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By Jose Luis Sosa, Marco Surichaqui, Ramirez Marcelino

El proyecto permite obtener resultados de operación que no siempre son los esperados en cuanto a calidad y recuperación, aquí es donde destaca el programa; tiene una data que PRONOSTICA estos resultados, con el control de parámetros, corrigiendo estos resultados al valor óptimo esperado, haciendo que su empleo permita obtener en “tiempo real” excelentes resultados en cuanto a calidad y recuperación del licor lixiviado y se refleja en costos.

Sep 1, 2017

By Luis Loaiza

En las diferentes unidades Mineras hay mineral marginal o de bajas leyes que están formando canchas o botaderos, convirtiéndose en pasivos ambientales, y esperando un periodo de precios altos de los metales. También en la operación de minado se van dejando minerales por debajo de la ley de corte, porque resultan anti económicos poder explotarlos. En esta línea Volcan en sus diferentes unidades no es la excepción, sobre todo en la unidad de Cerro existen importantes volúmenes de mineral marginal.

Sep 1, 2017

By Jairo Romero

En la Industria Minera, la roca puede considerarse como la primera fase de conminución. Las fases de estas son mecánicas y consisten en etapas consecutivas de chancado y molienda para la reducción del tamaño de partícula. La energía total de la conminución mecánica depende del tamaño de la partícula y de la resistencia del material a la molienda. Por lo general, el primero se cuantifica por la distribución del tamaño de partícula o uno de sus KPI (como los diámetros X50 o X80), mientras que el segundo por el Índice de Trabajo (WI), que representa la cantidad de energía necesaria para reducir el tamaño de partícula de una cantidad determinada de material al diámetro equivalente deseado (usualmente expresado en kWh / t).

Sep 1, 2017

By Ronald. Machaca, Angel Pinto, Christopher Robben, Pedro Condori

San Rafael es la primera productora subterránea de Sn en el mundo, la gravimetría y flotación son los principales procesos de concentración. Se implementó una planta de Pre-Concentración con la tecnología Ore Sorting para tratar un depósito de desmonte con ley debajo del cut-off. Se usa sensores de Transmisión de Rayos X, que identifica inclusiones de Sn y los separa con eyectores neumáticos, lográndose incrementos de ley promedio de 0.6 % a 2.76 % Sn con recuperación de 90.4% y reduciendo el producto a 20 % en peso.

Sep 1, 2017

By Julio Accinelli

La aplicación de nuevas tecnologías en el campo de explosivos para el cuidado en las paredes de los taludes y su óptimo desarrollo a partir de dimensionar adecuadamente los parámetros de perforación y carguío tienen el objetivo fundamental de minimizar el nivel de daño asociado al proceso unitario de voladura, es por ende importante desarrollar técnicas que nos permitan determinar cuantitativamente un adecuado criterio para el control de daño en contraste a evaluar los resultados de manera visual generalmente mediante prueba y error los cuales no siempre nos garantizan una adecuada disminución del impacto post voladura asociado al nivel de generación del fracturamiento.

Sep 1, 2017

By Elard Miranda, Carlos Lopez

El éxito extractivo en el tratamiento de los minerales auríferos, depende fundamentalmente de su buena caracterización física y metalúrgica, de modo que para un determinado grado de liberación del mineral brinde información acerca de tamaño del elemento valioso y si este se encuentra liberado o incluido en alguna especie mineralógica; del mismo modo debe conocerse el tipo de elemento valioso, si es oro o electrum y los porcentajes de Plata que presenta este último.

Sep 1, 2017

By Manuel D. Viera Flores

La idea de astrominería o minería espacial hace referencia a la posibilidad de explotar las materias primas de los asteroides y planetas menores, incluyendo además otros cuerpos cercanos. Minerales y compuestos volátiles como, por ejemplo, hierro, níquel, titanio, además de agua, hidrógeno y oxígeno, que permitan sostener la vida de los exploradores espaciales, y el combustible necesario para el uso de cohetes.

