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By Thomas M. Turner

Open pit mining, always a demanding task, faces two relatively new problems today: (1) availability of equipment and (2) environmental restrictions. The modern dredge offers relief in both problem areas. Delivery on a major dredge might run 18 to 24 months rather than 60 months; and lowering of the water table is precluded, thus minimizing environmental objections. In addition, a lower first cost and potentially increased efficiency may offer real advantages to the miner who is forced away from his traditional mining methods. What are the objections to the use of a dredge in open pit mining? Perhaps first and foremost is the natural reluctance to change from a successful operation. Who can blame the miner who has developed expertise in the use of the dragline if he is reluctant to change to a new mining technique that requires new and different skills? A part of the same problem is the miners' desire to control the excavation visually in order to delineate sharply between overburden and matrix. This problem can be alleviated significantly by utilizing good boring data and a positive acquisition cutter. In the final analysis, however, if the miner is prohibited from dewatering the area, either he mines the deposit by dredge or not at all. There is little doubt that when the decision is made to remove overburden and/or matrix by dredge, the problems of delineating between overburden and matrix, creation of slimes, and development of mining plans to minimize double handling etc., will be addressed and solved. There are two broad categories of dredges: mechanical and hydraulic.

Jan 1, 1976

By Kenneth L. Adams

10.3-1. Introduction. Equipment replacement or maintenance is of major concern to every company today. It can be the difference between an efficient and profitable operation or an inefficient and struggling one. Mining equipment, as everyone knows, will not last forever. Some equipment becomes obsolete before it wears out while some may be doing its intended job, yet not economically. It is a major problem for management to make the decision as to whether a piece of equipment should be repaired or replaced. There are numerous approaches to this problem; using formulas, charts, and graphs. These would be very good if all conditions were stable. Since conditions and requirements are constantly changing, an accurate observation cannot be derived from a set formula. A formula does, however, serve as a reminder to include most of the items that should be considered when evaluating old and new equipment. In the field of mining there are several questions which enter into the reasoning that are difficult to put into an equation. Some of these are: 1. Will the present equipment produce the required output of the mine, or an increase if necessary? 2. Are reserves adequate to support the purchase of new equipment? 3. Can the old equipment be repaired to efficiently continue the mining operation? 4. What is the stability of future markets for the product? Depreciation rate, or the write-off life, is a factor that can directly effect decisions on replacement. If the initial life expectancy is too long and the price of equipment is not written off when discarded, then the original investment has not been recovered. If the write-off time is too short, then the equipment is written off before replacement is even considered. In this case, the depreciation accrual is usually used to finance some other phase of the operation. In view of the increasing prices, the amount of depreciation fund is generally too small for much incentive to replace an older unit

Jan 1, 1968

By J. L. Sepulveda, R. F. Yap, R. Jauregui

INTRODUCTION The Third Theory of Comminution, oftentimes called the Bond Theory, was first published by Fred C. Bond in 1952. Since then, it has been widely used in the milling industry to size crushing and grinding equipment as well as to predict and evaluate their performance. Although two other comminution theories were advanced almost a century earlier, one by Rittinger, 1867, and the other by Kick, 1885, their use was limited because they did not agree with actual commercial comminution systems (Bond, 1961). According to Bond's Third Theory, the work input is proportional to the new crack tip length produced in particle breakage, and equals the work represented by the product minus that represented by the feed. For particles of similar shape, the crack tip length is equivalent to the square root of one-half the surface area, and the new crack length is proportional to [(1/vT - vF)]; where P and F are particles diameter of product and feed, respectively. For practical calculations, the particle diameter can be expressed in terms of the 80% passing sizes, P and F, respectively. Therefore, the work input is given by, [10 _ 10', W = Wi [7P_7F(1)] Where W = the energy input to the mill, (kwh/t) Wi = Work Index, (kwh/t) P = square sieve opening which 80% of the product passes, (microns) F = square sieve opening which 80% of the feed passes, (microns) Equation (1) is the mathematical statement of the Third Theory, or the Bond equation. Numerically, the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80% passing 100 microns. The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill. The simplified test method described in this paper, which is used at Anaconda Research Center to approximate the work index, is an alternative procedure to the ball mill

Jan 1, 1982

OUR 78th Annual Meeting was, technically and attendance-wise, one of the greatest to date. No one who came to New York's Hotel Statler had time to hear all 266 papers, or to attend all 70 sessions and 27 committee meetings, or to shake the hands of the more than 3000 engineers, educators, students and executives who attended-but no one was lost in the crowd. For crowds always dwindle down to groups of two and three and four, and those are the little sessions which make our meetings well worth attending. Herewith four pages of photographic highlights and sidelights on the February gathering.

