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By In-Kuk Bae, Kwang-suk You, Joobeom Seo, Kwanghyun Bea, Hyung-Seok Kim

Arsenic in base metal sulfide ores is highly penalized owing to high costs for its control in metallurgical processing. The arsenic element in the lead-zinc ore, which is target ore in this study, has been shown to be in the form of arsenopyrite. Experimental work in this study is about arsenic rejection flotation, using depressant suitable for the removal of arsenopyrite from the Pb concentrate. The arsenic rejection flotation also included the oxidation treatment of Pb concentrate with H2O2. In this study, the Pb concentrates containing 80.7% Pb and 0.25% as was obtained with the additions of aluminosulfate as arsenic depressant. And through IR measurement, it was also known that the addition of aluminosulfate during arsenic rejection flotation formed calcium aluminosulfate hydrates on the surface of arsenopyrite particle, resulting in rendering arsenopyrite hydrophilic.

Jan 1, 2014

By V. A. Feofanov

Technogenic water of ore mining enterprises, nonferrous metals operations, the enterprises of electroplating and instrument making, containing copper in the form of those or other connections can serve as perspective sources on receiving the copper-bearing raw material. Extraction of copper from the given water also solves a problem of water treating from a toxic component that reduces environmental load at evacuation of water in an open basin. The method of case hardening allows extracting copper selectively with reception of a deposit with the content of copper up to 70%. Weakness of the method is its efficiency basically in acid reduction, and also its low degree of copper extraction. On the basis of case hardening the method of galvanic coagulation is devised. It is based on the work of a short-circuited galvanic cell of iron-coke at variable contact of coupled metals components among themselves, cleared by the oxygen of air. The following processes of galvanic coagulation are considered: ? Extraction of copper; ? Formation ferrites of copper; ? Copper sorption on just-aggregated oxide forms of iron. Establishing conditions for passing the given stages provides an opportunity of copper extraction from technogenic water at any value of ??, content of salt and concentration of copper with reception of a compact deposit from which it is possible to extract copper by the known ways of enrichment and metallurgy. Investigations on optimization and intensification of galvanic coagulation with the purpose of reception the maximum rich deposit on copper have shown that the average contents of copper in a solution of 100~200 mg/dm3 the contents of copper in a deposit is 6%~10% at extraction 85%~90%, depending on characteristics of treated technogenic water. Using methods of scanning microscopy it is determined structures, composition and mechanism of phase formation in investigated electro-chemical process. The second stage of galvanic coagulation increases a degree of copper extraction up to 98%~99% that allows returning the cleared waters in circulation for waste recycling or evacuation in an open basin. Nowadays the method of galvanic coagulation is the most acceptable for copper extraction from technogenic water both from the point of view of efficiency and instrument setting that allows applying the method in conditions of the working enterprises.

Jan 1, 2014

By M. M. Fan

In Florida?s phosphate industrial practice, the most favorable upper size limit of froth flotation is 1.18 mm which corresponds to particle weight of about 2.8 mg. Conventional froth flotation is not efficient in upgrading coarse particles (+0.425-1.18 mm). A limited number of studies have been devoted to understanding and improving coarse particle flotation. We have shown that the coarse particle flotation performance can be significantly improved by the presence of picobubbles generated by hydrodynamic cavitation. In this study, the size of picobubbles produced under certain hydrodynamic conditions was measured by a laser particle size analyzer. A size-by-size flotation performance analysis of coarse phosphate froth flotation in the presence of picobubbles is conducted in terms of flotation kinetics, selectivity and recovery. It was found that picobubbles doubled the flota-tion rate, increased the P2O5 recovery more significantly for +0.85-1.18 mm particles than +0.425- 0.6 mm and +0.60-0.85 mm particles. At a given acid insolubles (A.I.) rejection, the presence of picobubbles increased the P2O5 recovery by up to about 25%.

