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By Kazutoshi Haga, Atsushi Shibayama, Altansukh Batnasan

"The aim of this study was to develop a hydromellurgical processing for removal of arsenic from high-arsenic copper sulfide ores and concentrates, providing increase in copper recovery. In this study, three different enargite ore samples containing 28.2–46.7% copper, 1.9–15.0% arsenic and 10.6–27.5% iron were used to determine optimum conditions for the extraction of copper and removal of arsenic. High pressure oxidative leaching process was preformed using various leaching reagents such as sulfuric acid (H2SO4), ferric sulfate (Fe2(SO4)3), hydrochloric acid (HCl), ferric chloride (FeCl3), sodium sulfate (Na2SO4), sodium chloride (NaCl) solutions and distilled water (DW), respectively, under the fixed conditions which were selected to be as follows: NaCl concentration, 0.34 M; concentrations of other leaching reagents, 0.1 M; particle size, -45 ?m; pulp density, 100 g/L; agitation speed, 750 rpm; leaching temperature, 160 ?C; leaching time, 60 min and total pressure (oxygen gas and vapor pressure) into an autoclave, 1 MPa. Results show that under the leaching conditions, more than 90% of copper leaching was achieved with lower than 2% arsenic content as a consequence of the formation of arsenic precipitates in a solution of Fe2(SO4)3–NaCl. It was determined that copper, arsenic and iron concentrations in the pregnant leach solution were 42 g/L, 0.3 g/L and 0.3 g/L, respectively. As a result, it can be concluded that the Fe2(SO4)3 solution in the presence of NaCl or FeCl3 are more efficient leaching media compared to other leaching agents under the high pressure oxidation conditions, because of their high copper recovery and lower arsenic level in the pregnant leach solution.INTRODUCTION Generally, copper is usually produced from copper sulfide ores by a combination of several processes which are flotation and smelting followed by refining [1-3]. Arsenic content in copper sulfide ores tends to increase due to the depletion of high grade copper deposits, hence conventional mineral processing and metallurgical processes cannot effectively treat these ores containing high levels of arsenic to obtain consistently high purity copper concentrates. Because high levels of arsenic in copper ores/flotation concentrates reduces the value of concentrates due to the restriction of smelting process and causes it to be a source of environmental pollution [4-6]. From this point of view, the known way of prevention against high-arsenic copper sulfide concentrates in further metallurgical treatments is to develop economically and environmentally competitive technologies for removal of arsenic impurity from copper sulfide ores before treating the ores/flotation concentrates by the pyrometallurgical routes."

Jan 1, 2018

By Alejandro Yañez, Martta Nousiainen, Rodrigo Grau

"Gas dispersion plays a fundamental role in froth flotation. Gas dispersion in flotation is quantified by using four properties: gas velocity, bubble size, gas hold-up and bubble surface area flux. Gas dispersion measurements were conducted in three flotation cells: TankCell 1, TankCell e300 and TankCell e500. The measurements reported in this paper were carried out exclusively in two-phase systems using only water and air at frother dosages exceeding the Critical Coalescence Concentration (CCC) in order to prevent bubbles from coalescing. The measurements conducted in TankCell 1 and TankCell e500 were conducted by Outotec specialists, whereas the characterization of TankCell e300 had been conducted earlier in 2008 by a team from McGill University. When working in two-phase systems and under non-coalescing conditions, gas dispersion characteristics measured in different scales can be compared directly. The measurements conducted in TankCell e300 are taken as a base line in order to compare the performance of TankCell e500, whereas TankCell 1 is a pilot-scale flotation cell which is used in rotor testing. The gas dispersion properties in TankCells were found to be affected by the air flow rate and rotor tip speed. Bubble sizes (d32) measured on the three-size scale seem to be within the same range of 0.6 mm to 1.6 mm. It was noted that the bubble size was influenced by rotor tip speed and gas velocity. In general, as the rotor tip speed increased, the bubble size decreased and as the gas velocity increased, so did the bubble size. The rotor tip speed also has an impact on the hold-up; in general, as the rotor tip speed increased the gas hold-up also increased but the influence of air flow rate on gas hold-up was greater. Bubble surface area flux was found to vary between 40 and 85 1/s. As the gas velocity increased, the bubble surface area flux also increased."