Sep 1, 2017

By James Jones Bozovich

"PUERTO AGUILA is a deep sea port terminal for the receipt, storage and dispatch of container, mineral, and bulk liquid ships in the coastal area of the District of Matarani, province of Islay, Arequipa Region and Department. The concept of the project considered is to meet the unmet demand for new mining, commercial, and industrial international projects in the South of the Peru. Puerto Aguila will create a new community and generate jobs in the Arequipa region of Southern Peru. "

Sep 1, 2017

By Marcos Rojas

El método Sub Level Stoping con taladros largos; está intrínsecamente ligado a la producción de grandes cantidades de material fragmentado, y dependiendo de las características del terreno donde se aplica puede tener envergaduras realmente importantes. En los cuerpos de la Unidad Minera Cerro Lindo este método se emplaza en secciones de 30 metros de altura por 25 de ancho; y los abanicos enmarcados en éstas; producen hasta 8000 toneladas de mineral cada uno, aun así; la necesidad de producción creciente en nuestra realidad, la presencia de nuevos problemas como efecto del método y la posibilidad de obtener nuevas y mejores ventajas, nos ha llevado a trabajar en la viabilidad de ejecutar voladuras masivas en los tajos donde se puedan disparar de 40000 a 50000 toneladas unitariamente

Sep 1, 2017

By Juan Oswaldo Alfaro, Angel C. Nuñez, Hildebrando A. Cóndor

Se ha desarrollado un software para facilitar la evaluación del proceso molienda-clasificación en plantas concentradoras. Se ha modelado en UML-Lenguaje Unificado de Modelado; los datos e información se almacenó en SQL Server; se programó en Java (Programación Orientada a Objetos). Investigación Aplicada y Cuantitativa obteniendo como resultados un Software para Circuito de Molienda-Clasificación (Directa e Integral).

Sep 1, 2017

By Luis Alvarez

La productividad de las operaciones mineras está directamente asociada a la optimización de los recursos humanos y de los equipos, por tal motivo se propone la aplicación de un sistema que permite monitorear en tiempo real a los operadores de los equipos mediante el uso de aplicaciones de realidad aumentada, añadiendo información virtual a la información física ya existente.

Sep 1, 2017

By Gustavo García

El plan estratégico de cualquier operación minera es sumamente importante. Este mismo debe tratar de capturar todos los parámetros operacionales y económicos; con el objetivo de generar el mayor valor para el negocio. El problema es que la forma convencional de realizar la planificación estratégica, es que no se incorpora el tiempo o la temporalidad en la generación de tajos económicos usando el algoritmo Lerchs and Grossman en las etapas de generación de tajo final y fases de minado. Así que las fases son diseñadas manualmente basado en los tajos anidados a diferentes precios o considerando otras variables tales como presencia de contaminantes como arsénico, etc.

Sep 1, 2017

By Edgar Roque, Edwin Cereceda

El método de explotación por Bench and Fill tiene importantes ventajas como menores costos y mejores rentabilidades. Asimismo, entre los factores que caracterizan a este método son la dilución y la fragmentación con respecto a otros métodos convencionales como corte y relleno, shrinkage, cámaras y pilares, etc. Es por ello, que se le debe dar una importancia especial al control de la dilución y fragmentación, tomando en consideración variables generadas en la voladura. Normalmente estos controles se efectúan durante la voladura en Bench and Fill, generalizando los resultados para un nivel completo los cuales están sujetos a prueba y error, sin considerar ciertas características del macizo en diferentes zonas de ese nivel.

Sep 1, 2017

By J. Arango Gonzales, J. Vela Portilla

Este estudio se basa en un probable nuevo descubrimiento de un yacimiento de Au, en las rocas del volcánico Llallahui (Grupo Tacaza – Terciario Medio a Superior), que podría estar ligado a la ocurrencia de yacimientos epitermales de Au del sur del Perú. Se trata de un yacimiento epitermal de baja sulfuración, emplazado en autobrechas y tobas donde mediente los análisis químicos de los muestreos realizados se dete rminó valores de leyes en Au 0,10g/TM a 0,81g/TM, estimandose recursos inferidos de 70MT @0,10-0,80 g/t de Au, lo cual convierten en un prospecto de gran potencial.

Sep 1, 2017

By Hernán Parra

Las pruebas cerradas de flotación (ICFT) son necesarias para el diseño de plantas a niveles de prefactibilidad y factibilidad, ya sea en proyectos greenfield o brownfield. Estas pruebas se realizan después de haber hecho un estudio previo de flotación batch y se usan para simular un circuito continuo. En este trabajo se reseñan los estudios sobre el tema, se busca establecer la manera adecuada de ejecutar la práctica de laboratorio y de evaluar los resultados experimentales, con el propósito de introducir mejoras en el diseño de plantas.