Jan 1, 2014

By J. Yianatos, C. Matamoros, F. Díaz

The non-selective entrainment of fine solids in flotation equipment has a detrimental effect on the concentrate grade. Reduction of solids entrainment (upgrading) is typically related with a loss in recovery of valuable minerals. For improving the froth transport characteristics and flotation cells design, a better understanding and quantification of the actual solids drainage and entrainment processes are required. In this work, the study of solids transport in the froth of a two-dimensional flotation cell was performed. The prototype cell represents a radial section of an industrial flotation cell (130m3) and was operated at steady state. Experimental tests consisted of adding a small amount of radioactive solid tracer (0.3g) near the top-of-froth or near the bottom of froth (close to the interface). The solid was selected as a non-floatable mineral (gangue) in order to evaluate both the solid entrainment into the concentrate as well as the solid drainage into the collection zone. Solid tracer consisted of fine or coarse gangue particles, P80 of 35 and 120 µm, respectively. Twelve collimated sensors located along the froth and collection zones allowed the evaluation of the solid transport in the froth, and the solid drainage from the froth to the collection zone, after tracer addition at different distances from the discharge lip. Results showed that longer distances to the froth discharge lip, as well as higher particle sizes, promotes higher solid drainage from the froth to the pulp zone, while decreasing the solids entrainment into the concentrate. The same result was observed for the solid located near the top-of-froth as well as near the bottom of froth. This information was complemented by the froth surface velocity measurements, using the Visiofroth system, showing a good agreement between the froth bubbles velocity and the solid transport velocity, measured near the discharge lip.

Jan 1, 2018

By A. Otsuki

This paper describes the evaluation method of dispersion and coagulation of silica nano-particles by means of interactive force apparatus. The apparatus measures the size of fine particles in aqueous solution or organic solvent of high concentration and/or low optical transparency. Other conventional apparatus for size measurements (such as, apparatus utilizing dynamic light scattering) are difficult to measure the size of particles in such conditions accurately, due to multi-scattering of light in the sample solution or solvent. The apparatus measures the interactive force between two surfaces, i.e. the gold-coated glass hemisphere and the brass flat plate, (which is fixed at the bottom of the sample cell). The apparatus has three parts, i.e. main part (which consists of electric balance, hemisphere and flat plate), control part (i.e. personal computer, piezo-stage controller and voltage supplier), and detecting part (i.e. multi-meter and oscilloscope). During the measurement, electric field is applied between the hemisphere and flat plate, and thus dielectric particles are arranged toward the direction of electric field in the area between two plates. When the two plates are close to each other, two different forces (i.e. repulsive force and attractive force) will alternately act on particles due to the structure change of the particles. The repulsive force occurs when the structure of particles is stretched by compressive force; whereas the attractive force occurs when the aggregate structure is broken. The cycle of the repulsive and attractive forces is a primary size of particle or size of aggregate, which depends on the degree of agglomeration. The measured size of particles, which is varied depending on their degree of dispersion and coagulation, determined the characteristics of the silica particles. In this research work, the effect of size and concentration of particles in aqueous solution on the degree of dispersion and coagulation of the silica particles were investigated. Spherical silica particles were selected for this investigation due to their variety of size. This apparatus can be used to evaluate the degree of dispersion and coagulation of other nano-particles in various solvents in many process industries.

