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By Albert van Niekerk, Mick Lownds

Overview of the UNI Tronic™ Electronic Blasting System

Jan 1, 2004

By Pierre Mousset-Jones, Jaak Daemen, Songlin Zhang, Jon Hurley

Most western United States open pit gold mine ore bodies are disseminated deposits. The mineralization is so irregular that it is difficult to visually identify the ore/waste boundary. Blast hole samples are used to interpolate digging polygons based on the pre-blast position of the bench. Dilution caused by blasting is of major concern at these mines, since blast movement can mix and dilute the ore and move it beyond flagged digging polygons established on the blasted rock according to their pre-blast location. Typically, mines try to reach a compromise between blast fragmentation and movement.

Jan 1, 1994

By William H. Snyer, Victor A. Sterner

A cache of buried explosives was discovered by ICI Explosives, USA Inc. at one of their sites near Gillette, Wyoming. An intensive investigation conducted by ICI management indicated that nitroglycerin sensitized dynamite might be present. Information also indicated that up to 20,000 pounds of explosives may have been buried.

Jan 1, 1997

By Chantale Doucet, Yves Lizotte, Alan Cameron

A joint Federal Government-Industry research project on the effect of geology on the fragmentation of rock excavated by blasting in underground developments was conducted at the CANMET Experimental Mine, near Val d'Or, Québec. A total of thirteen (13) blasts were studied from November 1994 to February 1995. The analysis of each blast was divided into three stages: pre-blast characterization, including structural mapping, assessment of Rock Mass Ratings (RMR), Tunneling Quality Indices (Q), blast design documentation; blast characterization comprising blast vibration monitoring and analysis; and post-blast assessment comprising fragmentation assessment by digital photoanalysis, calculation of half cast factors and measurements of bootlegs.

Jan 1, 1996

By Richard A. Dick

On August 3, 1977 the 95th Congress passed Public Law 95-87, the Surface Mining Control and Reclamation Act of 1977. This Act created the Office of Surface Mining Reclamation and Enforcement (OSM), which was given the responsibility of formulating regulations to implement the Act. This paper explains the rationale behind the specific provisions of the final blasting regulations, which were published in volume 44, No. 50 of the Federal Register, dated March 13, 1979. The major items covered by the regulations include preblasting surveys, blasting schedules, protection of the public, ground vibration limits, the scaled distance equation, airblast limits, blasting procedures, and record keeping. The regulations are designed to protect the safety and well-being of the public and to protect buildings and structures such as wells, pipelines, and storage facilities from damage.

Jan 1, 1979

By Douglas Lindsey, Glenn Hazen, Shad Sargand

"With the innovation of computational equipment, an exact analysis of structures as dynamic systems is more approachable. Accordingly, the dynamic system can be established, if the natural characteristics such as the natural frequency and the damping fraction of a system are known. Through dynamic analysis, the response of a structure can be predicted from ground vibration, and it becomes possible to forecast the damage potential to the structure with reasonable accuracy. Most vibration will appear as single harmonic or superposition of waves that consists of several harmonics with different frequencies. A vibration signal can be expressed, therefore, as the function of sine waves. If a signal is periodic, the particular harmonic with the smallest frequency will befundamental and frequency of the others will be multiples of the fundamental frequency."

Jan 1, 1993

By Ian A. Niell, Alastair C. Torrance

A joint research programme conducted by BHP Central Research Laboratories and Du Pont Wesfarmers Pty Ltd examined the effect of the size of cast primers on the run up and steady state detonation velocities of ammonium nitrate based explosives as a function of blasthole diameter. Both continuous and point to point velocity of detonation measurement techniques were used. The field trials examined a number of the Du Pont HDP series of primers in conjunction with ANFO, emulsion and watergel explosives. Results indicate that the run up velocity of 187mm diameter ANFO charges is negligible using cast primers as small as 1509. However, emulsion and watergel explosives did exhibit run up in both 187 and 311mm diameter blastholes, independent of the size of primer. This could last from 7 to 10 blasthole diameters.

Jan 1, 1990

By Clarence Zink

Aside from the mechanical properties and process of actual rock breakage, rotary drill bit performance is affected by several “post breakage” items: cuttings size, flushing air pressure, flushing air volume, cuttings load, drill hole geometry, etc. We all recognize that more efficient drilling creates bigger cuttings, more air pressure cleans the hole bottom better, more air clears the cuttings from the hole, and a better hole geometry allows cuttings to escape with a minimum of “regrind”.

Jan 1, 2006

By Terry L. Cook

RAG Coal West, Inc., Belle Ayr Mine is located in the heart of Wyoming’s rich Powder River Basin coalfield. Belle Ayr utilizes an open pit, truck/shovel operation to strip the overburden off the 70’seam of sub bituminous coal. Our excavation capacities consist of a 301 Marion with a bucket size of 52 cubic yards, and a 4100 XPB P&H with a capacity of 76 cubic yards. Production levels on these machines are closely monitored utilizing the Modular Mining Dispatch system. RAG Coal West, Inc. is a coal mining business that utilizes the effectiveness of teams as one of their strategies. Technicians have a certain amount of control over their own Team Process. The Drilling & Blasting Team is an assortment of blasters with varying experience levels. We have been able to think outside of the box when it comes to certain “proven” methods of blasting.

Jan 1, 2004

By J R. Brinkmann

The South African gold mining industry presently uses four different types of explosives in stope blasting. There is general agreement that the type of explosive has considerable effect on Important blasting results such as the degree of rock fragmentation, the intensity of damage to surrounding rock, and the success of break-out at the toe of the hole.

