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By Rick Sarkisian, Albert D. Bonneau, David Keech

The Drummond Co. Inc.'s Shoal Creek Coal Mine Slope Belt Conveyor transports 5000 mtph (5500 tph) of material over a length of 1400 m (4600 ft.) and a lift of 3609 m (1180 ft.). Four 1500 kW (2000 hp) motors power the 1830 mm (72 in.) Goodyear Flexsteel 5800 steel cable belt. In May 1993, Dodge Manufacturing was selected to design and build the conveyor pulley assemblies for this conveyor. The conveyor includes five pulley assemblies. The 2135 mm (84 in.) diameter by 2135 mm (84 in.) face primary and secondary drive pulleys were designed for a resultant belt load of 3060 kN (688,000 Ib.) This paper describes the design and manufacture of the two drive pulley assemblies. Design details included are component evaluation, material selection, locking assembly selection, bearing selection and lagging selection. Manufacturing details include material procurement, welding process, lagging installation and component assembly. Quality control procedures are also discussed.

Jan 1, 1996

By Richard Kolada

If the emission of methane into any particular area of an underground coal mine remains constant, then the calculation of ventilation requirements is relatively simple. This is also true if the ventilation system is recirculatory. However, the emission of methane into a working area can vary considerably. There is always a risk that the ventilation will not be able to dilute the emission of methane to acceptable levels, because there are often short-lived peaks of emission which are very large. The ventilation design must therefore consider what is an acceptable level of risks and calculate the airflow requirements to meet this level. The acceptable level of risk can be calculated by examining the historical variation in methane emission into the area to be ventilated. For example, consider that an acceptable level occurs when methane emission peaks only exceed the capability of the ventilation one day in twenty. Then, from the history of methane emission, it is possible to calculate the necessary ventilation requirements. This method has been used since the early 1980s for conventionally ventilated districts. This paper examines the application of this technique to districts ventilated by recirculatory ventilation.

Jan 1, 1987

By Ross W. Smith, Xiapeng Zheng, Merrill P. Allen

The results of flotation of a primary desliming hydrosizer overflow material containing 14.6 wt.% P20, and 3.6 wt.% MgO are presented. The phosphate minerals were collophane and francolite and all minerals appeared to be liberated. The material had not been previously treated with flotation reagents. In the experimentation, various collectors were evaluated for effectiveness. The relative effectiveness of flotation in different flotation devices was determined. Finally a two-stage flotation scheme is proposed using column flotation of dolomite in the first stage and Denver cell flotation in the second.

Jan 1, 2002

By Boris V. Vlasenko, Vadim P. Potapov, Gennady I. Gritsko

In this paper we consider the elements of an information geomechanic monitoring system which is used in computerized mine planning and mining operations control. The automated sys tem is a technical means of geomechanic monitoring, as a complex system of regulated observations, estimation and prediction of changes in geomechanic state of rock mass and workings during underground mining of coal deposits. Geomechanic monitoring at coal mines and the automated system execute data collection, analysis and calculations of geomechanic situation in the panel during planning, development and carrying-out of mining operations for ensuring geotechnical stability of underground mining.

Jan 1, 1996

By J. Litsenberger, T. E. Marshall, L. Burke, R. Melville, A. T. Iannacchione

Excessive levels of horizontal stresses cause ground fall hazards in underground mines in the Appalachian Basin. At an underground stone mine in Pennsylvania, a modified stress control mine layout is reducing the hazardous conditions associated with excessive horizontal stresses. A microseismic monitoring system is in place to measure levels of rock stability and provide information on the effectiveness of the design technique. The microseismic data is supplemented with frequent and extensive mapping of roof falls and roof rock damage. Findings to date show that the stress control layout provides more stable conditions and thus a safer environment for the mine workers.