Jan 1, 2014

By John A. Rumball, Martin R. Houchin

"For gold leaching of oxide ores, the optimum cyanide : oxygen ratio is approximately 106 mg/L NaCN : 10 mg/L O2 (6.9:1 by mole). In sulphide ores, galvanic coupling of the gold with the electrically conductive sulphides significantly increases this ratio such that leaching may occur in a relatively low dissolved oxygen (DO) environment.RESULTS AND DISCUSSIONGold leaching in a carbon in pulp (CIP) and carbon in leach (CIL) circuit is driven by the supply of cyanide and oxygen, as described by Elsner’s equation (1):• 4Au + 8CN- + O2 + 2H2O ? 4Au(CN)2 - + 4OH- (1)Equation 1 suggests that the ideal molar cyanide : oxygen ratio should be 8:1, or 122.5 mg/L NaCN to 10 mg/L of DO. It is generally accepted however, that oxygen is not completely reduced to hydroxide at the gold surface, and that equation (2) better represents the gold leaching reaction (Marsden and House, 1992):• 4Au + 8CN- + 2O2 + H2O ? 4Au(CN)2 - + 2OH- + H2O2 (2)Additionally, since gold leaching is limited by either the diffusion of cyanide or oxygen to the gold surface (Habashi, 1993), then the relative diffusion rates of cyanide and oxygen must also be taken into account. Marsden and House (1992) suggest that the ideal molar cyanide : oxygen ratio is 6:1, while a more recent investigation using laboratory and plant observations (Heath and Rumball, 1998) suggested a molar ratio of 6.9:1.In practice, although a cyanide : oxygen mole ratio of 6.9:1 applies to some circuits, there are many instances when this is not the case.In sulphide ores, galvanic coupling of the gold with the electrically conductive sulphides significantly increases this ratio. Galvanically connected sulphides, and possibly carbon, provide a large surface area for oxygen reduction. As the cathode surface area increases, the oxygen concentration required to sustain the same rate of gold oxidation decreases proportionately.Galvanically connected particles may be composite particles, however they may simply be liberated sulphides in the same suspension as the gold. Particle collisions within a slurry are sufficient to provide momentary galvanic connection (Greet, 1995)."

Jan 1, 2003

By V. Y. Dementyev

Laboratory and pilot-plant testing using a sample of gold-bearing semi-oxidized ore from a Russian deposit followed by a flow sheet and reagent flotation mode development to design a plant was carried out in IRGIREDMET in 2009-2010. According to the developed flow sheet low alkaline flotation conditions are recommended in order to activate the surface of sulfides. The pH lowering from natural (7.5-8.0) to optimal (4.6-4.8) value using sulfuric acid provides for an increase in gold recovery. Before CIL, a final flotation concentrate is pretreated using pressure oxidation. It was found that the use of recycled solutions from pressure liberation in order to create acidic conditions for flotation instead of sulfuric acid during pilot-plant testing is recommended. The flow sheet offers the detoxification of remaining pressure oxidation solutions together with the flotation tailings. The carbonates presented in the tailings significantly reduce the consumption of lime for detoxification and allows for the use of two tailings dams instead of three. The first is used for the tailings of flotation and pressure oxidation recycled solutions, which were detoxified together. The second tailings dam is used for detoxified cyanidation cakes of the flotation concentrate. It was found during pilot-plant testing that flotation under natural and acidic conditions provides for 88.9 percent and 93 percent gold recovery, respectively. 4.1Au percent increase recovery was achieved due to the reduction of gold losses with flotation tailings and better quality of concentrates.

Sep 1, 2012

By W. G. Wu

More and more researches and applications of organic chelating agents as depressors or activators are carried out in the course of research and application of modern flotation. The paper puts forward the necessary condition of organic chelating agents as depressors or activators by analyzing the chelating chemical performance of organic chelating agents with metal ions and the stability of chelates formed by them; at the same time, puts forward four sufficient conditions of organic chelating agents as depressors or activators according to different hydrophilic capability of the chelates and different performance of depression and activation of organic chelating agents for minerals. Namely, the ?1+1/4? necessary and sufficient conditions of organic chelating agents as depressors or activators are put forward.