Aug 30, 2017

By J C. Volkwein, A D. A Hansen, E Sarver, C Barrett

Ensuring that diesel particulate matter (DPM) levels in underground metal and non-metal mines are maintained below statutory limits is an essential requirement of mine ventilation systems. However, despite the cost of providing ventilation, air ventilation rates are usually based upon models, assumptions, or measurements integrated over long durations rather than actual need. Real-time measurement of DPM, interpreted in terms of mine activity schedules, can offer better ventilation management to keep DPM within regulated levels while controlling costs. This work presents data from three demonstration sites with in-mine applications of an environmental particulate sensor that measured black carbon (BC) as a surrogate for DPM.Aethalometers are a class of environmental monitors that measure the light absorbance of aerosol particles at several optical wavelengths. A model AE33 Aethalometer was operated in three separate mines for periods of two weeks, three months, and seven-plus months, and the data was reported in real time as a concentration of BC. Concentration of aromatic organic compounds, which can indicate other forms of combustion, was also reported. The data was used to:- measure the relative efficiency of a new scale-model DPM air scrubber- determine if ventilation could be reduced in a shotcrete loading facility without compromising air quality- evaluate diurnal and weekly DPM levels in a large-entry stone mine. Instrument data were displayed locally and stored for later downloading in all cases. In one mine, the instrument was connected to a local controller, and in another it was connected to the mine’s underground network so that DPM data was presented in real time to a display in the mine ventilation engineering office on the surface.The results showed that the air scrubber removes from 82 per cent to 95 per cent of the DPM; that DPM produced during shotcrete loading is only a minor part of overall DPM levels; and that wide variations in DPM levels exist in the limestone operation. The DPM monitor operated continuously for extended periods in these underground environments. The only maintenance required was the routine replacement of filter tape, typically on a two-week schedule. A sample diluter, which is currently being tested, could extend the intervals between filter changes. The real-time data output of the Aethalometer is appropriate for direct integration into ventilation-on-demand control systems.CITATION:Volkwein, J C, Barrett, C, Sarver, E and Hansen, A D A, 2017. Application of an environmental ‘black carbon’ particulate sensor for continuous measurement of DPM in three underground mines, in Proceedings Australian Mine Vent Conference 2017, pp 143–150 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By M Olsen, L van den Berg

Bowen Basin coalmines suffer from hot and humid ambient conditions during the summer period. The ambient conditions combined with high VRTs, increasing depth of working and significant equipment heat loads results in heat issues underground. Coalmines operate under heat stress management plans as required by legislation with associated trigger action response plans (TARPs). Some mines also employ refrigeration as part of their heat management strategy.A recent case study was conducted on a mine producing about 4.5 Mt/a from their longwall and experiences summer surface ambient temperatures of about 23.5ºCwb. The expected virgin rock temperature is 46ºC at 300 m depth. The mine currently introduces a modest amount of surface cooling at the portal using ‘off-the-shelf’ air conditioning units. This system does not effectively manage face temperature primarily due to positional inefficiency.Underground conditions remain hot in summer and work is typically undertaken in accordance with the Heat TARP. This has a direct impact on the productivity of crews, worker comfort and also negatively impacts the workforce morale. The mine commissioned a study to determine a refrigeration strategy aimed at maintaining underground conditions below TARP levels 90 per cent of the time.The ventilation network model was calibrated against actual temperature data to simulate the heat loads including longwall, conveyor system, strata and auxiliary diesel fleet. This model was then used to determine the cooling requirements for bulk surface cooling, bulk underground cooling, surface district cooling and underground district cooling strategies.These estimates were used to undertake a total owning cost trade-off for the different strategies. The study concluded that a chilled air shaft has the lowest technical risk but the highest total owning cost due to shaft development needs. Introducing chilled water to an underground cooler via boreholes offered the lowest total owning cost and was therefore recommended.CITATION:van den Berg, L and Olsen, M, 2017. Heat load assessment and mine cooling strategies for a longwall coalmine, in Proceedings Australian Mine Vent Conference 2017, pp 231–236 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By D J. Black