Jan 1, 2001

By S. K. Vidyarthi

Most wastewater clean-up processes suffer from a fundamental lack of specificity in that a Reverse Osmosis process removes all dissolved solids, an Electrodialysis Reversal process removes all ions, wanted or unwanted, etc. Most techniques require the use of a membrane or contact surfaces that are prone to foul-up and are ineffective in situations where solids may be present. A photochemical process for the metallurgical industry on the other hand has the ability to operate specifically on targets that can range from one selected ion to an entire group of homologous species such as all biologically active species. Processes can be designed to change the oxidation states of a target altering the environmental impact. Several processes are currently in operation ranging from Cyanide removal to disposal of radiation wastes. This paper describes applicable photochemical processes with the help of certain key model examples.

Jan 1, 1988

By Levent Ozdemir, Robert J. Evans

An ongoing research program at the Colorado School of Mines is investigating the application of low to moderate pressure water jets to assist the cutting performance of drag type cutter bits commonly used on coal mine cutting machinery. The results to date indicate that a water jet directed to impinge the rock in the immediate vicinity of cutter tip can provide significant benefits in terms of reduced cutting forces, prolonged bit life and less airborne dust, as well as reduced tendency of sparking during cutting. This paper describes the findings of this research effort designed to fully evaluate and optimize the parameters affecting the performance of a combined water jet assisted drag bit cutting system for coal mine applications.

Jan 1, 1983

By Neville T. Moxen, Stuart K. Nicol, Malcolm D. Engel

Ion flotation is a process in which ions of interest are complexed with a suitable surfactant molecule. A dilute solution containing these complexes is then aerated, under which circumstance the surface-active complex concentrates at the air-water interface and is transferred to a froth. The present work describes some of the phenomenology of this process and experimental work leading up to the design and use of a pilot scale laboratory facility. Early experiments suggest that selective recovery of gold can be obtained in a manner at least equivalent to conventional CIP processing at low capital cost. Under favourable conditions, upgrade ratios of gold ions of the order of 180: l have been achieved from reclaimed residue dam water with as low an initial gold level as 0.2ppm. Successful development of countercurrent ion flotation for concentrating solids-free gold solutions may offer a lower cost alternative to existing gold ore processing technologies, or in more secondary applications such as concentrating dilute gold solutions or heap leach runoff. The technology may also have more generalised applications to other heavy metal processing.

Jan 1, 1990

[The development of economically effective and safe methods of mining thick coal seams enables to involve considerable coal reserves into the energy resources in different countries all over the world.]

Jan 1, 1975

By Robert A. Jankowski, Natesa I. Jayaraman, Jay F. Colinet

The U.S. Bureau of Mines evaluated the dust control effectiveness of two-phase flow systems in a full-scale model mine using a mockup of a Joy 14CM continuous mining machine. In a two-phase flow system, air and water flow simultaneously through the nozzle. Air pressure varies from 10 to 60 psi, and water at 30 to 50 psi. Coal dust was introduced at the face, and dust concentrations were monitored at the operator locations and in the return. When compared with a conventional spray system, a symmetrical two-phase flow system reduced dust levels during the box cut by 43 pct at the operator location, and 30 pct in the face return. Dust levels, however, increased at the off-operator position during the slab cut. A directional two-phase flow system reduced dust levels at both operator locations by more than 90 pct in the box cut mode. While the use of two-phase flow systems will reduce respirable dust levels and water usage, it requires an air supply to the miner. Moreover, the ability of the two-phase flow system to redirect the dust cloud makes nozzle orientation a critical factor.

Jan 1, 1991

By David J. Kruse

Accurate field measurements are essential when validating a conveyor design. They are fundamental in determining a conveyor's behavior, its long-term maintenance requirements, and the life expectancy/ condition of the installed equipment. Field measurements are also invaluable in forensic engineering, particularly when vital equipment has failed This paper will discuss a wide variety of data acquisition equipment, field measurement techniques and accuracies achieved State-of-the-art, custom designed monitoring equipment, as well as, ''08-the-shely instruments and sensors, will be discussed.

