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By Leonhard Weixler, Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to construct structural elements in the ground, commonly used for retention systems, permanent foundation elements or deep ground-water barriers, named Cut-Off-Walls (COW). It can be anticipated that global urbanization and increasing demands on environmental considerations will need to be accommodated in underground space in the future. These trends show an increasing requirement for diaphragm walling in even more complex conditions, especially in inner-city applications with limited space. Therefore, there is the demand to minimize the size of equipment to accommodate such projects. Following this demand, a new trench cutter system, the so-called CUBE System, was recently developed. The complete trench cutter system has been fit into container size dimensions so that it can work in very limited space conditions. In addition, complex conditions in terms of space limitations require specifically adapted solutions for slurry, spoil, reinforcement and concrete handling and the related logistics to ensure smooth production. Due to the limited space requirements, the impact on the surrounding environment is limited. As the system is electric driven, an additional reduction of carbon footprint can be expected. First tests of the system have been carried out and the results will be shared. The paper will explain the construction process and the specific challenges and experiences made for these extreme conditions.

Oct 1, 2022

By Paul Pedini

The challenge of Contract C19E1 of Boston's Central Artery Project called for the construction of two roadways under the commuter rail yard at North Station. Two options were offered for the method of their construction: Slurry Wall Roof-First or Soft Ground Tunneling. The instability of the indigenous soils seemed to rule out the use of tunneling, so the slurry wall method was chosen. However, these soils were incapable of holding up during slurry trench excavation. After many episodes of ground loss on early panel excavations, Modem Continental Construction suggested a method of trench wall stabilization. The Contractor (MCC) both suggested wall stabilization method and requested that the owner participate in the funding for the effort. The Project and the Contractor were able to agree on a solution which resulted in collapse-free excavation...and found an innovative way to fund the solution.

Jan 1, 2002

By Charles M. Wilk

"Mass stabilization involves mixing binding agents into marginal or contaminated soil to improve the subject material’s physical and/or chemical properties. This paper concentrates on the principles of soil mixing and benefits and application to new and existing rail right-of-way. Successfully applied in Scandinavia and other European countries, the soil mixing is now being applied in right of way in the northern latitudes of the U.S. and Canada. These regions have significant areas of “peaty” soils that can complicate construction and maintenance of rail and structure foundations. Mass stabilization can be used to improve the bearing strength of these soft soils for subsequent construction of railroads, pipelines, roads, and buildings. In civil engineering, the technology is often used to improve the construction properties such as bearing strength, of a marginal soil. In environmental engineering, stabilization is remediation treatment technology that protects human health and the environment by immobilizing hazardous constituents within the treated material. . The treatment is conducted while the subject material remains in-place (insitu). Mass Stabilization is often used to accomplish both civil and environmental purposes on the same project effectively addressing marginal soil while eliminating the expense of soil removal and replacement. This paper presents the principles of mass stabilization technology, implementation in the field and recent completed railway projects. The example rail projects will present the various benefits that soil mixing provides to railway construction and maintenance. Bench-scale studies and full scale implementation as well as soil construction properties before and after mass stabilization will be discussed. The paper and presentation will include information on the advantages of mixing methods and binding agent delivery systems.INTRODUCTIONNew or existing railroad right-of-ways may cross ground with low bearing capacity. Right of way subgrade undergo deflection (strain) as loads (stress) are applied. The amount of strain or deflection of the subgrade caused by loading of a train is proportional to the stiffness of the subgrade materials. Some soils, such as tamped ballast, are very stiff and resist loads well. Other soils such as soft clay, peat, or loose sand have low stiffness and undergo substantial movement under loads. It is very desirable to have the stiffest possible material in a track subgrade. Stiff subgrade material limits deflection under load, reducing track roughness and occurrence of track defects. Mass stabilization is a geotechnical method that can be used to improve the bearing capacity or stiffness of soil in these right-of-way. Mass stabilization involves mixing binding agents into soil subject to treatment while the soil remains in-place or insitu. Variations in the design or areas subject to treatment can be used to address transmission of vibration to adjacent structures."

Jan 1, 2015

By Donald T. Robertson

This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.

