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By Virgil J. Stachura, Larry R. Fletcher, Matthew N. Plis

Falls of ground remain a leading cause of fatalities and injuries in underground mines. In response to this situation, the Bureau of Mines conducted a series of experiments in the White Pine room-and-pillar copper mine which resulted in smoother, safer ribs due to a reduction in the amount of overbreak caused by blasting. The tests evaluated the effects of changes in the loading of the rib holes of the mine's 20- by 28-ft drift round driven in shale and sandstone. The relative integrity of the ribs remaining after the blasts was measured using both photographic and seismic refraction techniques.

Jan 1, 1989

By Frank Barker

Mining operations present a very different environment to the suppliers of explosives, initiating systems and services, both on surface and underground. Typical hazards include underground movement, air quality, ground stability, moving equipment, and the use of explosives. As contractors to the mining industry we do not have management control over the environment in which our people operate. The hazards and consequent level of risk that our people are exposed to in some mining operations are significantly higher by orders of magnitude than in a normal factory environment. Orica Explosives (and other Explosives suppliers) are continually and increasingly identifying opportunities to partner with customers by adding value through the provision of services leading to a reduction in total mining costs. These services include the provision of a bulk underground loading services, delivery of product into underground magazines, magazine management, value added blasting, conversions, rock-on-ground contracts, and blast management programs.

Jan 1, 2000

By Richard J. Mainiero, James Q. Wheeler, Lewis H. Kopera, Yael Miron, Solin S. W Kwak

The research reported here was part of an effort to evaluate the safety of a process to recover TNT from MK-9 depth bombs by the autoclave meltout process. In this process the depth bombs are heated to 121oC so that the TNT will melt and run into a vat. Unfortunately, asphalt lining the inside surface of the bomb also melts and flows out with the TNT. Prior to this study, it was not known what effect the asphalt contamination and the higher than normal process temperatures (121oC) would have on the sensitivity of the TNT.

Jan 1, 1996

By Y Omura

If dynamite is used in hot metal mines, it may be subject to decomposition, and the increase in nitroglycol vapour under the high temperatures causes bad headaches of workers. Also the explosives containing ammonium nitrate are very dangerous when mixed with sulfide ores at a high temperature!. Therefore we developed a heat-resistant water gel explosive which is safe to be handled at these hot metal mines.

Jan 1, 1983

By Paul V. Sterk

In the early 1980's, the Homestake Mine converted from labor intensive methods such as open cut-and-fill mining to Vertical Crater Retreat (\/CR) bulk mining and mechanized cut and fill. This transformation occurred as a result of high costs and low productivity associated with open cut-and-fill mining. Use of Vertical Crater Retreat allowed Homestake to contain waste development rock within the mine to further decrease costs since the voids created from VCR stopes provide a good receptacle. The need to access these voids from surrounding development to facilitate waste dumping precipitated the development of drop raising. This system is cheaper than raise boring because it allows drilling into the top of an open stope without the expense of raise boring cutouts or equipment. It's safer than conventional raising since access from the bottom is not required. Two methods of long hole raising or "drop" raising have been successfully developed at the Homestake Mine and can be categorized as Ring Drill Drop Raising using 2-1/4 inch holes and VCR Drop Raising using 6-1/2 inch holes.

Jan 1, 1991

By Ronald Joseph

Windows-based automated blast loading systems have long being conceptualised and never really taken off in the surface mining sector. However, with the introduction a windows-based automated blast loading and reporting system onto the Mobile Manufacturing Units (MMU’s) at Debswana Diamond Company operations in Botswana in August 2004, a project to automate blast loading (charging) and reporting ensued. This work was pioneered over three phases at Debswana’s Jwaneng Diamond Mine by African Explosives (Botswana) (Pty) Limited as part of the African Explosives Limited’s (AEL) integrated-mining (i-mining) concept. The first phase of the project involved the blast reporting system, at which time an average amount of explosives were loaded into all blastholes and all blast loading information was saved to a Microsoft Access 2000 database on the MMU computer. The second phase of the project, which ran until the end of the second quarter of 2008, involved manual blast plan loading and reporting system using flash disks, and the third phase which was installed and commissioned in the third quarter of 2008 and is currently operational at Debswana’s Jwaneng Mine, involves the automated blast loading and reporting system via Wireless Local Area Network (WLAN). This system is now routinely used to achieve operational and mining efficiency goals at the mine with respect to blasthole charging and blasting, and this paper briefly summarizes the status of this project at Jwaneng Diamond Mine where this technology is currently being monitored and also illustrates the positive mining impact that this innovation brings to the mining operation, both from an economic and efficiency perspective.