The process of longwall coal extraction coal causes fractures in the overlying and underlying strata and these fractures become pathways for gas released from adjacent coal seams to flow into the mine workings and contaminate the ventilation air. If the rate of gas emission exceeds the diluting capacity of the ventilation air, the gas concentration will increase and exceed the statutory limit resulting in production delays.All potential gas sources within the planned mining area, including coal seams located above and below the working seam, should be identified and sufficient gas data collected and used to determine the specific gas emission from each gas source. Gas reservoir and emission modelling is recommended to determine specific gas emission and changes in gas emission from individual sources over the planned mining area. Accurate gas reservoir and emission modelling provides the information required to accurately design gas drainage programs to effectively manage gas emissions and minimise the risk of ‘gas-outs’.Given the increasing occurrence of incidents of gas concentration in ventilation air exceeding the 2.0 per cent statutory limit and changes to mine plans to avoid ‘difficult-to-drain’ areas, it is apparent that many operations are not effectively utilising gas reservoir and emission modelling to identify high gas emission areas and are not completing sufficient gas drainage in advance of planned mining.The process of gas reservoir and emission modelling to support gas drainage design to control tailgate gas concentration and fugitive emissions is presented and discussed.CITATION:Black, D J, 2017. Gas reservoir and emission modelling to evaluate gas drainage to control tailgate gas concentration and fugitive emissions, in Proceedings Australian Mine Vent Conference 2017, pp 65–72 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By M Blanch

Gas management practices across the Australian underground coal industry have evolved significantly since the early nineties with the introduction of hazard management plans, directional drilling techniques, surface gas predrainage methods, and the widespread use of ventilation and gas reservoir simulation software.The improvements are evidenced by a substantial reduction in the occurrence of outbursts and gas related delays during a period where coal production rates have increased three to four fold. The development of effective gas predrainage strategies have been afforded by the use of reservoir simulators and a significant increase in the availability of measured gas reservoir data, in particular gas content and composition, adsorption isotherms and permeability. That said significant opportunities remain to optimise gas drainage designs and increase certainty in the gas predrainage design process through an enhanced understanding of coal seam permeability and how it is applied in the gas drainage design process.This paper describes the discrepancies between measured and actual seam permeability found during the recent assessment of two pilot predrainage programs executed in the coal measures of Queensland’s Bowen Basin. The results of those programs illustrate the need to better understand the validity of measured permeability data. The history match method employed in the pilot well assessments is proposed as an integral step in the routine gas drainage design processes that will ultimately lead to increased certainty and flexibility in gas predrainage practices.CITATION:Blanch, M, 2017. Coal seam gas predrainage optimisation through an enhanced knowledge of coal seam permeability, in Proceedings Australian Mine Vent Conference 2017, pp 73–78 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By D Caley

During the response to the Moura No 4 disaster, use was made of the New South Wales Mines Rescue Service’s ‘Mineshield’ inertisation equipment. The equipment had to be transported from Newcastle, approximately 1400 kms, and the liquid nitrogen a similar distance. The time taken, and therefore availability of the liquid nitrogen, became a significant problem. Operational issues were also experienced during use. Typically the liquid nitrogen is converted to a gas (vaporised) before being injected into the mine. However, as the propane gas tanker used for the vapourising unit was delayed, an attempt was made to inject the liquid nitrogen directly down uncased boreholes. This proved unsuccessful.Following the Moura No 4 disaster and the Moura No 2 disaster, recommendations were made relating to having inertisation capacity for the Queensland coal mining industry. Today the Queensland industry has multiple options available for inertisation, including the high-volume GAG and smaller volume units such as boilers and membrane separation units. Although it ultimately aided re-entry into Moura No 4, most likely due to the issues associated with supply to Central Queensland, liquid nitrogen has not found favour within the Queensland industry as an inertisation tool.Coregas has commissioned an air separation plant in Mackay, improving the availability of liquid nitrogen to Central Queensland. Based on the availability of this nitrogen, recent sealing operations at Kestrel have trialled using liquid nitrogen and associated vapourising units. This paper details the practical application and findings of using liquid nitrogen during routine longwall panel sealing.CITATION:Caley, D, 2017. Using liquid nitrogen for the inertisation of goafs, in Proceedings Australian Mine Vent Conference 2017, pp 35–40 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017