By Dave Paul

Dam rehabilitation involves a range of design, construction, and operation risks, some of which are not encountered in new dam construction. These risks can have significant impact on project schedule and project budget. Owners, engineers, and contractors need to understand these risks. Existing dams typically were designed in an era of design and construction standards that have been upgraded and changed. Modern standards will impact the construction approach taken and involve understanding the earlier standards. Knowledge of historical standards/practices as well as current design standards and construction methods is valuable for developing and designing rehabilitation components. Construction records and as-built drawings are valuable when they are available. Rehabilitation projects often consist of older projects where as-built documents or construction records are not available. Where these records exist, many (most) times, they do not fully reflect the current conditions within the dam and appurtenant works. leading experienced practitioners to “expect surprises” both during investigation of the existing facility, as well as during construction. “Surprises” should be expected even when historical records of investigations, design and construction are available. Unknowns, be they known unknowns or unknown unknowns, can be planned for by developing an approach for the design and construction process to identify potential issues/problems, or at least alert the designer and contractor of potential issues. A Risk-Based approach applied for the entire life of the rehabilitation project can be used to alert the parties of potential “surprises” and provide direction for mitigating issues as they arise. This type of approach is particularly effective when the process includes senior practitioners with decades of design and construction experience in all aspects of dams. Minimizing impacts created by “surprises”, particularly during construction, can result in an improved project meeting budget and schedule goals and design standards. This paper identifies and categorizes risk types salient to dam construction, reviews the process of risk identification and analysis, discusses guidelines for risk allocation, reviews strategies to mitigate risks, presents several case studies where risk mitigation strategies were employed successfully (or unsuccessfully), and presents lessons learned. The paper concludes with a summary and recommendations for best practices for Project Risk Management and mitigation that can be used by: Owners; Design Engineers; and Construction Managers, in planning, design, pre-construction and construction phases of dam related projects.

By Abid Adekunte

"Whilst safety is considered to be of high priority in every aspect of engineering projects, it is equally important for designers and contractors to be continually aware of their obligations to the immediate environment and the society as a whole. These include responsibilities to minimise the amount of nonrenewable natural resources and energy used on projects, to reduce carbon foot prints on projects, to minimise the quantity of wastes produced on projects, to minimise the level of pollution on construction sites and to reuse materials and waste products whenever and wherever possible.In other words, professional engineering practice needs to be accompanied by an underlying fundamental objective to improve, restore and sustain the environment. However, achieving this objective requires continuous collaborative interaction and effective communication between the different specialists involved on every project from the early stages. In addition, developing a well-thought-out economical solution is key to achieving the sustainability aspect of the above objective.This paper focuses on the design, construction and management of a recently completed large multi-level basement scheme in Central London, with greater emphasis on collaborative approaches taken by the design engineers, commercial managers, construction managers and site operatives to deliver the most reasonably economical and sustainable solutions to the client. Solutions were based on combinations of general and specialist engineering knowledge, with due considerations for health & safety, sustainability, cost, practicality, time and community requirements.INTRODUCTIONUnderground structures have become vital components of urban life worldwide e.g. tunnels serve many water, wastewater, highway and railway schemes, basements have been incorporated into many urban commercial, institutional and residential developments, while many public underground car parks have been built to deal with the incessant problem of insufficient surface parking spaces in busy urban centres.The safe design, construction and maintenance of underground structures have been well-mastered by the deep foundation industry over the years. However, just like many other areas of engineering, aside the need to satisfy safety requirements, underground construction practice is now faced with a new set of requirements; the demand for more sustainable and cost-effective solutions, with reduced environmental and societal impacts. Designers and managers of underground construction schemes are now compelled to minimise the use of natural resources and energy, to minimise the amount of waste produced, to minimise the level of environmental pollution, noise and disruption to traffic and normal societal life at ground level around underground construction sites. In addition, the recycling of site wastes and reuse of materials have now become important aspects of underground space development. Considerable effort is being put into promoting sustainable development across the industry."

Jan 1, 2017

By Adrian M. Keller

Borehole televiewers are downhole inspection devices available for high-resolution imaging of a borehole wall following rock coring. Borehole televiewers should be considered by geotechnical engineers and geologists as a supplemental way of investigating rock for deep foundations. The optical televiewer (OTV) produces a digital optical image and the acoustic televiewer (ATV) utilizes reflected acoustic waves to produce images of the borehole walls. These devices can be utilized to examine soft or fractured zones in the rock mass, solution features, open joints or other voids not observable from traditional rock coring techniques. These devices along with computer post-processing can determine the strike and dip of joints, bedding planes, shear surfaces, or other structural features, eliminating the need for expensive oriented cores or manned downhole logging. An acoustic televiewer was utilized in the Fall of 2008 during the investigation phase for the I-70 New Mississippi River Bridge (I-70 MRB) in St. Louis, Missouri. Voids and fractures in the upper portion of the rock were described by prior consultants. Further investigation of these features was necessary to evaluate deep foundation options to support the main towers. Ten borings were drilled from a barge in the river at the two main tower pier locations. An ATV was utilized in each of the ten borings to produce images of the rock mass in the borehole and allow further investigation of the voids. Voids interpreted as solution features were readily identified in the ATV logs in multiple borings and at similar elevations, suggesting connectivity. Measurements of the voids? width, location in the borehole and orientation allowed a more thorough understanding of the potential impact the solution features may have on the planned deep foundations. An extensive grouting program was eliminated based on the ATV results.