Jan 1, 2014

By H. Koca, D. O. Aksoy, S. Koca

"In this work, modelling of galena flotation from a disseminated Pb-Zn ore containing 0,83 % Pb was investigated. In the flotation experiments, collector type and amount, frother type and amount, particle size, pH and flotation time were kept constant while solid ratio and depressant dosage were varied. The varied parameters are described with a mathematical model by using statistical design method. Central Composite Design method which is one of the principle response surface methodologies was used in statistical design and analysis of experimental results and process modelling. Two quadratic mathematical models were developed for Pb grade and Pb recovery. Analysis of variance showed that models obtained for Pb grade and Pb recovery were found to be statistically significant in 95 % confidence level. Predicted vs actual values of Pb grade and Pb recovery were also given in graphically. It was found that predicted values represent approximately 96 % and 94 % of actual Pb grade and Pb recovery, respectively. The high values of R-square (R2) indicate that the models developed for two response variables are powerful. INTRODUCTION Lead and zinc metals are widely used in electrical, mechanical, military, metallurgical, chemical, light and medical industries. Sulfide ores are the main resources for lead and zinc minerals (Luo et al., 2016). Froth flotation is the main beneficiation method to achieve lead and zinc sulfide minerals separation. There are two basic approaches to obtain lead and zinc separation by flotation. First, flotation of lead sulphide is carried out and zinc sulphide and gangue minerals are depressed by various depressants and second, the bulk flotation of lead and zinc sulphide is carried out to obtain a concentrate of lead and zinc, followed by the lead and zinc separation. (Yuan et al., 2012). Apart from concentration of lead and zinc by flotation, there are a few literature that reports concentrations of lead and zinc by gravity and hydrometallurgical methods with remarkable success (Goktepe, 2005; Yanbo et al., 2016)."

Jan 1, 2018

By P. Gao, J. W. Yu

"Magnetizing roasting-magnetic separation is an important route for the beneficiation of refractory iron ores. In this investigation, a pilot-scale fluidized magnetizing roasting reactor was introduced and used to study the effects of roasting temperature and the flow rates of reducing gas CO and fluidizing gas N2, on the magnetizing roasting performance of an Anshan-type carbonate-bearing fine iron ore. The results showed that the hematite was almost reduced to magnetite by a gas mixture of 4 m3/h CO and 1 m3/h N2 at a roasting temperature of 540 °C. Under the optimized conditions, a high-grade magnetic concentrate assaying 66.1 wt.% Fe with a recovery rate of 91.2% was achieved from an Anshan-type carbonate-bearing fine iron ore assaying 42.0 wt.% Fe. The XRD, VSM, and optical microscopy analyses revealed that the siderite was successfully converted to magnetite by roasting. Some coarse hematite particles were difficult to reduce to magnetite completely; however, these generated magnetite particles with a fine hematite core could also be effectively recovered by magnetic separation after liberation from gangue minerals due to their strong magnetism. INTRODUCTION Magnetizing roasting followed by low-intensity magnetic separation has been considered as an effective solution, both technologically and economically, when upgrading refractory iron ores (Zhang et al., 2012; Peng et al., 2012; Li and Zhu, 2012). According to the type of roasting reactor, the magnetization roasting can be divided into shaft furnace roasting, rotary kiln roasting, and fluidized bed roasting (Zhu and Li, 2014).Shaft furnace magnetization roasting system is mainly composed of heating and reduction processes. The hematite ore is first heated to 700~800 °C in the heating zone, then falls into reduction zone where the weakly magnetic hematite is reduced to magnetite by coke oven gas at 550~600 °C (Yan et al., 2012). However, several years of engineering practices indicate that the shaft furnace can only process the hematite ores with a granularity of 15 ~75 mm, and the shaft furnace roasting is also characterized by heterogeneity of roasted product. Hence, the shaft furnace magnetization roasting technology is gradually replaced by high-gradient magnetic separation with the development of high-gradient magnetic separator. The rotary kiln generally handles the hematite ores with a grain size of less than 30 mm (Zhu and Li, 2014), however the formation of clinker ring in the rotary kiln will affect the yield of iron resource. In the fluidized bed furnace, the hematite ore is shaken up by an upward current of gas which maintains the individual particles in suspension (Yu et al., 2018). The precise adjustment of the gas velocity to the particle size and the specific weight of the hematite ore, make it possible to generate a floating mixture of gas and solids which behaves almost like a liquid (Yu et al., 2017a). The process is reported to have the following advantages over the other roasting techniques: ease of control due to absence of moving parts within the reactor, homogeneity of roasted products, ability to handle fine particles, and high efficiency of heat transfer and mass transfer (Li et al., 2015; Yu et al., 2017b). However, the simultaneous heating and reductive magnetization of hematite ore occur at the same place in the conventional fluidized bed reactor. Therefore, the reductive atmosphere, as well as the safety and stability of anti-explosion are hard to be controlled. Besides, the roasting temperature for conventional fluidized bed furnace is usually up to 950~1150 °C (Liu et al., 2017). Thus, the formation of clinker ring caused by high temperature will affect the operating efficiency."