Jan 3, 1950

By W. M. Myers

THE hydraulic properties exhibited by the calcination products of certain limestones were recognized at an early datemore than 2000 years ago. It was known that calcined limestone with the addition of other minerals would react with water and produce an insoluble and stable product. This material could be cast in desired forms or could be used as a cement for the unification of other materials in large masses or for bonding brick or masonry structures. Cements are essentially mineral glues and it is their ability to unify other materials plus their fluidity when first mixed with water, enabling the mass to assume any desired shape, that has made them so extraordinarily useful to modern industry. Like other glues, cements do not exhibit their maximum strength when used alone and only when mixed with proper aggregates do their optimum properties appear. The resulting concrete, a mixture of cement, mineral aggregates and frequently of reinforcing steel, exhibits the most desirable properties of the individual constituents with regard to tensile strength, stability and permanence. The speed with which such mixtures can be -prepared and installed in place with mechanical equipment has facilitated their adoption by the engineering profession concerned with the construction industries. The development and application of improved methods of manufacture have resulted in such economies that the finished product can be sold at a remarkably low price. In addition, the necessary raw materials are of such common occurrence and wide geographic distribution that the manufacture of cement was established in 34 of the 48 states by 1946. Plants under construction will add to this number. In recent years the industry has been characterized by the development of a number of new cements designed to possess special properties essential for use in unusual environments. These have introduced the use of some new raw materials and also have complicated the processes of manufacture. In the following pages, the major varieties of cement of commercial importance are treated in the chronological order of their appearance on the market.

Jan 1, 1949

By Robert S. Dalzell, Ernest A. Curth

Following the introduction of shields to the U.S. longwall mining scene and the steady increase in the number of shield faces during recent years, the occurrence of longwall -ground-control -associated accidents has shown a welcome downward trend. But even though the accident experience is favorable, problems exist. New mining systems, however efficient, have run afoul of roof control. Shield faces have suffered extended stoppages because of roof cavities. Therefore, the Bureau of Mines has reviewed foreign remedial techniques to evaluate their potential for domestic application. Such technology includes cribbing, strain absorbent modules (SAM'S), inflatables, wire meshing, chemical rock stabilization, synthetic foams, and monolithic fills.

Jan 1, 1984

By Toyohiko Hirota, Fukuo Itoh

Oil and natural gas aside, sea floor mineral resources currently being exploited in Japan are offshore sand and gravel and deep-sea manganese nodules. The mining of sand and gravel has already started. With regard to manganese nodules, the geophysical investigation and the study of the mining method are also underway. This report outlines the activity of a few Japanese firms, the Deep Ocean Minerals Association formed by some 30 private firms, Government agencies, a public corporation and two government research institutes. Researches on new exploration instruments, properties of deep-sea sediments and the mining method currently conducted by the National Research Institute for Pollution and Resources are described in detail.

Jan 1, 1976

By Paul B. Barton

Unconventional mineral deposits are those that differ significantly from productive deposits in mineralogy, grade, or geologic setting. Thus, the initial representatives of each deposit type are, by definition, “unconventional” until they are exploited. The “unconventional” status changes to "conventional" because of economic shifts (e.g., bulk silver ores), because of technological innovations (e.g., froth flotation), or simply through the recognition of, and production from, novel mineral concentrations. Heretofore the discovery of new deposit types has been almost entirely accidental, but the long- established concept of the geochemical cycle provides a nearly untouched opportunity and challenge for the application of geochemistry in predicting novel, potentially economic, mineral concentrations.