Jan 1, 2010

By Michael Arnold, Robert Bachus, Michael Bracher, Jamey Rosen, Robert Roff

"For a high hazard USACE facility, the Center Hill Dam in Tennessee, several disparate streams of data were compiled into a single geospatial and relational enterprise data management system to store, analyze, visualize and distribute the data collected during installation of a deep cutoff wall. These data streams included historical drawings and pre-construction plans and grouting records; geological data from boreholes; attributes of barrier wall elements; element verticality data analyzed from multiple measurement methods; and concrete field and laboratory analytical data. A previously developed data management system developed by the authors, WallTracker, was extensively modified to also include manually collected and real-time measurements from several types of dam monitoring instruments. The system now uses enterprise database technologies with Geographical Information Systems capabilities to manage and relate these data streams into a common platform and allows access to the raw and interpreted data via web and desktop-based interactive tools, including interactive map and cross-sectional viewers and other graphical and tabular reporting tools. One of the primary benefits of this system is the neartransparent interaction that is possible with the Nashville District of USACE on the project. These techniques can now be effectively incorporated into systems that address the unique construction and data management tracking requirements for dams, dikes, and levees.IntroductionThe Center Hill Dam rehabilitation, as with other deep foundation installations, requires the contractor to collect a substantial amount of information over the course of the project, both for internal quality control of construction progress and methods, and for demonstrating compliance with owner specifications. This paper discusses techniques used at Center Hill Dam for consolidating, visualizing and analyzing construction and instrumentation data using relational database and Geographic Information Systems (GIS) technology, collectively referred to as an Information Management System (IMS).The remainder of this paper presents the needs and objectives of the IMS, the components and data flows involved, the capabilities and user interfaces of the systems, and the benefits for the end users."

Jan 1, 2017

By Karsten Beekhaus, Sander W. Odijk, Rabea Bahlum, Mazin Adnan, Ayman Abdelh Al Nuaimat, Hassan Farhat

The Arab Potash Company, APC, is one of the 10 largest potash producers of the world. The solar ponds at the Dead Sea, used for the enrichment of the salt content in the brine, are of crucial importance for the first step in the exploitation of the potassium salt. Targeting at the expansion of production in the since over 50 years utilized facilities, the increase of the brine exploitation capacity, reducing the substantial brine seepage losses from the ponds, becomes a crucially required measure. In this context, the remediation measures on the over 11 km long Dyke 1, being a main dyke of the solar ponds system, became inevitable to reduce the brine losses, prevent further development of sinkholes and cavities and hence assuring the stability of the dyke. The highly aggressive environment, the acting hydraulic conditions and the sensitive stratification and nature of the existing ground represented remarkable challenges for the design, as well as its implementation by the construction activities. Royal Haskoning developed a solution addressing the challenges above and targeting at a high sustainability of the executed structure, especially in view of the various geological and hydrological hazards repeatedly occurring in this Dead Sea region, including sinkholes of several meters by diameter and depth. The construction works, consisting of a cut-off wall, with depths reaching down to 31 m, were awarded to Bauer International FZE, a subsidiary of Bauer Spezialtiefbau GmbH. Upon the execution of the first section of 4.2 km length, additional sections were subsequently commissioned, also on further dykes, totaling to about 300,000 m² of cut-off wall. The specific project conditions, such as utilization of cutter technique for the excavation in Halite rock, the stability of open trench exposed to hydrostatic pressure of salt-saturated ground water, resulted in unconventional requirements towards the supporting fluid. The extremely aggressive saline conditions –with a Dead Sea water density of 1.25 tons/m3; one of the world's saltiest water–, were further a decisive factor for the definition of the backfill material concept. Despite its clear advantage for construction of cut-off walls with installed sheet piles, the single-phase system with hardening slurries, fulfilling both functions of excavation support and cut-off wall backfill material, had to be abandoned in favor of the two-phase system, to construct a hybrid cut-off wall made of sheet piles and plastic concrete.