Jan 1, 2018

By S. A. Bogidaev, M. Yu. Tiunov

"The paper describes the results of the flotation tests with complex rare metal ores from deposits in the Trans-Baikal Territory. Correlations between the quality of produced wolframite, hubnerite and mica concentrates with or without the presence of various alkaline modifiers are determined. Commonly, rare metal ores contain minerals of comparable value to main elements recovered in processing plants using gravitational methods. The paper describes the results of flotation recovery of valuable minerals – main and associated – from gravity tailings of deposits in the Trans-Baikal Territory. It was found that gravity tailings from the first deposit contained fine-grained wolframite, mica (muscovite, lepidolite etc.), feldspar; hubnerite, scheelite, beryl, fluorite, rubidium-containing muscovite from the second deposit, correspondingly. This paper presents the results of the stage flotation tests with the production of tungsten (wolframite, hubnerite), fluorite and mica concentrates from gravity tailings. Figure 1 demonstrates the flowsheet of tungsten ore minerals and mica stage flotation from gravity tailings of the first deposit.Wolframite can be floated using oleic acid with the presence of soda ash, a complexing collector (IM-50), under slightly alkaline conditions in combination with a nonpolar collector [1, 2, 3, 4]. The study included wolframite flotation using the combination of two alkaline modifiers. Flotation of wolframite was performed after pulp desliming, using tall oil saponified with soda ash. The recovery of wolframite in the concentrate of rougher flotation reached 80-85%; the concentrate contained up to 1% of tungsten oxide that can be upgraded to a saleable product using gravitational methods. This procedure was tested during flotation of wolframite, tantalite-columbite and pyrochlore, and provided high performance regardless of a season, at pulp temperatures of 8-10°C, though fattyacid collectors are significantly inefficient at such low temperatures due to low solubility, dispersion and increased collector consumption, consequently. The introduction of two alkaline modifiers in pulp appears to improve these characteristics.The first stage of the tests was focused on increase of iron-bearing tungsten ore minerals recovery from gravity tailings and stabilization of the cold pulp flotation process."

Jan 1, 2018

By John Starkey

"The development of the SAG Power Index (SPI) Test in Canada has created a new and accurate way to measure ore hardness in a SAG environment. Coupled with the standard Bond Ball Mill Work Index Test it is now possible to determine from these two relatively inexpensive laboratory tests, the amount of energy required to grind an ore from the primary crushed size to the desired liberation size. By testing multiple samples to discover where the hard and soft ore zones are located, the representative hardness distribution for the ore body can be determined and grinding equipment selected that is capable to meet production targets for all mining areas of the deposit.Previously, it was deemed prudent to select up to 50 t samples of ore for Semi Autogenous Grinding (SAG) pilot plant tests and a second 5 t sample for metallurgical pilot plant work. The methods outlined in this paper show how the 50 t sample is no longer required for SAG design because it is better to measure the representative hardness distribution of the ore body than the hardness of a “chosen” representative sample. This is demonstrated to be true by the fact that the lower horizons of an ore zone cannot initially be accessed to recover 150mm pieces, and the bulk samples taken, rarely represent the desired design hardness of the ore. Median hardness will not yield a good result in most cases and a clear understanding of the location and extent of the hardest zones is imperative to achieve a truly successful grinding circuit design.This paper discusses two plants (Kubaka and Agnico Eagle) that have been designed using SPI and Bond with no pilot plant test backup. Both have been very successful in that they can grind design tonnage on the hardest ores in the mine. This guarantees that the mine’s profitability is protected in any mining sequence. It also allows the extra power to be converted to higher throughput on softer ores if additional cash flow is needed. The advantages from the owner’s point of view are dramatic. This procedure will be attractive as well when considering the costs for test work, and the samples for testing. Existing diamond drill core is normally used and this allows the inclusion of data from the deepest regions of the mine. In addition, it is also clear that the decision to use a crusher can now be made at the design stage of a project based on measured parameters and the estimated capital costs of alternative designs."