Jan 1, 2014

By Y. H. Wang

Micro-flotation tests of spodumene, beryl, quartz and feldspar have been carried out by using CaCl2 and FeCl3 as modifiers and a blending collector of oleic acid and hydroximic acid. CaCl2 shows efficient activation for spodumene when pH is above 11.5, and FeCl3 exhibits a markedly activation and good selectivity for spodumene in the range of pH 4 to 10. The main species of CaCl2 are CaOH+ and Ca(OH)2 when pH is above 11.5, and the main species of FeCl3?6H2O are Fe(OH)+2 and Fe(OH)3 during the pH range of 4 to 10. A selective flotation of spodumene and beryl from pegmatic ore had also been completed while using FeCl3?6H2O as activator and the blending collector. A bulk concentrate containing 1.087% BeO and 4.70% Li2O has also been obtained in the flotation of spodumene and beryl from pegmatic ore assaying 0.097% BeO and 0.45% Li2O, and the recoveries of BeO and Li2O in concentrate are 74.38% and 69.50% respectively.

Jan 1, 2014

By J. Ma

Vanadium ore is widely distributed in black rock series (Fan, Zhang and Ye, 2004) in many provinces of China, which accounts for 87% (Zuo, Peng and Dugang, 2001) of vanadium reserves in China. In Cambrian black rock series in south Qinling Mountain, there are large or medium-sized sedimentary deposits such as Zhongcun vanadium deposit, Yinhua vanadium deposit, Qianjiaping vanadium deposit, Xiajiadian gold-vanadium deposit and Lengshuigou vanadium deposit. The vanadium is distributed in other minerals mainly in the form of isomorphic replacement. These types of ore are characterized by no independent vanadium mineral, low grade and vast reserves. Now in China the vanadium extraction technology is backward with low utilization rate of resources. The difficulties of vanadium extraction from black rock series are that the enrichment by means of mechanical beneficiation is difficult; the cost of direct chemical extraction is high and the emission of waste gas from pyrogenic process does not conform to environmental protection standard. Therefore the study of vanadium occurrence, the improvement & optimization of vanadium extraction technology and the realization of pollution-free and low-cost extraction of vanadium from black rock series are of great and realistic importance for environment-friendly exploitation & utilization of vanadium resource in China. The study is based on carbon content in ore of Cambrian black rock series in south Qinling Mountain. Two kinds of ore are selected. Vanadium ore with low carbon content (TC<1%) is taken as Sample 1 while vanadium ore with high carbon content (TC>10%) as Sample 2. Based on analysis of ore?s lithologic features and vanadium?s occurrence, a vanadium extraction technological process characterized by selective grinding, low cost and no pollution is proposed.

Jan 1, 2014

By V. V. Lodeischikov

This paper covers some problems of treatment of complex gold ores and concentrates containing copper, lead, zinc, antimony and uranium. All these metals may present in ores both as major and associated components. The paper suggests recommendations for early determination of relative value of the metals in ores, which largely contribute to the selection of concentration and metallurgical flow sheets. The focus of this work is on treatment of complex ores in gold plants. The metal extraction technologies used by such gold plants are typically aimed at maximum gold recovery. Therefore, production of base metals as by-products requires significant updating of the existing process flow sheets based on economic, environmental and other considerations. At the same time, cooperation between gold plants and base-metal plants is of great importance. This paper provides an overview of worldwide existing and innovative processes of base metals extraction from complex and refractory gold ores.