Jan 1, 1989

By John W. Kopp, David E. Siskind

Over 4 billion pounds of commercial explosives are used by the U.S. mining industry every year with an excellent and improving safety record. However, accidents involving explosives are seldom minor. They produce a disproportionate amount of fatalities compared to other mining activities, as reflected in the relatively high severity rates. The U.S. Bureau of Mines (USBM) has been analyzing blasting accident data obtained from the Mine Safety and Health Administration (MSHA) to determine the most frequent causes of mine blasting accidents, examining trends in these accidents, and identifying areas of needed research. This paper is an update of three previous blasting accident studies conducted on 4-year intervals by the USBM and published in 1983, 1987, and 1991, and is based on a total of 869 blasting accidents.

Jan 1, 1995

By Salah A. Taqieddin

The blast casting technique of removing overburden is an innovative technique which was successfully used in the mining of certain surface coal and quarries. This method was found to be efficient in minimizing the labor and equipment cost while accelerating mining operation with safety. This method was successfully applied to horizontal as well as to dipping coal seams. Also it was practically applied to single as well as to multiple ore bodies

Jan 1, 1992

Several surface coal mining operations in North America are attempting to adapt microprocessor-based monitoring equipment as well as programmable logic controllers onto rotary blasthole drills, towards improving overall drill and blast productivity. These Monitoring While Drilling (MUD) systems permit the recording and processing of important drilling parameters such as rotary speed and torque, instantaneous penetration rate and weight on the bit, and enable the operator ultimately to optimize drill and bit performance. MWD systems on production drills in surface coal mines offer the potential to define mine bench geology in detail and in advance of explosives loading. Recent advance s in explosives and initiation technology will require such a detailed knowledge of ground conditions in order to be fully exploited. Additionally, the logic developed from drill monitoring technology will eventually enable full drill automation through feedback and control, once a more complete understanding of the influences of rock mass characteristics on machine performance is achieved.

Jan 1, 1988

By Roger Lucas, Dale Nies

The McLaughlin Mine is an open-pit disseminated gold mining operation. Homestake Mining Company's approach to solving some of the blasting problems inherent to this type of deposit provide an interesting case history. Geology, although unique and site specific, is overall similar to other mines within the Western United States over-thrust belt and demonstrates an excellent example of the blasting conditions and requirements common to most of these operations.

Jan 1, 1990

By U. Prasad

This paper summarizes the investigation carried out on a wide range of rock types, subjected to high velocity impact to simulate explosive action. A Split- Hopkinson Bar apparatus was used to generate the high velocity impact. The rock samples included both homogeneous and isotropic, and anisotropic types. The strain rate achieved was between 600 and 12OO/sec, The respective measured dynamic compressive strengths were compared with their low strain-rate or static values. It was found that the ratio of the dynamic to static values ranged between 2.5 and 4.6. It was also determined that the high strain-rate loading produced finer fragment size distribution than the static loading. The fragment size distribution from the two strain-rate regimes has been further analyzed to establish correlation with rock types and the strength characteristics. The results also confirm that high strain-rate loading (i.e. high detonation pressure and high velocity of detonation in an explosive column) would significantly affect the degree of fineness in a blast.

Jan 1, 2001

By R W. Givens

This paper presents blast casting design variables that have been developed and are currently being used at the High Power Energy mine in West Virginia. The shot specifications are summarized in Table I. The two active casting pits were designed with casting in mind and as a result are better designed and more efficient. About 55% of the overburden material is effectively cast and clean up is done by a bulldozer, front-end-loader, and trucks. This results in a 15X decrease in the cost of coal production.

Jan 1, 1988

By Jaime Huidobro, Mervin Austin

The effect on an explosive column of the sharp transient stress waves generated during the earlier detonation of adjacent blastholes is of paramount importance to explosives users. Some explosives will sympathetically detonate under these stresses. Others may suffer a transient desensitization, arising from a temporary increase in the density of an explosive beyond certain limits and persisting until the explosive mass relaxes back to the original density. Some explosives are so adversely affected by these stresses that the product suffers immediate and permanent loss of sensitivity. These effects can be clearly seen while blasting in tough conditions such as burn cuts or wedge cuts and in materials, such as coals, that propagate shock waves well.

Jan 1, 1992

By B Mohanty, R Yang

Blasting vibration information is now commonly used to diagnose blast malfunctions. These range from limiting vibration levels to protect normal dwellings to determining scatter in detonator firing times, and even to rating of explosives in the borehole. Although blasting vibrations have the potential to yield reliable information in all these issues, there are key restrictions on their specific use, which are often ignored. These include all aspects of instrumentation, and sensor layout, as well as methods of analysis. This paper highlights these limitations. It emphasizes the distinction between near-field and far-field seismic recording in terms of borehole dimensions and blast geometry. Several case studies from both underground and open-pit blasting operations are discussed to illustrate and emphasize the essential characteristics of blasting vibrations and their optimal use in diagnosing blast malfunctions.

Jan 1, 1997

By John C. Didlinger

How do you measure the highwall? Why do you even need to know the highwall measurement? Why is it important? The importance of this measurement is to help keep a level floor and to help control vibration. Nevertheless, since most of us are not mountain climbers, there must be a safe and easy way to make an accurate highwall measurement. So with these factors in mind, how do you make your measurement?

Jan 1, 1997

By Dwayne Tannant, Jeffrey Loeb

Blasting techniques and protective measures exist that can mitigate risks associated with flyrock and the nuisance of vibration, and overpressure. However, these are often misused or not used because there are no prescriptive regulatory requirements and typically urban blasting guidelines do not exist. The relationship between the increasingly negative publicity that the urban blasting industry receives and the existing state of regulatory control on blasting in urban environments is presented.

Jan 1, 2012