Jan 1, 2003

By D. Bastin, J. Frenay, J. Dassas

"The Luiswishi deposit belongs to the Cu-Co deposits of the Southern Group of the Katangian Copper Belt and is operated by a joint venture between EGMF (Entreprises Générales Malta Forrest) and Gecamines (Générale des Carrières et des Mines). The Cu-Co ore is beneficiated by the sulphidization process at the NCK (New Concentrator of Kipushi) at Kipushi.Sulphidization followed by flotation with sulphydryl collectors is a common practice for the treatment of oxidized base metals ores. This process is complex and its application at the industrial scale is quite sensitive. In Central Africa it is also a cost intensive treatment as the sulphidizing agent has to be imported. In order to improve the metallurgical performances and to optimise the economics of the process, a laboratory research program was carried out by the Laboratory of Metallurgy and Mineral Processing (MTM) of the University of Liège in close collaboration with EGMF and Gecamines. This program included the study of various flotation reagents as dispersing, depressing and activating agents.This paper presents the results obtained with the use of ammonium sulphate as activator of the sulphidized xanthate flotation. Although ammonium sulphate has been mentioned in the literature as a promoting agent of the sulphidized xanthate flotation of malachite, its effects on the flotation of cobalt oxides was not known.The testworks were carried out on various oxidized siliceous ore types from the Luiswishi deposit. A 1.7 l Agitair laboratory flotation cell was used. NaHS and potassium amylxanthate were respectively choosen as sulphidizer and collector. A mixture of gasoil and tall oil (90/10) was used as secondary collector. A multistage sulphidization was realised. Values of pH were followed during the different tests and an ion selective electrode Ag/Ag2S was used to control the Es potentiel evolution during the stepwise addition of the sulphidizer."

Jan 1, 2003

By Marianella Perez, Williams Calderón, Gonzalo Montes-Atenas

The lack of fresh water sources, particularly in the Northern part of Chile, has driven the mine sites to search for new and sustainable paths to obtain water resources to run minerals processing operations. Among them, the use of seawater in concentrators appears as an interesting solution to this problem. However, the presence of seawater will have an impact onto the operation, not only because it will enhance corrosion reactions in the equipment installed in a plant, but also because it may affect how particles will effectively be processed across the numerous unit operations existing in the mine site. Among such unit operations, the grinding stage is a highly regarded as it defines the success of the separation of valuable minerals from gangue material in the froth flotation operation. Then, one important aspect to be addressed is to understand how the presence of seawater will affect the different mechanisms acting during the operation of a ball mill. The aim of this research work is to assess the effect of changing the aqueous matrix from process water to seawater in ball mills onto the mill performance. The methodology considered the use of Fluent® software and its capabilities to run numerical simulations with heterogeneous media. On one hand, from the data analysis, it is possible to infer that breakability mechanisms should not be significantly affected. On the other hand, the high ionic strength of the matrix should impact importantly particle transport mechanisms within the mill. Particularly, when transporting finer particles. Rheology results were in agreement with previous published research studies suggesting the suspensions to behave as Newtonian, Dilatant o Pseudo-plastic fluid depending on the amount of fine particles present in the grinding media. The latter will result in changes in the residence time of particles in the mill producing overgrinding or an excess in the circulating loads.

