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By W. Yao, M. L. Li, R. Cui

"The purpose of this research is providing a flotation process for recovery of lead in lead silver residues from a zinc smelting plant with a new hydroximic acid collector (HOC). The collecting ability and reaction mechanisms of HOC were investigated based on pure mineral flotation tests and analysis of zeta potential. The pure anglesite flotation tests showed that HOC has a good collecting ability for anglesite. Zeta potential measurements proved that HOC adsorbed on anglesite surface physically and chemically. The lead-silver residues in a zinc smelting plant with lead grade about 17.5% was used as raw material for flotation tests. The results showed that under the conditions of pH adjusting agent lime 500g/t, inhibitors sodium silicate 2000g/t, collector HOC 1500g/t, frother alcohol oil 75g/t, the grade of the lead concentrate can be reach 47.18% and the recovery was 76.39% by one roughing-one scavenging-three cleaning and middles back to the flow-sheet in turn after the lead-silver residues were washed by two stages of cleaning-filtration.INTRODUCTION Nowadays, with the increasing exploitation of natural mineral resources, more and more secondary resources should be researched and used for the valuable metals. Hydrometallurgical zinc leaching residues, which contain a considerable amount of zinc, lead, silver and other minor valuable constituents, is a typical and abundant secondary resources (Zhang et al., 2011). A huge quantity of zinc leaching residues (ZLR) had been produced per year (Jiang et al., 2017).This residues not only occupy precious land but also threaten the environment because of the dissolved heavy metals especially in rainy days (Han et al., 2014). Consequently, it is urgent to develop an effective and clean method to dispose this residues which can benefit not only in economical but also in environmental (Jha et al., 2001)."

Jan 1, 2018

By Montaser S. EL Salmawy, Takahide Wakamatsu, Eishi Kusaka

"The effect of ethoxylation of long chain alcohols on the quartz and feldspar flotation behaviors was investigated for surfactants of the octylphenol polyoxyethylene family. The tests were carried out with an average of 7.5 (Triton X 114), 9.5 (Triton X 100), 30 (Triton X305), 40 (Triton X 405) and 70 (TritonX 705) oxyethylene units. Electrokinetic and flotation studies on quartz have shown that at low pH values, quartz could be floated with polyoxyethylene octytlphenols. The possible mode of adsorption of these nonionic surfactants may be suggested to be due to hydrogen bonding between the oxygen of ether and hydrogen in the free hydroxyl groups on quartz surface. It was anticipated that the selectivity between quartz and microcline would decrease as oxyethylenic chain length increases.Electrokinetic methods were used to elucidate the mechanism of surfactants adsorption and to correlate these findings with the optimum flotation conditions. The polymeric surfactants would reduce the negative values of zeta potential of quartz while the reverse is true for feldspar. After treatment of microcline with HCl, its electrokinetic behavior in the presence of Tritons X surfactants became similar to that of quartz.The obtained results would suggest that separation of quartz from feldspar using nonionic surfactants of octylphenoletoxylated alcohols having shorter oxyethylenic chain length at low pH could be achieved"

Jan 1, 2003

By M. Illikainen

Limestone is used for neutralization of acid leachates in a number of hydrometallurgical processes. The aim of this study was to clarify how limestone ground to different particle sizes can neutralize sulfuric acid. The laboratory scale ball mill was used in grinding experiments carried out using ball sizes of 20, 30 and 40 mm and volumetric slurry densities of 30, 40 and 50 percents. Varied grinding times were used in order to produce limestone samples with different particle size classes on which the neutralization potential and rate were determined. The results of the study showed that the neutralization potential of limestone is not dependent on its particle size between 5 and 120 µm. However, the particle size strongly affected the neutralization rate of sulfuric acid: The smaller the particle size, the higher the rate of neutralization. Thus, when optimizing the cost efficiency of the process, the optimal degree of grinding should be considered taking in account the required residence time in neutralization phase.