May 1, 2022

By Marcus Daubner, Karsten Beckhaus, Florian Bauer

The construction industry can and needs to contribute to a more sustainable world. Accordingly, geotechnical works potentially have a significant share. In this context, Bauer understands “sustainable products for geotechnical works” as those that may cause less emissions and increase the sustainability of construction activities. In order to structure the efforts and systematically pursue sustainable targets in the construction sector, and in the specialist foundation industry, the “17 sustainability goals” presented by the United Nations in their AGENDA 2030, can be used for general guidance and for continuous improvement. Benchmarks for relevant economic and social objectives, mainly with environmental aspects, are inevitable. The key parameter to sustainable products for geotechnical works in the focus of this paper is the optimisation of processes on site needed to fulfill the client’s building task, including the selection of technologies and construction methods with minimum environmental impact and minimum carbon footprint.

May 1, 2022

By M. Nomura

This paper describes the results and field measurements of two long-term observation tests and two short-term loading tests to confirm the effectiveness of NF piles in reducing negative skin friction. All the test piles were equipped with strain gauges, allowing measurement of the compressive axial forces in the piles. These test results prove that NF piles are effective in reducing the negative skin friction to an insignificant value. Some examples of the design procedures used in Hong Kong and Japan are also presented.

Jan 1, 2010

By Jeffrey A. Gebhard

As part of the design and construction of the new St. Anthony Falls I-35W Bridge, a full-scale load test was conducted on a 6 1/2-foot diameter drilled shaft in the St. Peter Sandstone. This load test helped identify shaft-rock interaction properties, including end bearing and multiple zones of differing shaft resistance for design of the drilled shafts beneath the three piers adjacent the river. The load test was designed by Load Test, Inc., Braun Intertec and the design team of Figg Bridge Engineers/TKDA and constructed by Design Build Consortium of Flatiron/Manson. Oversight was provided by the Minnesota Department of Transportation. Based on these test results, the drilled shafts supporting the St. Anthony Falls I-35W Bridge were designed to reduce risk and maximize economy for the people of the State of Minnesota.

Jan 1, 2009

By D. Vanni

Constructing new infrastructure in urban areas increasingly entails the use of sophisticated techniques for soil improvement in order to minimize surface disturbances in adjacent areas and damage to existing structures. In Naples, at the new Piazza Garibaldi subway station, TREVI built a 45 m deep shaft using a hydromill, and utilized soil freezing for the excavation of the four station's tunnels, fifty meter long, located approximately 30 meters below the water table. An innovative use of directional drilling was specially developed by TREVI to successfully complete this challenging job.

Jan 1, 2006

By D. X. Xu

A pump station was constructed at the food of a steep mountain, very close to a riverside. To protect the pump station from being washed out, and to guarantee the stability of the steep hillside behind the pump station and the safety of the foundation pit when the station was built, cast-in-place R.C. diaphragm walls (Fig. 1) were clesigned in front of and on both sides of the pump station. This wall was 130m long, 0.8m wide and 29m deep. The diaphragm walling on both sides of the pump station served to prevent landslides and to fix anchor piles. The 55m long diaphragm walling in front of the pump station served as a temporary shuttering which kept earth and prevented water from permeating when the pump station was under construction. After the pump station project was finished, static blasting method was used to blow up the wall body which was 10m beneath the ground so that the water from the river could come into the pump station. The remaining wall body below this level was kept to prevent soil from being washed out. [ ]

Jan 1, 2010

By Andreas Massarsch

Information Technology, IT, is rapidly affecting all aspects of private life and how professional activities are conducted. Probably the most important development is the Internet, which makes it possible to exchange information independently of time and geographic location. While traditional communication is based on limited availability to information, the basis of the new Information Technology age is abundance and unlimited access. IT has evolved into a powerful resource and new applications are being developed and introduced almost daily. IT influences every aspect of our private life as well as our business environment. If properly used, IT can become an important resource for planning and implementing construction projects more efficiently, at lower cost and with higher quality. Interactive Web Platforms are already being used for group collaboration on a global scale. As these can be used without programming knowledge and are user-friendly, Web Platforms make cooperation more efficient and stimulate members to actively participate. Another application of growing interest are Internet Platforms and electronic publishing, which can provide technical and other information in different formats and much cheaper than conventional books or proceedings.