Jan 1, 2014

By A. R. Videla, P. R. Brito-Parada, I. Mackay

"Linking results from laboratory scale experiments to industrial flotation behaviour is challenging. Typically, such experiments involve batch tests in which the system does not operate at steady-state, making it difficult to infer the effects that operating conditions have on flotation performance. In order to overcome this limitation a 4-litre recirculating tank was previously developed at Imperial College London. This tank is capable of reaching, and operating at, steady-state by recycling overflowing concentrate back into the feed. As well as instruments to control operating conditions, it is fitted with a system of sensors that allow the surface of the froth to be dynamically monitored. From this information, it is possible to measure the air recovery—a proxy for froth stability. Thus, this bench-scale tank can be used to understand the effect of differing operating conditions on flotation performance at steady state. However, so far, this cell has only been used to investigate idealised systems with only one or two species.Reprocessing of tailings dams is not only environmentally desirable but also increasingly economically feasible due to the declining head grades of primary deposits. There is also the added benefit of no further milling being required prior to flotation. However, the effects of fine and ultrafine particles on froth stability are not yet fully understood. In this work, the bench-scale continuous tank has been used for the first time to determine the flotation response of a complex feed, consisting of samples from a copper tailings dam, to changes in operating conditions. It was shown that the froth stability in the system is comparable to that of previous work and industrial tests, with a peak in air recovery being found at a superficial gas velocity of 1.13 cm/s. There is scope to optimize the froth stability of tailings flotation for enhanced metallurgical performance."

Jan 1, 2018

By B. Mishra, Rahul Mohanty, Swati Mohanty, Swagatika Dash

Wet high intensity magnetic separators have been widely used in the mineral industry for separation of mineral particles based on magnetic properties. Usually, magnetic separators employ ordered array of grooved plates such as Lenoir and Jones plates onto which the magnetic particles get attached in the presence of a magnetic field. In the present work, we have carried out computational fluid dynamic (CFD) simulation, using Eulerian-Eulerian model to study the flow dynamics of magnetic and nonmagnetic particles within a matrix consisting of 2 mm size spheres of magnetic material, which are interconnected by wires, in the presence of a magnetic field. The three phases considered were the water, magnetic particles and non-magnetic particles. Model equations were developed considering each sphere in the matrix as a magnetic dipole, and the strength of the magnetic field at any point in the domain is due to all the dipoles. The size of the magnetic and nonmagnetic particles was 45 and 40 micron, respectively. The feed consisted of a slurry having 25 wt. % solids. The volume fraction of the magnetic particles was 0.04, and that of the non-magnetic particles was 0.045. The simulation was first carried out without the imposition of the magnetic field till a steady state was reached, and then the magnetic field was applied. The magnetic particles, as they flow down the matrix were attracted towards the region of maximum field gradient, which was in the central region of the matrix. A symmetrical pattern in the upper half as well as the lower half of the matrix was observed. As the particles moved downwards, the pattern changed, and near the outlet, most of the particles were found to flow out from the central part of the plane. This study can lead to a better design of a magnetic separator.

Jan 1, 2014

By Häkkinen Antti, Salmimies Riina, Matveinen Maria

"Tailings generated during the upgrading of ore present a major challenge for the mineral processing industry. On one hand, the processing of tailings requires added capital input. On the other hand, increased difficulties in obtaining permits for dams and landfilling and increased costs associated with storage and tailings management also result in increased costs. To promote sustainability and make tailings management economical, added value must be generated from the waste material. This might be possible through the recovery of the metal values in the waste. This work discusses the possibilities of recovering metals from multimetal tailings through leaching in a stirred tank. The characteristics of the tailings are crucial and the distribution of the metals within the different size fractions is used to identify the most attractive route for the hydrometallurgical step. Leaching of nickel and copper is further investigated using acids at different concentrations. The leaching of base metals is possible at acidic conditions. Increased temperature and concentration of the leaching agent promote the dissolution of the metals, as could be expected. With simultaneous dissolution of several metals the dissolution mechanisms are difficult to identify. Furthermore, as several metals, not all of them being target elements, are leached another challenge arises from the selective recovery of those metals from the liquid phase."