Jan 1, 2004

By Franklin H. Sharp, R. Woods

The operation of the Magmont Concentrator located on the New Lead Belt of Southeast Missouri is described. Ore characteristics affecting lead-copper-zinc separation are enumerated, and the cur- rent methods of separation are detailed.

Jan 1, 1976

By R. J. Sweigard, R. V. Ramani

Productive and beneficial use of reclaimed surface-mined land is a concern of industry, government, and the general public. A process has been developed that will aid mine planners and public planners in the evaluation of postmining land use potential. This process involves the application of site planning principles to surface-mined land in a way that ensures productive end use of reclaimed land. The process consists of 10 basic components and is iterative in nature. Termination of the process depends on the amount of data collected and the evaluation requirements of each mining site. The analysis centers around the economic, environmental, and social impacts of the alternative land use plans.

Jan 1, 1987

By M. S. Vernon, J. J. Kellar, W. M. Cross, R. M. Winter, F. J. Johnson, A. G. Pommer

Three substrates (MgO crystal, CaF2 crystal and Mg plate) were used to construct thin layers of Mg(OH)2. Various routes were used to modify these substrates, including surface hydration and sol-gel coating. In each case, it was found (by using Fourier transform infrared spectroscopy) that thin layers of Mg(OH)2 could be produced. In the case of hydrated layers, the surface morphology of the Mg(OH)2 resembles the bulk platelet shape of precipitated Mg(OH)2.

Jan 1, 2000

By A. C. T. Bigg, A. F. Colombo, A. R. MacPherson

The step-by-step study of the Stronsay ores follows the testwork through the initial determination of Bond Rod and Ball mill work indices, the MacPherson Autogenous work indices and the production of a preliminary flowsheet. These results are then used to design a pilot plant program to test the effectiveness of fully autogenous primary and secondary grinding and to determine the feasibility of controlling feed rate by the use of variable speed mill drive and/or varying the mill load. A final flowsheet is recommended with mill sizes and power requirements.

Jan 1, 1992

By W. F. Hahnert, P. A. S. Ralston

In off-line training of a rule-based controller, the significant measure of successful training is the quality of control provided by the generated rule set. In an adaptive or on-line control environment, performance is also measured by the ability to accurately maintain a satisfactory rule set, but within constraints on speed and/or resource availability. Very small population genetic algorithms, or microGAs, have been proposed as a means of capitalizing on the hill climbing characteristics of faster local optimization techniques while requiring less memory and retaining much of the robustness of traditional, larger population genetic search. A traditional genetic algorithm and a similar microGA are developed and applied to two control problems. The performance of these algorithms is analyzed with respect to (1) the quality of the rules learned, (2) the rate at which learning occurs, and (3) the memory resources required during learning.

Jan 1, 1993

By L. J. Prosser, A. T. Iannacchione

From 1991 through 1995, 44 miners out of a total workforce of less than 2,000 were fatally injured in the stone industry. Of these, 12 occurred at underground mining operations with nine deaths resulting from roof or rib falls. A safer environment can be achieved by evaluating the nature of the hazardous ground and by developing more efficient and effective ground-control strategies. Roof and rib conditions were observed and assessed in 33 underground stone mines in Illinois, Indiana, Kentucky, Maryland, Missouri, Pennsylvania and West Virginia (Fig. 1). Hazard assessment indicated that the ground failures that occurred under moderate to substantial overburden, i.e., >30 m (100 ft), were caused by stress concentrations and geologic structures. Ground failures near the surface are caused by solution (water) processes. Selection of the mining horizon and mine-layout decisions