Jan 1, 2002

By Frank Borda

Two recent projects were completed in Ontario, Canada for major hospital additions that involved excavation support of heritage masonry structures. Conventional continuous caisson wall schemes were replaced, with significant cost savings, by tied back shotcrete systems. Using a combination of conventional design and FLAC analysis, excavation support was designed to permit excavation in competent to weak soils that limited horizontal movements of the existing structures to between 3 and 8 mm. The use of vertical wall elements (micropiles) integral to the shotcrete wall to support both the vertical wall loads and the face of the excavation was deemed to significantly reduce lateral and vertical wall movements. FLAC analysis was used successfully to predict wall movements and optimize design. The shotcrete method proved to be flexible and adaptable to design changes during the project. This permitted convenient accommodation of changes to the building geometry after excavation support had commenced. In addition the method accommodated staged demolition and excavation support of portions of the existing structure at low cost, conveniently and without delays.

Jan 1, 2004

By Wolfgang G. Brunner

In the far north of Uttar Pradesh Province in the Indian Himalayas, the 280 MW Dhauliganga hydroelectric power plant is under construction by National Hydroelectric Power Corporation (NHPC), a state- owned enterprise, and a joint venture of Kajima Corporation of Tokyo and Daewoo Corporation of Seoul. This project sets out to develop the lower section of the mountain cascade of the Dhauliganga River, a tributary of the Sarda River, with a 311 m gross head. The 1360 km2 mountainous catchment area is bounded in the north- east by the Chinese border and in the south- east by the Nepalese border. The dam project is located in a remote area north of the principal town of Darchula of the upper Sarda valley, which is one of the seismically most active regions of India. The 56 m high rock fill dam, which will be the first of its kind in India, is faced with concrete and has a 1 m thick, at its crown 270 m long and over 70 m deep cut- off wall of plastic concrete below its toe. The cut- off wall, with a total area of 7500 m2, is constructed by a combination of Bauer hydraulic grabs, assisted by chisels and a Bauer BC 40 cutter which enables the overlapping joint system to be installed, guarantees optimum verticality and enables the cut- off to be keyed into the bedrock formation.

Jan 1, 2004

By David C. Kraft

Atlas Systems, Inc. (ASI) resistance type piers were used to underpin a 100 year old historic structure at Fort Monroe, Virginia. This 3-story structure with basement was underpinned with 155 steel tubular push piers (4" OD) that were hydraulically installed to depths ranging between 90 and 110 ft. and to installing forces in excess of 60,000 lb. Project requirements included lowering the basement floor by 1-1/2 ft. and constructing new footings and adding stem walls to connect to the existing masonry walls. Additionally, the underpinning piers were temporary which required the development of a decoupling system to permit the transfer of the building loads from the underpinning piers to the new footings. The structural loads at the foundation level required a c. to c. pier spacing of 3.75 ft. in order to meet project requirements of a minimum Factor of Safety of 3.0 on the pier load capacity. Project requirements included a load test on the selected underpinning pier (ASI - AP2 4000.219) in order to establish installation depths for seating the piers to 60,000 lb. The project was successful in supporting the full load of the structure during the construction phase. Considerable savings in time and cost were achieved as well as avoiding any vibrations or noise during installation of the piers.

Jan 1, 2002

By Sam Messina

[Project: Job Number: Date: Superintendent: Person Making Inspection: Note: The following checklist shall be used on a regular basis as an overall assessment of the jobsite. The checklist is not all-inclusive. All applicable Federal, State, and local regulations, standards, and ordinances pertinent to the jobsite conditions must be evaluated on a continuous basis. Column A - Adequate Column I ? Inadequate]

Jan 1, 1998

By A. Partos

It was decided to build a fourteen-storied office building over a six-storied garage and a four-storied office building. The high vertical and horizontal loads required foundations on rock approximately 18m below street level. Drilled piers (caissons) were selected. Eight caissons (1.98m diameter) were installed through the six-storied garage and four caissons from a temporary deck at the location of a former two-storied building. Excavations were done by the slurry method. Proof testing of rock was done before construction by test borings and during construction with a core barrel of small diameter. Quality control measures included telecommunications between ground crews and the equipment operator on the garage roof; records of field observations and testing of bentonite slurry and rock; and a continuous evaluation of all information. Instruments were installed in one caisson to monitor load distributions and curing of concrete.

Jan 1, 2010