Jan 1, 2014

By V. E. Vigdergauz

The work presented shows results of electrochemical study of pyrite hydrophobicity evaluated by air bubble induction time (IT) measurements. On the basis of measured IT?s an average thickness of the thin liquid film prior to its rupture has been evaluated, which confirms long-range character of the interactions between air bubbles and hydrophobic surfaces. Obtained data are discussed in the frame of recent studies of structures of solid-liquid interface based on molecular dynamics simulations and results of surface force measurements.

Jan 1, 2014

By S. Kelebek, M. Davidson

"Flotation tests were conducted on a mixed copper ore sample containing bornite and malachite with trace quantity of other secondary copper minerals. The bornite component was very floatable, in sharp contrast to poor flotation characteristics of other copper minerals. A Box-Behnken experimental design methodology was used to study effects of three main reagents, namely potassium amyl xanthate (PAX), hydroxamate (Cytec 6494) and diethylenetriamine (DETA). Pine oil, as a frother, was used at a fixed concentration. Three main models constructed using a statistical software included malachite recovery, overall copper recovery, and copper grade. Bornite recovery was not modelled as its recovery was consistently over 99 % in the presence of hydroxamate and PAX. In each model, the hydroxamate dosage was the dominant parameter (at 95% significance level) determining the recovery of main components including that of gangue, which manifested itself by lowering the copper grade of the concentrate. In comparison, PAX was effective only at 90% significance level. DETA did not affect the overall recovery of copper or malachite significantly, but appeared to cause a significant decline in the concentrate grade, especially when used simultaneously with hydroxamate. Various quadratic models developed for the flotation system investigated are presented."

Jan 1, 2014

By M. E. Taranenko, V. A. Krivonosov, S. A. Nemykin

"In concentrating production energy-consuming power installations are wide used, the most powerful of them are the wet autogenous grinding mill operating in closed circuit with a spiral classifier. The analysis of the current state of the automation of the grinding process shows that the reserves for maximizing productivity and minimizing electricity consumption have not yet been exhausted on the existing process equipment. Usage of the achievements of the modern management theory reveals an opportunity for further optimizing of the grinding process. The purpose of the research is to develop an automated control system of complex ""the mill-classifier"" to conduct the grinding process in the most operating efficiency, ensuring the maximization of productivity and minimization of specific electricity consumption. The main idea of this work is to study the specific features of the ore grinding process and creation on this basis of automated control system complex ""mill-classifier"" which allows to find and to maintain the optimal mode of grinding based on identification of the current object parameters, observance and regulating of the object state coordinates. Research methods. We used the methods of system analysis, mathematical statistics, modern automated control theory, theory of systems identification, optimal control, modelling of dynamic processes. Developed scientific provisions: - identification algorithm of the loading sub-system management object of complex ""mill - classifier"" allowing to obtain the unbiased estimators of its parameters according to the data of normal object exploitation; - observing device, which differs from the classic version of the observer Luenberger with possibility of estimating not only the state coordinates of the control object, but also the low-frequency perturbation component; - automated system stabilizing the active power of the grinding mode on the basis of a states controller with Luenberger observer; - structure of the software and hardware that implements the developed models, algorithms, methods of control, management and optimization in the framework of the automation of grinding."

