Moskovskaya, Russia in 2008. The subsurface is characterized by fill underlain by loose to medium dense alluvial deposits, with peat and clay interbeds, a stiff to hard, highly plastic, silty clay stratum of glacial origin, and a stratum of very dense, varved interbeds of sand and silt. More than 800, drilled concrete piles were constructed at the site. The pile length ranged from 15 to 23 meters below existing surface grade, and the pile diameter ranged from 0.9 to 1 meter. Initial analyses by others predicted total power plant settlements of 3 to 4 cm when subjected to the permanent loading conditions. Under a peer review process for the equipment supplier, subsurface investigation and testing were performed to verify the consolidation parameters used for foundation design of the power plant foundation. The parameters obtained in this investigation were used in the 3-D finite-element model ELPLA as inputs for the settlement analysis of the turbine building and power island. The ELPA analyses predicted settlements on the order of 7 cm over a period of 30 years. The actual settlements after two years of monitoring were compared against the model predictions. The rate of settlement and the recompression index were both underestimated in our model. The measured settlements have enabled us to calibrate both of these model parameters so that the model better matches the data.

By Alireza Ayoubian, Douglas S. Roy, Gianni O. Chieruzzi

"A 400 MW, gas-fed power plant on floating piles and piled raft foundations was constructed in the Province of Moskovskaya, Russia in 2008. The subsurface is characterized by fill underlain by loose to medium dense alluvial deposits, with peat and clay interbeds, a stiff to hard, highly plastic, silty clay stratum of glacial origin, and a stratum of very dense, varved interbeds of sand and silt.More than 800, drilled concrete piles were constructed at the site. The pile length ranged from 15 to 23 meters below existing surface grade, and the pile diameter ranged from 0.9 to 1 meter.Initial analyses by others predicted total power plant settlements of 3 to 4 cm when subjected to the permanent loading conditions. Under a peer review process for the equipment supplier, subsurface investigation and testing were performed to verify the consolidation parameters used for foundation design of the power plant foundation. The parameters obtained in this investigation were used in the 3-D finite-element model ELPLA as inputs for the settlement analysis of the turbine building and power island. The ELPA analyses predicted settlements on the order of 7 cm over a period of 30 years. The actual settlements after two years of monitoring were compared against the model predictions. The rate of settlement and the recompression index were both underestimated in our model. The measured settlements have enabled us to calibrate both of these model parameters so that the model better matches the data.IntroductionA 400 MW, gas-fed power plant was constructed near Moscow in the Province of Moskovskaya in Russia.Figure 1 shows the general arrangement of the main structures, and the geometry of the piles supporting those structures."

Jan 1, 2017

By Terrence M. Carroll, Chu E. Ho

"A pile installation and load testing program on driven tapered piles was undertaken at John F. Kennedy International Airport in New York City for the extension of the existing Terminal 4. As part of the program, dynamic testing by means of the Pile Driving Analyzer (PDA) was performed on several preliminary test piles as well as production piles. The results of the dynamic tests and subsequent static load tests were reviewed to develop an understanding of the pile-soil response of a tapered pile during driving and after setup. Pile setup occurred as a result of increase in shaft resistance with virtually no increase in toe resistance. More than 150 tons of additional capacity was gained after the setup time.The capacities measured during driving from the PDA are typically used as the basis for determining the pile driving set criteria, with the required initial driving capacities determined largely by the contractor’s experience. An improved appreciation of the setup phenomenon is required to better refine the driving criteria at the end of initial driving such that the required ultimate capacities can be obtained, with reasonable confidence, after a period of setup.This paper presents interpretation of pile-soil behavior from Case Pile Wave Analysis Program (CAPWAP) analyses and discusses the mechanism of increased capacity as a result of setup effects. Time-dependent capacity gain as a result of setup effects should be based on the extrapolation of the shaft resistance component rather than the total pile capacity as is commonly practiced. Prediction of pile performance using this approach was in good agreement with observed static and dynamic load test results.IntroductionTapered piles have been adopted for various projects at John F. Kennedy International Airport (JFKIA) since the late 1940’s. Initially timber piles were used exclusively, with steel Monotube piles being used from at least the 1980’s (Horvath and Trochalides, 2004). The steel Tapertube pile was developed in the mid-1990’s and has commonly been used in recent construction (Brusey and Yin, 2008). The Tapertube piles used for this project consisted of a 25 foot long tapered section that was 8 inches in diameter at the tip and 18 inches in diameter at the top. An 18 inch diameter straight pipe was welded above the tapered section."