Jan 1, 1983

ENGINEERS AVAILABLE (Under this heading will be published notes sent to the Secretary of the Institute by members or other persons introduced by members.) A member of the Institute who has had many years' experience in office management for prominent mining engineering and metallurgical companies, and who is now located in the West, would like to secure an executive position with a firm or company engaged in mining or metallurgy, located in the East, and preferably in New York. No. 139. Member, aged 36, married, graduate mining engineer, 14 years' active experience as engineer, superintendent, and manager of large coal-mining operations. Wide experience in development and operation of

Jan 10, 1914

(Members are urged to send in for this column any notes of interest concerning themselves or their fellow-members.) Members and guests who registered at Institute headquarters during the first half of March: James C. H. Ferguson, San Francisco, Cal. Capt. A. F. Lucas, Washington, D.C. Henry Adams, Stamford, Conn. Dexter P. Cooper, New York, N. Y. H. A. Wheeler, St. Louis, Mo. L. D. Moore, Chatham, N. J. John M. Sherrerd, Easton, Pa. Hennen Jennings, Washington, D. C. R. T. White, formerly General Manager of the Braden Copper Co., Chile, is to take charge of a copper company in Caucasus, South Russia.

Jan 4, 1914

By S. Inaba, K. Taguchi, T. Uenaka, I. Mizuguchi, K. Umeji, H. Isako

At Kobe Steel Ltd., various improvements in pellet quality have been carried out since beginning lime-fluxed pellet production. Especially, dolomite-fluxed pellets, developed in 1975, have superior high temperature properties. With this improvement, successful BF performance has been achieved. But, in order to achieve more successful BF performance, improvements of physical properties such as the shape factor, reposed angle, and the bulk density are desired. Now, crushed pellets have been developed for the improvement of those characters. The test operation with these new pellets in Kakogawa No. 2 BF was carried out with successful results. This report describes the development of crushed pellets and their use in BF.

Jan 1, 1986

By P. de Vitry, Oliver Bowles

THE conventional wire saw, introduced in the slate district of Pennsylvania by the Bureau of Mines in 1927, and used thereafter with remarkable success, consists of a three-strand steel cable having a diameter of 3/16 or 1/4 in. The equipment, methods used, and accomplishments have been described in previous reports.1-7 Similar wire saws have been used extensively in Europe, in quarries and in shaping blocks and slabs. During the period 1932-1937, competition in European marble quarries was keen, prices were declining, and orders were not abundant. When orders were received, there was generally an urgent call for speedy delivery. Because of the diversification of demands, it was impossible to maintain in stock marbles of the color, size, and thickness called for, therefore the material generally had to be fabricated after the order was received. The wire saw enabled stone mills to fill such orders promptly. With skillful handling, 7/8-in. slabs could be cut accurately and rapidly with this equipment. It was found, however, that, as the three-strand wire became worn, the cutting speed dropped rapidly and the cut became less accurate. To overcome these difficulties the junior author of this paper, after much experimentation, developed a new type of wire consisting of a single ribbon-shaped strand, twisted as shown in Fig. 1. To ensure straight sawing, the twist of the ribbon is reversed from right to left and vice versa every 25 ft. The reversal of the [ ] twist is shown in Fig. 2. This is not a new feature; it has been used to advantage with the three-strand wire both in Europe and America for several years. However, some difficulties arise in splicing the three-strand reverse-twist wire, and the claim is made that cutting is less accurate as the wire becomes worn. To make an endless belt, the ends of the single-strand wire are brazed together with

Jan 1, 1941

SECTION I Page Page Report of Nominating Committee. v Employment li Proceedings of St. Louis meeting. , vi Local Section News.: liv Engineering Foundation, Report Affiliated Student Societies lvi of Secretary xxxviii Forthcoming Meetings lvii Engineering Council xlii. Library lviii Suggested College Course on the Membership lxiii Human Side of Engineering... xlii Biographical Notices: Engineering Societies Club of Alexander Bryden. By C. L. Hawaii xlv Bryden lxxxiii Members in Military Service .... xlv E. F. R o e b e r . B y J. W. Meeting of Board of Directors...' xlvii Richards lxxxv 1918 Dues xlviii Institute Committees lxxxvi Transactions for 1917 xlviii Officers and Directors xciv Personal xlix

Jan 12, 1917

By John F. Myers

Since the art of comminution has lain practically dormant for many years, it is very interesting that R. T. Hukki approaches the subject with a new concept. One is reminded of the research carried on by A. W. Fahrenwald of Moscow, Idaho, a few years ago. Fahrenwald mounted a steel bowl on a vertical shaft. The balls and ore placed in the bowl were rotated at fast speeds, thus simulating the supercritical speeds used by Hukki. The rolling action of the balls against the smooth shell liner has pretty much the same effect. The action is horizontal in one case and vertical in the other. Both researchers report good grinding activity.