Sep 1, 2012

By R. Marandi

The effective removal of heavy metals from aqueous wastes is among the most important issues for many industrialized countries, How ever biosorption, i.e. the uptake of heavy metals by non- living biomass, has gained increased credibility during recent years. Biosorption of Cr(VI) from aqueous solution, on pretreated and immobilized Aspergillus niger was investigated in a batch and countinuous reactors. A.niger biomass pretreated by boiling in 0.5 N NaOH solution for 15 min, exhibited higher Cr(VI) removal capacity than autoclaved biomass. The optimum adsorption pH value observed for Cr(VI) ions was 2. The Cr(VI)removal rate increased with a decrease in pH. The influence of contact time, pH, Cr(VI) concentration, biomass concentration and temperature on Cr(VI) removal were also evaluated. Biosorption of Cr(VI) on pretreated biomass followed the Freundlich and Langmuir adsorption models.In this study A.niger biomass was immobilized in Na-alginate matrix. The biomass beads packed in a column were able to remove metal ions.In this study we used two different flow rate in a column, 1.5 mL/min and 3 mL/min.The breakthrough data obtained for Cr(VI) was adequately by the Thomas and Yan models and the adsorption capacity of the biomass was found to less than the adsorption capacity obtaind in the batch study. When the beads containing biomass become saturated with metal ions, the adsorbed metals were eluted using 0.5 N NaOH solution. Therefor nearly 90% of Cr(VI) was desorbed by NaOH solution.

Jan 1, 2014

By R. Roufail

In this paper, the effect of different operating parameters of high speed stirred mill on the particle breakage mode is addressed. Morphological features of broken particles is investigated and related to the types of forces generated in the mill using Discrete Element Method (DEM). The stress intensities generated in the mill are varied by changing the agitator speed. The investigated agitator speeds were 1000, 1500, and 2000 revolution per minute (rpm). The minerals considered in this study are hard minerals (quartz) and soft, sulphide minerals (galena). The morphological features examined are roughness, roundness and elongation, which shed light on the mode of breakage during the grinding process. Particles that are rough, less round and elongated would imply that they broke via fracture, along their grain boundaries. On the other hand, the smooth, less elongated particles would mean breakage occurred across the grain, which is abrasion mod. DEM study complemented the understanding of particle breakage mechanism via tracking the types of forces applied on the particles. Normal forces imply compressive loading, which is presumed to impose fracture breakage along the grain boundaries, whereas tangential forces imply abrasion loading. Stirred mill grinding has been regarded as an attrition/abrasion process, whereas, this study showed that about 60% of total particles that are morphologically analyzed for both minerals were rough particles. Such an observation indicates that the fine product, which contain a significant amount of progeny from the coarse fractions are consistently broken via fracture. The morphology results agreed with the DEM findings, which indicated that the agitator speed, mineral type, and residence time would dictate the type and mode of particle breakage. Keywords: DEM, high speed stirred mill

Sep 1, 2012

By E. Alldén Öberg

In 2004, LKAB decided to start a basic engineering study in expanding its existing production lines at the Malmberget mine site. It was expected that some of the production lines would become bottlenecks with reference to capacity. In this study, the sorting plant is examined and the results show that several unit operations will be limiting under current operating conditions. An additional purpose with the study was to investigate how replacement of some machines would influence performance and if production plans for the coming years might be achieved. Steady-state simulations using the software Modsim? were extensively used to study process performance for different operating conditions, such as iron content and size distribution in run-of-mine ore. Model parameters were derived from pilot plant data and when possible from ex-isting circuits. A complication for the simulations was the lack of relevant data and therefore some of the initial results were only indicative. The result shows that installation of new screens would give a much better operation, but also new crushers would be an improvement. This, since they can be run with full crusher chamber and tighter CSS. During 2007, most of the proposed remedies were implemented and the result is that the bottle-necks are gone, and the grades and material balances are even better than what was envisioned from the simulations.