Jan 1, 2018

By Vishal Shukla, Ashok Kumar, Manas Ranjan, D. Chakraborty, Narayan Sharma

Jigging has a very important role in mineral processing Industry. Upgrading of Iron Ore by jigging has been an emerging trend. A detailed investigation is carried out to understand the influence of Jig feed granulometry and bed height during jigging operation. Noamundi jig plant data shows that variation in jig feed granulometry, feed quality and bed height are major contributors to fluctuation in jigging performance. At Noamundi the feed size (-10.0+0.5mm) fraction is used for fines jigging operation. To understand the effect of granulometrey on jig plant performance such as yield, separation efficiency and Fe recovery. In this context The performance of jigging was evaluated by daily average data from jig operation was used to study the influence of feed distribution on jigging performance .Coarser fraction (+6mm) has a positive influence , whereas fines fraction (-0.5mm) tends to lower performance . During Jigging rearrangements of Particles takes place due to an alternate expansion and compaction of Jig Bed .These particles are arranged by increasing density from top to bottom. During the particle stratification, Jig bed physically cut at desired horizontal particle density plant to separate the desired product. Investigation shows that optimum bed height is required at different Jig feed quality to achieve desired product quality, maximum separation efficiency and Fe recovery. This Paper will illustrate role of granulometry and Bed height control on Jigging plant performance.

Jan 1, 2014

By A. A. Novoselov, U. Kelm

"Large volumes of mine tailings accumulated in surroundings of porphyry copper deposits represent a growing threat to environment. They contain significant concentrations of toxic metal and metalloids which can contaminate river runoff, ground waters or can be transported by wind. Both extreme pH of fluids in tailings impoundments and high surface areas of processed mineral grains provide their increased reactivity. As a result, during only a few decades, As, Cu, and Mo can be mobilized, redistributed through the tailing column and accumulated through post-deposition leaching, evaporation and contamination with natural fluids. Those processes are reflected in the forming of secondary minerals. Gypsum, Fe oxides/hydroxides, efflorescent salts and clay minerals are typical alteration products in tailings. Here we present the results of reactive transport simulations implemented on the base of PHREEQC and SUTRA codes. The one-dimension model emulates the mass balance between rainfall, evaporation and subsurface runoff, the kinetically- and thermodynamically-driven dissolution of tailing minerals, advective and diffusive transport of tailing fluids, and precipitation of secondary phases. A typical tailing column is composed of four unequal layers with predominance of (i) evaporation, (ii) secondary mineralization above, (iii) below water table, and (iv) near the bottom of dump. Those horizons are characterized by contrasting pH, chemical composition and bulk mineralization of pore fluids, distinct accessibility of atmospheric oxygen and, as a consequence, distinct intensity of sulfide oxidation. The modeling and its verification on Chilean tailings impoundments reveal the complexity and high rates of secondary mineralization. The accumulation of toxic alteration products is controlled by fluid transport through the tailing column induced by both rainfall/evaporation and exchange with subsurface runoff. The geochemical modeling is a powerful approach which allows comparing the processes in tailing deposits produced by distinct flotation regimes and providing the long-term predictions of their environmental impact as well as identifying sectors of tailings for possible re-processing."

Jan 1, 2018

By Gábor Mucsi, Barnabás Csoke, Viktor Mádai, Zoltán Molnár, Viktor Török, Ádám Rácz

The application of the stirred media mill in dry mode came to the front only in recent years, but at the same time several questions arise, such as aggregation, agglomeration, sticking on the liners and the grinding media. During high energy milling, not only the particle size reduces, but among others, in numerous cases the crystal structure and the amorphous state of the material also change due to the mechanical activation taking place. The present paper deals with experiments carried out on the ultrafine fly ash grinding in dry mode at various grinding conditions in a stirred media mill to investigate the mechanochemical effect and the energy efficiency of the mill. During the experiments the particle size distribution, particle shape, specific surface area, amorphity and crystal structure of the products were examined. The product related stress model was used for the evaluation of the effect of milling parameters on the mechanical activation. It was found, based on the experimental results, that there is mechanochemical effect on crystal structure of fly ash in the stirred media mill, as it was revealed by X-ray diffraction and FTIR measurements. The experimental results made it possible to determine the effect of the rotor circumferential speed and so the stress intensity on the mechanical activation of fly ash could be revealed.

Jan 1, 2014