Jan 1, 2014

By Arkady Senchenko, Sergey Rybkin, Svetlana Lagutina, Alexander Aksenov

"The application of autoclave leaching technology for sulfide concentrates containing base and precious metals is spreading nowadays. In the process of concentrate leaching silver accumulates in the forms of jarosite compounds, transforms into passive chemical state and is mostly found in solid phase. Effective technology development for silver recovery from solid phase of concentrate autoclave leaching raises the necessity for comprehensive research of silver forms of occurrence and their properties in this product. The possible form of silver presence in solid phase of concentrate from autoclave leaching is argentojarosite. This article is about the study of physical and chemical properties and structure of synthetic argentojarosite - AgFe3(SO4)2(OH)6. A method of argentojarosite synthesis has been developed under conditions simulating the process of autoclave leaching of sulfide concentrate, and includes silver dissolution in the form of Ag2SO4, Fe3+ sulfate hydrolysis, AgFe3(SO4)2(OH)6 build-up. X-ray data of synthesized argentojarosite completely correspond to those of natural mineral. The structural formula of this complex compound has been studied and confirmed. The chemical properties of synthetic argentojarosite, its solubility in acids and alkalis have been investigated. Phase changes when heating argentojarosite with the build-up of iron oxide and silver sulfate stop at the temperature equal to 650 ºC. Based on the results received the technological solutions for solid phase of autoclave leaching of concentrate have been developed with silver recovery of 95-98%."

Jan 1, 2014

By Sudarshan Martins, Peter Radziszewski

"Tumbling mills are machine, operating in non-equilibrium, capable of applying forces on the ore contained within, causing the ore to break down. The action of the mill on the ore is very inefficient, producing a large quantity of heat. The inefficiencies of the mill drive the desire for improvement, spawning research and development activities. Given the non-equilibrium nature of the mill, the theory of Large Deviations is proposed as the framework that captures the state of the mill. The theory of Large Deviations allows for the determination of the rate function and the scaled cumulant generating function (SCGF), for systems in either equilibrium or non-equilibrium. Powerful connections can been made between familiar concepts of statistical physics and the concepts introduced by the theory of Large Deviations: entropy can be associated with the rate function; the scaled cumulant generating function with the free energy. It is shown that observables, compatible with Large Deviation theory, can be identified for the tumbling mill. Here, the time series of the energy associated with an element of the charge is such an observable. Furthermore, using some experimental data, it is shown that the time series of the energy can define a rate function, thereby describing the system within the Large Deviation framework. Finally, a discussion of the results is given, particularly how this theory can be further developed for tumbling mills."

Jan 1, 2014

By J. Seo, W. Kim, I. Bae

"Microcrystalline silica impurities such as quartz and opal-CT commonly associated in bentonite should be controlled and removed as far as possible when bentonite is used as biocompatible raw material because they show sufficient evidence of carcinogenicity. Since opal-CT contained in bentonite in trace amounts cannot be well separated by conventional sedimentation method, in this work, the ultrasound-assisted removal of the impurity was attempted. Irradiating ultrasound into bentonite-water suspension promoted the production of fine montmorillonite particles in the suspension and the production markedly increased when montmorillonite was activated by Na2CO3. Subsequent centrifugation of the suspension made it possible to recover pure montmorillonite particles as an overflow product. Only 16.2 mass % of total solids was recovered as an overflow from the non-activated suspension, whereas 63.5 mass % was recovered from the activated suspension at centrifuging speed of 10000 rpm. Increasing sonicating time enhanced the yield of overflow, however, excessive sonication up to 10 min hindered the purification of montmorillonite. It was observed that the peak reflection of (101) plane of opal-CT in overflow increased as sonicating time increased during prolonged sonication. INTRODUCTION Bentonite consisting predominantly of mineral montmorillonite is clay-rich soft rock generated frequently from the alteration of volcanic ash. Depending on the nature of its genesis, bentonite contains a variety of accessory minerals, which may include mainly quartz, feldspar, opal cristobalite/tridymite (opal-CT), calcite, illite and mica. The presence of these accessory minerals can impact the industrial value of the deposit, reducing its commercial value depending on its applications. Therefore, bentonite is often purified by removing these impurity minerals for special applications where specific properties and characteristics are required (Murray, 1999). Among the special applications, bentonite is often used in the cosmetic and pharmaceutical industry as both excipient and active ingredient in the forms of liquid (suspensions, emulsions), semi-solid (creams, ointments) and solid (powder, capsules and tablets). The basic requirements for bentonite to be used as raw material are pure, microbiological and mineralogical inertness. Physical properties such as swelling volume and gel formation are also important. Particularly, microcrystalline silica polymorphs such as quartz, cristobalite and opal-CT should be controlled and removed as far as possible because they show sufficient evidence of carcinogenicity in humans."