Jan 1, 2009

By Stephen Mansfield

Analysing how accurately a blast design is implemented is one of the cornerstones of a successful operation, and critical for mine optimisation. This paper presents a concept that involves the collection and analysis of data for the five stages through which a blast transitions, from budget through to implementation.

Feb 1, 2020

By M. Gebhardt, J. Johnson, S. Rosenthal

The use of presplitting applications in an underground mine setting is a method of reducing overbreak in the rib and back when blasting occurs. Presplitting performed at the Underground Mine Education Center (UMEC) on Montana Technological University’s campus in Butte, Montana showed a dramatic decrease in the amount of overbreak incurred in the blasting process. Application of the presplitting technique occurred after presplitting presentations at ISEE in San Antonio. Presplit testing consisted of drilling perimeter holes closer together than production holes and loading perimeter holes with a combination of specialized presplit explosive and packaged emulsion with electronic detonator initiation. The ideology was to shoot the perimeter row first, to create a fracture around the perimeter, so when the main production round is shot there is less shock exerted on the surrounding walls due to the pre-fractured perimeter rock. For the test performed, the back ended up with 83% of total holes resulting in half barrels representing a remarkable result. The right rib ended up with one half barrel visible before muck was removed while the left rib did not have any half barrels visible due to a clay seam being in very close vicinity to the perimeter row. The first test blast was a great start encouraging future work on presplitting applications in the UMEC. Additional testing will continue with different combinations of perimeter hole spacing, the addition of a buffer row along the ribs, and varying loading techniques to determine the most effective presplit method for the rock type of the UMEC. Detailed test results and loading configurations will be provided in the paper.

Jan 1, 2024

By Jack Elorenta

A recent forum of mine operators revealed a continuing strong interest in alternative methods of freeing rock. A Rand Corporation report lists a continuous mechanical machine that would replace drilling and blasting as a priority for mine operators. Meanwhile, mounting evidence documents a dramatic cost benefit in processing where increased blast energy is available. The reasons for this dichotomy may be due to a number of factors.

Jan 1, 2002

By H. C. Verakis

This paper summarizes blasting accident data for over a quarter of a century (1978-2004) for all types of surface and underground mining operations in the United States. Although many billions of pounds of explosives and blasting agent have been used by the mining industry, the accident safety record has improved significantly in the past 25 years. Over the past decade, approximately 5 billion pounds of explosives and blasting agents were used annually in the United States. Coal mining has been and continues to be the dominant user of blasting agents.

Jan 1, 2006

By Norman S. Smith, Richard L. Ash

Relationships between the three design factors of borehole burden, spacing, and length that control rock breakage were examined by means of reduced-scale bench blasts in dolomite. A set of three indices were developed for analyzing the differences between fragment-sizing distributions obtained from various design combinations. It was found that the factors were interdependent and the indices were directly related to the common stiffness relationship for solid structures. The burden-spacing-length combinations that produced the best and poorest overall breakage, maximum and minimum overbreak, and least and most toe were determined.

Jan 1, 1977

By P D. Katsabanis

Image analysis has been proposed to be an accurate and convenient means of measurement of blast fragmentation. The paper compares the results of image analysis to screening using laboratory scale rock piles. The muckpiles ranged from uniform distribution samples to well graded samples following the Rosin-Rammler distribution.Deviations between screened and imaged distributions were observed in most cases due to the loss of fines. Addition of fines in the system improved the result derived by image analysis considerably. It is suggested that techniques for the prediction of fines be evaluated for modifying the size distributions produced by image analysis.

Jan 1, 1999

By Mark S. Stagg, David E. Siskind

Five major environmental effects of rock blasting are ground vibrations, airblast, flyrock, dust and fumes. What makes them "environmental" as opposed to occupational health and safety issues is that their impacts are felt off the mine, quarry or construction site. For some impacts, safe zones are defined through experience, flyrock being a good example. Flyrock at a mine can be 1) rock thrown beyond the blast area or expected hazard zone, 2) rock thrown beyond the permit area, or 3) rock thrown more than 1/2 the distance to the nearest non-mine structure (OSM rule for surface coal mines). Rock throw of less than the "flyrock" range is then a safety issue.