Jan 1, 2014

By L. X. Zeng

The low-grade nickel resource is very abundant in the western China. To make the best of the low grade nickel ore, we studied the process mineralogy and beneficiation process of nickel ore in the Yangliuping of Sichuan province. The grade of nickel is 0.45% in the nickel ore and the nickel exists in the sulfide including pyrrhotite, nickel pyrite, chalcopyrite primarily. The nickel distributes in pentlandite and magnetite over 90% and the copper does in the chalcopyrite over 95%. The carri-er minerals of useful elements tend to concentrate in space for concentration. As is shown in grain-size analysis of three major minerals, there are some more fine-grained grains with the percent of from 10% to 15% (<40 µm) and from 3.5% to 5.5% (<20 µm). So there will be some smaller size disseminated sulfide minerals difficulty to liberate in the process of concentration. The liberation degree of sulfide is not high and there are much associativity in the sulfides. Therefore, we should reclaim the sulfide aggregation dominating as pentlandite when concentrating. In addition, the sulphide minerals is so brittle that we should take care of preventing from crashing when grinding. The gangue mineral is mostly metamorphic mineral including serpentine, chlorite and amphibole which is easy to be argillization and difficult to concentrate.

Jan 1, 2014

By Tamal K. Ghosh

In this study, the QEMSCAN technology is used to acquire quantitative modal, textural, mineral association and liberation data on different products generated from with or without washing, fractionation by size and density using screens and heavy liquids/panning, which has provided significant information on the quality and beneficiability of four categories of low Grade iron ores from Jharkhand-Orissa region. The deposit of low Grade iron ore has been categorized into four categories viz. Grade-I with <45% Fe(t) a) containing shale rich type and b) BHJ rich type; Grade-II with 45-55% Fe(t) and Grade-III with >55% Fe(t) containing conventional flaky, hard, kanga, lateritic, shale and BHJ litho/ore types in varied proportions. Mineralogy is similar across all samples being hematite, martite, goethite, kaolinite and gibbsite. Banded Hematite Jasper has difficult liberation characteristics due to highly compact banded mode of silica mineral occurrence with hematite. In all categories, the grade dilution is by the presence of 1) ?Discrete gangue rich litho types? at lump size and 2) ?Within ore types?. The second type of grade dilution contains coating of gangue phases around the iron ore minerals and different degree of locking of gangue phases within iron ore minerals. Further characterization and beneficiation assessment details are discussed in this paper.

Sep 1, 2012

By S. S. Indi, D. Santhiya, S. Subramanian, K. A. Natarajan

"With the gradual depletion of the high-grade ores and finer dissemination of values in the leaner samples, it has become imperative to develop innovative approaches to process such complex ores. The beneficiation of complex sulphide ores containing copper, lead and zinc minerals, remains one of the most important challenges in base metals metallurgy. The advent of biotechnology in mineral processing has opened up immense possibilities to exploit such difficult-to-treat ores. Bioprocessing techniques thus hold promise as potential substitutes for the conventional technologies in vogue. Several types of autotrophic and heterotrophic bacteria, fungi, algae and yeasts are implicated in mineral beneficiation processes. Adopting a bioprocessing route to mineral beneficiation has attractive benefits, such as lower cost and energy requirements, environmental acceptability and operational flexibility.The interaction of sphalerite- and galena-adapted Bacillus polymyxa (B. polymyxa) cells with sphalerite and galena has been investigated through adsorption, electrokinetic and flotation studies. The amount of sphalerite-adapted cells adsorbed onto sphalerite and galena is found to decrease with increase in pH. On the other hand, the adsorption density of galena-adapted cells onto galena shows a feeble maximum around pH 8, and the amount adsorbed is marginally higher in the pH range of 8 – 11.5. In the case of sphalerite the amount adsorbed is higher in the pH range of 5 to 7. The adsorption density of both the adapted cells is higher for galena vis-à-vis sphalerite. Electrokinetic studies indicate significant surface chemical changes on the chosen sulphide minerals and the bacterial cells, consequent to microbemineral interactions. Selective flotation tests on a synthetic mixture of galena and sphalerite confirm that sphalerite could be preferentially floated from galena, using galena-adapted cells, but not with the sphalerite-adapted cells. The cells adapted to galena assay a higher polysaccharide content and are more hydrophilic, while the sphalerite-adapted cells have a higher protein content and possess greater hydrophobicity. Transmission electron microscopic studies have provided evidence in support of the differences between the cell surface characteristics of sphalerite- and galenaadapted cells (Figure 1). Possible mechanisms of interaction between the minerals and the bacterial cells are discussed."