Jan 1, 1999

By Stephen Leslie

A multimedia tutorial illustrating the geology and mineral resources of Gulf Coast salt domes has been developed as a pilot project for a course on Texas geology and resources at the University of Texas at Austin. The principal objective of the tutorial is to educate students with limited background in geological sciences about a major local geologic feature and its geologic and economic significance. The content of the tutorial represents materials generally covered in 4 hours of lecture and laboratory instruction. These materials are presented using a flattened hierarchy of topics, each accessible from a central menu, including salt-dome history, salt tectonics, anhydrite and calcite cap rocks, mineral resources, and geophysical character. Information concerning salt-dome geology is communicated using interactive software; sound and animation are used throughout to reinforce key concepts. Visual aspects include field views, hand specimens, and photomicrographs that were digitized from slides. Illustrations were created using a graphics program or scanned from available archives. Each visual element has an accompanying explanation, which in many cases is linked to other parts of the tutorial. Navigation is accomplished using hyper-links or a set of unobtrusive buttons. The program includes a glossary of the major minerals associated with salt domes available as a pull-down menu and digitized video footage of the Gulf of Mexico sea floor to illustrate the active environment of the formation of the salt-dome cap rock. In addition, a group of interactive questions is presented to assess the level of mastery. Technical aspects were accomplished using a Power Macintosh ? 7100AV and a variety of commercial software. Actual linking of information was done with Authorware? 3.0 Educational, an icon-based, multimedia authoring program. Graphic illustration was done with Adobe Illustrator ?; image processing was accomplished using Adobe Photoshop?; video was cap¬tured, edited, and compressed using Adobe Premiere ?. The interactive nature of the project was designed with regard to future means of dissemination, especially on the World Wide Web. This tutorial serves as a template to build additional modules covering the entire course. A modular approach to the coding of the project and extensive self-documentation should ensure the viabil¬ity of the project by allowing other workers with moder¬ate computer skills to complete other lessons within the curriculum framework.

Jan 1, 1999

By W. J. Stone

In response to concerns over the impact of mining on the hydrologic balance at the Navajo Mine in northwestern New Mexico, a recharge study was conducted using a chloride mass- balance approach. Impact of mining on annual recharge volume was assessed by comparing pre- and post-mining recharge values. The mean regional recharge rate for reclaimed ground (weighted by acreage) is 1.02 mm/a (0.04 in. per year) or twice that for undisturbed ground, 05 mm/a (0.02 in. per year). Comparison of regional recharge volumes for identical areas shows mining increases recharge 92%. The increase is only 80% if no closed depressions are constructed during reclamation. However, the increased rates are so low that there should be no detrimental impact on regional water resources. The chloride method proved useful at Navajo Mine and should succeed at others surface coal mines as well.

Jan 1, 1991

By Hubert Erik Sherer

Determination of the best time to replace an aging unit of equipment is a recurring problem which is common to essentially all surface and underground mining operations. Virtually all mining equipment is subject to wear and the resulting deterioration that increases with equipment life. This mechanical deterioration results in lower availability and, thus, decreasing, production. Due to decreasing production and increasing repair costs, there is an optimum age at which the replacement of a given equipment unit with a new unit will result in the lowest cost per unit of production for the equipment operation in question (Figure 1). Determination of this optimum replacement age is further complicated by factors such as: possible overhaul alternatives, fleet replacement and expansion alternatives, remaining life of the mine, and technological improvements in the potential replacement or differences in the production capacities of these replacements. Determination of the optimum time to replace an equipment unit becomes more critical each successive year due to the rising capital costs of new equipment versus maintaining old equipment. An incorrect choice of the replacement age for an equipment unit can result in excessive costs to the mining operation. If a unit is replaced too early, the capital cost of the unit is not fully utilized; conversely, replacing a unit too late results in excessive maintenance costs and low production. The economic life of a piece of equipment is the equipment age that results in the lowest total discounted cost per unit of production for that piece of equipment, not considering the cost of future replacements. The economic life of a piece of equipment is usually shorter than the physical life, the maximum age at which a machine is capable of doing useful work. The optimum replacement age for a piece of mining equipment may vary from the economic life of that equipment due to the remaining life of the mine, fleet considerations, costs associated with potential replacement machines, and capital rationing constraints. For example, the equipment life of the current machine that may result in the lowest cost per unit of production might be 10 years; however, when the timing of the future replacement costs are entered into the calculation, a different life for the current machine might result in the lowest total cost per unit produced for the remaining life of the mine.

Jan 1, 1982