Jan 1, 2018

By J. Zou

With the increasing applications of the Chinese metal magnetic liners, the requirement for their technical specifications has become stricter and stricter. It is necessary to deeply analyse the metal magnetic liners in order to improve their reliability and economics. The key issue of metal magnetic liners is magnetic forces: their attractions to mill shell and protection layer. Mathematical models were developed using finite-element analysis software and systematic simulation analyses of the two most critical indexes of magnetic liners were performed to find out the most important parameters and their effect on the liner?s characteristics. The relationships between magnetic forces and installation gaps, thickness of permanent magnets and thickness of protection layer may be used to guide the design of metal magnetic liners for ball mills in order to achieve good economic indexes.

Jan 1, 2014

By Arkady Senchenko, Yuri G. Seredkin, Alexander Aksenov

"This paper describes the development of efficient technology for the treatment of complex ores containing gold and copper as major valuable components, where silver is present as well. Copper is mostly represented by oxidized minerals in these ores; however, copper sulfides are also present. Gold is present in its free form and in associations with oxidized and sulfide minerals; silver usually accompanies gold. Complex composition of the ore requires complex solutions for their treatment. The results of searching for the techniques to recover valuable components are described in this paper. Gravity methods allow for free gold recovery, flotation methods allow one to recover major part of copper and precious metals in associations; and in the result of leaching process additional amount of copper, gold and silver is reported to solution. Combining all these methods help achieving high levels of valuable components recovery. When implementing a combined technological flowsheet about 80 % of copper goes to concentrates from gravity and flotation of sulfide and oxidized copper minerals; and sulfuric acid leaching allows increasing total copper recovery up to 90 % and higher. Major part of precious metals (up to 90 % of gold and 80 % of silver) is recovered to these concentrates, and after hydrometallurgical treatment it is possible to increase gold recovery up to 96 %, silver recovery - up to 90 %. The suggested technology helps solving the problem of precious metals recovery from complex gold-copper ores, and allows treatment of the ore with different proportion of sulfide and oxidized minerals, and at different valuable components grade."

Jan 1, 2014

By G. Unland

The sizing of crushers depends on the expected crushing forces. However, the crushing forces develop differently with every individual rock while it is compressed by the working surfaces of the crusher. For sizing, this compression process has to be characterized by the maximum crushing force. The maximum crushing force depends on the strength, shape and size of the rock, the amount and velocity of the imposed displacement of the working surfaces of the crusher on the rock and the conditions of the contact surfaces. From experience it is known that the strength of the material and, therefore, the crushing forces depend on the size of the specimen. This dependence is the so called size effect. The determination is based on compression tests. The force development is recorded during the compression of the specimen and for every individual test the maximum force is determined. The occurring maximum crushing forces of several rocks with the same diameter comminuted under the same conditions can be assessed by a mean value and a variance. The relationship between the mean values of the cross section related maximum crushing forces FAmax and the corresponding sizes d of the specimens can then be described by mathematical functions. They are derived from different approaches (phenomenological, statistical and statistical-physical methods). The phenomenological methods are subjective and yield functions depending on the assumptions of a person, whereas the statistical and statistical-physical methods are based on an evaluated function and the optimization of the parameters.

Jan 1, 2014

By V. Panayotov

Slag and by-products of metallurgy bear valuable components and their processing raises an in-creasing interest. Coke and iron have to be separated and other components have to be depressed, in order to obtain sellable high quality copper concentrates. Use of classical mineral processing technologies, such as magnetic separation, sulphidization, hydrometallurgy, etc. yields copper concentrates with grade of 4%~6% Cu. Copper is lost in tailings and the whole technological cycle is low profitable. Technology proposed applies an electrochemical treatment of the industrial water entering the flotation cycle. Iron and iron compounds that do not bear Cu, coke and gangue materials are depressed during the copper flotation. Copper concentrate of grade of 9.8%~10% Cu is obtained at simultaneous increase of Ag recovery by 8%~10%. As a result company profitableness is increased. Technology proposed is easy to implement, it does not require changes in the existing technology flow-sheet, and additional investment is low. The flotation process can be aided by a specially developed system for real-time analysis of the obtained copper concentrate which allows in-time corrections in the flotation parameters and entire process control. Applied flotation schemes, technological parameters and results obtained are described.