Jan 8, 1958

(Members are urged to send in for this column any notes of interest concerning themselves or their fellow-members.) Members and guests who registered at Institute headquarters during the period Apr. 10 to May 10, 1915: William W. Elmer, Tuttletown, Cal. R. R. Freeman, Jr., Wollaston, Mass. Lawrence Addicks, Douglas, Ariz. Francis R. Pyne, Elizabeth, N. J. W. F. Durand, Stanford Univ., Cal. George B. Pickett, Ophir, Colo. S. P. Cooper, New York, N. Y. R. V. Norris has been elected President of the Columbia School of Mines Alumni Association. Robert C. Sticht has been elected President of the Australian Insti¬tute of Mining Engineers.

Jan 6, 1915

By Robert C. Munro, Kenneth M. Reim

NEW IDRIA INTRUSIVE For the most part this ultrabasic mass is a highly sheared serpentine, the exposed rock being made up of small serpentine chips and plates, the faces of which have been slickensided. Throughout this sheared material there are residual blocks of serpentine and highly to moderately serpentinized peridotite. The faces of these resistant blocks show rounding and slickensiding and their size varies from pebble size to diameters of over 5 ft. Certain areas have seemingly resisted the shearing stresses and remain as moderately fractured serpentine. Throughout the ultrabasic mass are bodies of silica-carbonate rock, silicified serpentine and minor concentrations of magnesite and chromite.

Jan 9, 1962

By C. H. Curtis

The Esperanza mine of the Copper Division of Duval Sulphur & Potash Co. is located in the Twin Buttes District, 32 miles southwest of Tucson, Ariz. Records of mining activity in this vicinity date back to the 1850's. The New Year's Eve mine, which was last active briefly during the years of World War II, made the first actual penetration into what is now Duval's Esperanza property. Duval's exploration department became interested in the Esperanza in the fall of 1954. The first test hole was started on May 8, 1955. Two years of intensive exploration work together with metallurgical studies developed the basis for the decision to establish an operation.

Jan 11, 1961

By Arthur Wilson, Frederick Carr

INTRODUCTION 1. The application of retreat longwall mining to the North American coal mining conditions is becoming more advantageous as more experience is gained. The productivity results being achieved and potential possible illustrates that this system can be keystone of future underground coal production. 2. In the American coal fields multi-entry is normally practiced as this allows profitable longwall development with existing equipment and systems. Difficulties are being experienced however in the longwall retreat phase by the collapse of multi-entry roadways and excessive use of supplemental support in the following panel tailgates. In some instances the headgate of an operating face can also be in difficulty. 3. Jim Walter Resources Mining Division is developed on a mining plan that calls for three retreat longwalls at each of its four deep mines which have varying depths of cover and immediate roof and floor conditions. The 63 Mine has experienced longwall entry difficulty and there were differing viewpoints with respect to the best development systems to adopt particularily regarding the number of entries and pillar sizes. In an attempt to reconcile these different points of view J.W.R. asked Dr. Wilson to examine the problem and this paper outlines the new approach developed.