Jan 1, 1997

By Jiang Han, J. F. Shao

Based on the rock blasting engineering, The Self-Organizing Map (SOM) network has been implemented for the concept and method of rock blastability classification. The Self-Organizing Map (SOM) is a neural network algorithm which is especially suitable for the analysis and visualization of high-dimensional data. It maps nonlinear statistical relationships between high-dimensional input data into simple geometric relationships, usually on a two-dimensional grid. The mapping roughly preserves the most important topological and metric relationships of the original data elements and, thus, inherently clusters the data. SOM allows easy data fusion enabling visualization and analysis of large databases of rock blasting engineering. As a case study, the classification technique based on SOM has been used to classify the rock mass blastability rank. It can be founded from this paper that the SOM networks can be developed well based on a comprehensive data set of rock blasting engineering.

Jan 1, 2002

By Clive-Workman Davies, K K. Kabongo, Mensah Frimpong

Given the capital intensity of the dragline operation coupled with rising cost of explosives, the onus is on mine operators to make maximum use of explosives in blasting to assist dragline diggability. At a surface coal mine in South Africa large boulders necessitating secondary breakage and in some cases completely unfragmented sections of a blast resulting in low dragline diggability were encountered in the interburden blast. Twelve blasts were therefore closely monitored and dragline productivity evaluated. The ultimate aim was to improve the overall blasting performance and hence increase dragline productivity. Three areas were in focus; fragmentation assessment, dragline productivity assessment and cost analysis. The studies indicated unsatisfactory explosive and initiation performance, problematic blast design and questionable operators performance. It is established that dragline cost account for 60% of the total mining cost whereas the drilling and blasting cost account for the remaining 40% and that improvement in dragline productivity results in automatic cost saving.

Jan 1, 1996

By W. J. Birch

The dedicated documenting of blast design and vibration monitoring results forms part of the best practice methodology for today’s blasting operators. This allows regression curves to be constantly updated and in turn compatible charge weight determinations are based upon the most current data. The point can arise however when so much data becomes agglomerated that variations in blast design, geology or monitoring location response and their effects can pass unobserved and start to have an adverse effect on the forecasting capability of the regression due to a deterioration of the standard error statistic. The simple solution would be to only compile like-for-like blasting returns, but this prospect can quickly become unworkable due to the number of potential variables. In addition it is very difficult to spot subtle variations by simply examining a standard scaled-distance curve mainly due to the intrinsic data scatter that is always present together with the logarithmic nature of the regression curve. If indeed a variation is thought to be apparent, how can the degree and magnitude of its influence to be quantified? The Likelihood Ratio Test when applied to regression data can diagnose subtle variations between data sub-sets and provides a comparative statistic as to the degree of variation. By analysing datasets in such a way, levels of compatibility are obtained, indicating which sets can be combined in order to increase prediction capability.

Jan 1, 2004

By Jim Simpson, John Waller, Scott Stewart

The authors review the evolution of drilling and blasting procedures at this West Virginia surface coal mine where management seeks continually to improve and update the drilling and blasting programs. Today's operations require efficient programs which include quality control to maximize production and minimize the public's sensitivity to the blasting events.

Jan 1, 1992

By T N. Hagan

Where explosion energy moves rock from the in-situ to its desired location without considerable assistance from digging and/or hauling equipment, good fragmentation is of minor importance. Maximum displacement must remain uppermost in the mind of the blast design engineer.

Jan 1, 1979

By Michael D. McGill, John L. Turner, Don Sieger, Doyle Newhouse

Since its introduction by Atlas Powder Company in late 1986 as a means of highwall stabilization in surface coal mines (1), applications of the basic AirDek (2) blasting technique have multiplied rapidly.

Jan 1, 1991

By Tom Donnelly, Roger C. Ilsley

Remote telecommunications seismographs were used to monitor blast vibrations at two historic structures in Cedarburg, Wisconsin during adjacent sewer line construction. The purpose of the vibration monitoring program at the historic structures was to maintain blast vibrations below limiting tolerances established by the Wisconsin State Historic Society.

Jan 1, 1991