Jan 1, 2014

By P. Somasundaran

While sustainability itself needs to be redefined in a selfless way, methods of measuring and optimizing it also need to be reformulated. Gone are the days when we had the luxury of abundant resources and the freedom to extract values in self-centered ways. In the past, focus has been mostly on reagent performance, processing operations, and upgrading of tools to maximize rather than optimize value extraction from the earth&apos;s crust. Today we as extractors face a new set of challenges that include value separation from low quality resources including wastes, but within the energy, environment, and societal constraints. Development of such technology depends on understanding the role of entities and concepts such as bio-molecular interactions at surfaces, forces involved in inter-granular versus intra-granular fracture in new fragmentation methods, robotic in-situ or extraterrestrial mining, exploiting new membrane and nano technology, use of new sensors and actuators for detection and separation and computation capabilities for faster and economical processing. Equally importantly, we need to communicate with everyone what we foresee and anticipate when we extrapolate the type-performance-cost relationship of ores to the era ahead of us and establish viable schemes for ecological survival. Keywords: sustainable mineral extraction

Sep 1, 2012

By D. Saramak

"High-pressure grinding technology is considered as one of the most efficient techniques of ore comminution, especially in terms of energy consumption. HPGR devices has been utilized in many mining-related industrial sectors, including iron and non-ferrous metal ores processing (copper, platinum, gold), as well as cement and limestone flour production. Even though the technology well known (introduced into mineral processing circuits in 80’s), there are still examples of ineffective operation of HPGR devices. This is a result of improper application of HPGR into individual crushing circuit. The purpose of the paper was to analyze selected effects achieved in HPGR on the course and effectiveness of beneficiation operations. Investigations were carried out for copper ore, and investigative programme was run for different values of HPGR pressing force, as well as changeable ore characteristics (content of fine size fractions, material moisture). All crushing products were then treated in flotation process, in order to determine useful mineral recovery. Results of investigations show that HPGR operating pressure influences the metal recovery in proportional way, however too extensive pressure values have relatively lower impact on increasing of the metal recovery. Particle size distribution of HPGR feed and its moisture have lower influence on recovery level than HPGR pressure, but too extensive moisture content influences the higher energy consumption of the roller press, together with less effective comminution. The second aspect raised in the paper was a possibility to control and optimize the HPGR-based circuit. There were presented the proposed approach to adjustment of HPGR operating parameters that enables the higher metal recovery.INTRODUCTION The high-pressure grinding technology, invented and developed by Professor Schoenert in 70’s (Schoenert, 1979), is currently regarded as one of the most efficient methods of hard ore comminution. Since then the technology was introduced into raw materials treatment circuits in many mining and mining-related industrial sectors, including iron and non-ferrous metal ores processing (copper, platinum, gold), as well as cement and limestone flour production. Considerable number of works concerning modeling and optimization of HPGR operation were also presented (Daniel & Morell, 2004, Tavares, 2005, Saramak, 2012, Saramak & Kleiv, 2013). Nowadays high-pressure grinding rolls devices are considered as well know technology with over 500 sold machines, according to various sources."