Jan 1, 1983

By G. B. Walker, S. A. Falconer, S. J. Swainson, H. H. Vogel

During the past few years much interest and attention has been focused on a relatively new method of ore concentration, which utilizes the principles of sink and float and employs as the heavy medium a suspension in water of a finely ground solid, such as galena or ferrosilicon. Although a relatively recent development, much progress has already been made in applying heavy-media separation processes to a considerable number of ores. Eight plants in this country and abroad are now treating approximately 10 million tons of ore annually by heavy-media separation (sink-float) processes, including lead-zinc, lead, iron, garnet, tin and tungsten. At the annual meeting of the A.I.M.E. in 1941, three interesting papers (unpublished) dealing with heavy-media separation (sink-float) processes of ore concentration as practiced in four commercial units in the United States were presented by Victor Rakowsky, Grover Holt, Elmer Isern and Robert Ammon. These papers gave an excellent exposition of the principles of sink and float, as well as the operating practice in two iron-ore-beneficiation plants, the Harrison and the Merritt, of Butler Brothers, in Minnesota; the Central mill of the Eagle Picher Mining and Smelting Co.; and the Mascot mill, of the American Zinc, Lead and Smelting Co. Augmented by pictorial descriptions and a working model demonstrating the processes, these papers evoked a great deal of interest and discussion. In fact, in reporting the high lights of the meeting in the April 1941 issue of Mining and Metallurgy, Professor Taggart made the statement that " preconcentration by heavy suspension was Miss A.1.M.E 1941 so far as milling is concerned." Although to date the greatest application of heavy-media separation from the tonnage point of view has been for the treatment of lead, zinc and iron ores, these processes have a much wider field of usefulness. In this regard, it is to be noted that recently new heavy-media separation plants for treating cassiterite ore and garnet ore have been placed in successful operation. Moreover, numerous other types of ores have been found to respond well to these processes when tested on a semi-commercial scale, and it is expected that in the near future a considerable number of new plants will be erected. In view of the fact that heavy-media separation processes offer such attractive possibilities, particularly now, when the mining industry is being called on for an even larger production than ever before has been attempted, despite shortages of labor and supplies, it was felt that a description of some of the successful separations that have been worked out during the past year in the Ore Dressing Laboratory of the American Cyanamid Co. on a variety of ores of strategic importance would be of interest. The purpose of this paper, therefore, is to present the essential data relating to investigations of heavy-

Jan 1, 1943

By G. B. Walker, S. J. Swainson, S. A. Falconer, H. H. Vogel

During the past few years much interest and attention has been focused on a relatively new method of ore concentration, which utilizes the principles of sink and float and employs as the heavy medium a suspension in water of a finely ground solid, such as galena or ferrosilicon. Although a relatively recent development, much progress has already been made in applying heavy-media separation processes to a considerable number of ores. Eight plants in this country and abroad are now treating approximately 10 million tons of ore annually by heavy-media separation (sink-float) processes, including lead-zinc, lead, iron, garnet, tin and tungsten. At the annual meeting of the A.I.M.E. in 1941, three interesting papers (unpublished) dealing with heavy-media separation (sink-float) processes of ore concentration as practiced in four commercial units in the United States were presented by Victor Rakowsky, Grover Holt, Elmer Isern and Robert Ammon. These papers gave an excellent exposition of the principles of sink and float, as well as the operating practice in two iron-ore-beneficiation plants, the Harrison and the Merritt, of Butler Brothers, in Minnesota; the Central mill of the Eagle Picher Mining and Smelting Co.; and the Mascot mill, of the American Zinc, Lead and Smelting Co. Augmented by pictorial descriptions and a working model demonstrating the processes, these papers evoked a great deal of interest and discussion. In fact, in reporting the high lights of the meeting in the April 1941 issue of Mining and Metallurgy, Professor Taggart made the statement that " preconcentration by heavy suspension was Miss A.1.M.E 1941 so far as milling is concerned." Although to date the greatest application of heavy-media separation from the tonnage point of view has been for the treatment of lead, zinc and iron ores, these processes have a much wider field of usefulness. In this regard, it is to be noted that recently new heavy-media separation plants for treating cassiterite ore and garnet ore have been placed in successful operation. Moreover, numerous other types of ores have been found to respond well to these processes when tested on a semi-commercial scale, and it is expected that in the near future a considerable number of new plants will be erected. In view of the fact that heavy-media separation processes offer such attractive possibilities, particularly now, when the mining industry is being called on for an even larger production than ever before has been attempted, despite shortages of labor and supplies, it was felt that a description of some of the successful separations that have been worked out during the past year in the Ore Dressing Laboratory of the American Cyanamid Co. on a variety of ores of strategic importance would be of interest. The purpose of this paper, therefore, is to present the essential data relating to investigations of heavy-

Jan 1, 1943