Jan 1, 2015

By Chris Harnan, Christophe Justino

The European Federation of Foundation Contractors (EFFC) and the Deep Foundations Institute (DFI) jointly published Edition 1 of the ‘EFFC/DFI Guide to Support Fluids for Deep Foundations’ in April 2019. This Guide was prepared by a Task Group comprising experts on deep foundations from contractors, materials suppliers, consultants and academics. The Guide builds on work carried out by the Tremie Concrete Guide Task Group and presented in Edition 2 of the Tremie Guide. The Paper discusses and describes the content of the Support Fluids Guide which presents the state of the art on support fluid management, as well as the R&D work currently being carried out and funded by EFFC and DFI sponsors through an ongoing Field Research Study (FRS) as well as a review of academic research linked to the EFFC/DFI joint effort aimed at improving knowledge and guidance on support fluids. The FRS and academic research will help to improve the understanding of relevant support fluid properties including stability of excavations, interface layer formation, effect of filter cake and the development of new sampling and testing methodology. The Paper also presents the initial findings from the FRS program as well as a discussion on the challenging aspects of support fluid management with emphasis on design, performance, testing, and the environment.

May 1, 2022

By Joram M. Amir

During recent years, the integrity testing of piles has made considerable progress. With the availability of portable and powerful computers, practically all integrity testing equipment is now digital. Using sophisticated software for data acquisition and analysis, today's testing systems can provide owners with important information regarding both the length and integrity of piles and drilled shafts. This sophistication carries a price: Very few clients, including experienced engineers, do understand the strange-looking graphs adorning the reports they get. In fact, most of them will never ask, some because they are too busy to care and others because they are ashamed to show their ignorance. This situation is well exploited by a few shrewd operators of test equipment. Facing strong competition and falling revenues, they simplify their task and cut their expenses by the following means: 1. Using old equipment until it falls apart, and then some, 2. Hiring under-qualified personnel, 3. Staying on site as little as possible, 4. Eliminating the analysis and evaluation stage altogether, 5. Confirming as-made lengths and reporting no defects.

Jan 1, 1999

By Babak Mamaqani, Pirooz Barar

The Heights project was located at Fashion Valley North, San Diego, CA. The scope of the project was to replace two existing commercial buildings with a large 7-story multi-family residential building. There was an existing 1:1 slope on the north side of the site. A permanent soil nail wall, 1,000 linear ft long, with a maximum height of 100 ft, was needed to replace the 1:1 slope at the north side of the project to accommodate the development. Previously there was a design for the permanent soil nail wall which required up to 115 ft long soil nails with large diameter rebars and 13 in. thick permanent facing. PB&A was engaged by the owner to conduct soil nail design optimization and value engineering to reduce construction costs and improve scheduling. First, the SnailPlus program was used to check the stability under static and seismic conditions and to design soil nail lengths and sizes. Then, soil nail head forces were calculated to design the permanent facing using FHWA recommended procedure. Another challenge of the project was to evaluate the interaction between a future San Diego Gas and Electric (SDG&E) tower and the soil nail wall. Finite element analyses were conducted with the PLAXIS program to ensure the deflection of the future tower would be within the acceptable range. The soil nail design optimization helped the owner to save approximately $800,000 in construction cost and improved construction scheduling.

Sep 8, 2021

By Kevin Baumgartner, Steven Babcock

A landfill in Phoenix, AZ reached capacity and was graded over in the 1970s. The property was subdivided into lots in 2007 to create a business park. However, the challenging site conditions caused by the underlaying landfill put into question the feasibility of typical deep foundation systems. Several different foundation systems were evaluated to support the proposed development. The considered systems were: drilled concrete shaft, driven piles, drilled micropiles and helical piles. Soil stability, landfill decomposition, method of installation, flexibility of design, anticipated material, and equipment costs were considered. A system of helical piles with concrete pile caps and grade beams was selected. To mitigate unknown obstructions, holes were drilled through the landfill debris at pile locations and then backfilled with screened granular material. The helical piles were installed through these backfilled holes and advanced to bear in competent native material below the landfill. This method allowed for minimal disturbance of the landfill materials and provided a strong and adaptable foundation. Additional advantages of helical piles on this site include minimal installation vibration, no grout or concrete in the deep foundation, and capacity verification for each pile via torque correlation. Two load tests were performed to verify the design.

Sep 8, 2021

By Stefan Schwank, Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to install diaphragm walls, which are known as underground structural elements commonly used for retention systems and permanent foundation elements as well as deep groundwater barriers, named Cut-Off-Walls (COW). In this exploration project, the diaphragm wall equipment was used in the 2019 summer season to perform the first part of an exploration and bulk sampling program for a potential mine on the Star Kimberlite. Beside the idea of using the diaphragm wall technique as bulk sampling equipment, the sampling program required the adaption of equipment and tools for a depth capability never reached before by a trench cutter in any commercial application worldwide. The paper will explain the development of the sampling program as well as the challenges occurred with the local geology and the specific demands of the exploration and sampling program. It will also provide an overview of the lessons learned during the 2019 season and will give an outlook to the approaches of optimization for the second phase which will be carried out in 2020.