Jan 1, 2018

By Gökçe Törenli, Okay Tutar

"Predicting the performance of plant-scale comminution circuits is essential to monitor the energy use and product size distribution, allowing us to control and optimize the whole process. In the light of this issue, with the assist of recent technologies, simulation techniques utilize the chance of putting the theory into practice in the most accurate way. For this purpose, this study aims to evaluate and optimize the efficiency of a plant-scale ball mill circuit by using perfect-mixing ball mill model on a simulation environment. The comminution circuit is selected from a specific copper-ore processing plant in Turkey. The essential parameters which are required for this study such as fresh feed Bond work index, size distribution etc. are determined by laboratory experiments. The forecasted data which are calculated by third-party software will be compared by the industrial operating data, in order to determine the performance of comminution circuit. In addition to that, this methodology provides a greater ability to analyse, optimize and understand the comminution circuit of ore treatment plant. The authors believe this work will provide supplementary data for further studies on simulation and subsequent optimization of comminution circuits.INTRODUCTION By the assist of mathematical models of the grinding mills and classifiers, simulation of the grinding circuits become more common in comminution because it is relatively economical and able to consider many variables simultaneously. It’s proceeds depends on the accuracy of the models and capability of reflect real operations. Computer-based simulation studies would provide the quantified information about the effects of the proposed changes on the comminution circuit performance in terms of size distribution, mass flow rates, equipment efficiency etc. Then the mentioned data used in order to check the suitability of the current equipment to the modified conditions, and for equipment selection. The outputs of circuit could also be used to estimate downstream flotation circuit performance because the general aim in this study is to The aim of the study is to investigate optimum operating variables and achieve p(80) size of 57 µm and 64 % of -36 µm particle in hydrocyclone overflow stream, which is optimum for that porphyritic copper ore for best concentrate recovery after flotation process in specific copper ore comminution circuit by using modelling and simulation techniques. Sampling survey was carried on the fine ore bin in order to perform Bond work index test and determine work index value (Wi). Thereafter mass balancing, using the size distribution data and tonnages, models for ball mills and hydrocyclone were developed. Finally, the circuit performance were investigated by computer simulations via JKSimMet software."

Jan 1, 2018

By C. Çelik

Nowadays the optical sorting of industrial minerals is one of the most important processing methods which has cost efficient production possibilities. This method is used for industrial and raw materials that have different colour and brightness features. Initially this technology is used for sorting of foodstuffs and recovered glass, but for a long time also as physical mineral processing method for both industrial minerals like: limestone, marble, talc, basalt, flint, quartz and secondary raw materials like: building rubble, refractory materials, glass, plastic and household waste. In this study via optical sorting the separation of quartz out of a flint mix, which consists of the particles with different colors and brightness, is aimed. Experiments are performed on an optical sorting machine named CombiSense® 1200 at the institute of ?Aufbereitung mineralischer Rohs-toffe? RWTH Aachen. This automatic picking device was developed by the company ?Separation Systems Engineering (SSE), Wedel?. Hand picking method is used for product analysis and the efficiency tables are prepared on every step accordingly. This process enables to reach quartz products with purity up to 100%.

Jan 1, 2014

By J. Roth

The increasing demand of the filler industry regarding fineness and better delaminated products led to the development of a series of different grinding machines, which differentiate basically by the grinding mechanism as well as the kind of classification. Spiral jetmills grind, as it is well known preferably by delamination, therefore a spiral jetmill with integrated dynamic classifier has been developed. Especially the enhancement of the functional properties of the used industrial mineral fillers is a factor of highly increasing importance. These properties are very often bound to the platy shape of the minerals expressed by the aspect ratio. The developed Spiral Jetmill shows sufficient ability for such delamination and therefore increases in aspect ratio. In a series of comparative tests the suitability and advantages of this system regarding achievable fineness down to the submicron range as well as the conservation or even improvement of the aspect ratio of different minerals has been studied. As an emphasis on the results application tests with certain materials in the plastics field have been conducted. Due to the fact that in this range the required specific energy for achieving the necessary fineness increases exponentially another target is to optimize the grinding efficiency. A special feed control system provides on one hand a sufficient load inside the mill to obtain maximum utilization of the applied energy and on the other hand to prevent the mill from overfilling and coming with this a poor classification. The integrated classifier is a combination of a high speed motor with directly attached classifier wheels. This unit on one hand grants the necessary high circumferential speed of up to 190 m/s for providing an exact top cut of the ultrafine products and on the other hand gives the required operational reliability for continuous operation. Hard grindable impurities, which enrich inside the mill chamber, can be rejected from the process leading to an even cleaner product. Comparative tests on a talc product with certain free quartz impurities showed a significant improvement of the final product with respectively low loss on rejected material. This effect again had a beneficiary impact on the suitability of the final product when used in plastics application.

Jan 1, 2014