Jan 1, 2003

By X. Y. Liu

A culture-independent approach based on 16S rRNA gene clone library was used to analyze the bacterial community change both associated to the solids and in the liquid phase during pyrite bioleaching process. Phylogenetic analyses of 16S rRNA fragments revealed that the retrieved se-quences mainly related to genus Leptospirillum, genus Sulfobacillus and genus Acidithiobacillus. During the bioleaching process, genus Leptospirillum trends to grow associated to the solids while major of genus Sulfobacillus were in the liquid fase, only accounting little portion in the solids. Genus Acidithiobacillus can grow both on the solids and in the liquid phase, but accounting high portion on the solids.

Jan 1, 2014

By J. Y. P. Leite

In the Borborema Pegmatitic Province (Brazil) exploitations of several minerals are conducted by small producers. They use traditional techniques of gravity concentration in small-scale plants as jigs and vibratory tables. During decades the mining activity generated tailings with economic interest in particularly columbite-tantalite. Samples collected in tailing piles of a gravity plant were characterized in mineral composition, which shows in the heavy fraction the minerals spodumene, columbite-tantalite, ilmeno-hematite, garnet and cassiterite. The light fraction presents quartz, feldspar and muscovite. The degree of liberation of spodumene and columbite-tantalite were determined using optical microscopy that presents liberation in 100 µm (90% to columbite-tantalite and 100% to spodumene). Centrifugal concentrator Falcon SB-40 was used for concentration of these minerals and presents 65% recovery in mass to two stages with mass reduction about 85%.

Sep 1, 2012

By M. L. Cao

In this study, a montmorillonite organo-intercalation compound (MOIC) was synthesized by using a Na-modified bentonite (NaB) as a matrix and hexadecyltrimethylammonium (HDTMA) bromide as an intercalating reagent under microwave irradiation. The synthesized products were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), organic carbon content measurement, and adsorption density determination. The results show that, at 10% suspension concentration and 10 minutes irradiation in a 130-W microwave oven, the basal spacing d(001) of the synthesized MOIC increases to 2.209 nm from the original 1.218 nm of NaB. The MOIC has much higher adsorptive densities to nitrobenzene and aniline from aqueous solution than the NaB. The adsorption isotherm of nitrobenzene on the MOIC is linear, and the adsorption is mainly the result of nitrobenzene?s preferred partition in MOIC over aqueous solution due to MOIC?s hydrophobicity. The adsorption isotherm of aniline on MOIC follows the Freundlich equation and the increased adsorption is not only the result of aniline?s preferred partition in MOIC over aqueous solution but also that of the MOIC?s surface adsorptions.

Jan 1, 2014

By Susanna G. de Jager, Francis W. Petersen

"The aim of the project was to develop a methodology applicable to different South African coal types to be able to predict with a high degree of certainty what kind of reagent will be suitable for flotation of a certain coal type.The study included 5 coal samples from different collieries and included Highveld seam 3 and 4 coal (as one sample), Waterberg coal (zone 10 -11), Highveld seam 5 upper coal and Witbank seam 2 and seam 4 coal. Seam 3 and 4 (mixture) coal, Waterberg and the seam 5 upper coal were all found to be vitrinite rich coals. The coal characterisation study included petrographic analysis, proximate analysis, float-sink analysis, oxygen-containing functional groups, surface extraction, flotation release analysis and contact angle measurements.The flotation tests showed that the best reagents to float all of the coal samples studied are iso-decanol and dodecene. These reagents produced flotation products that are near to the release curve. Statistical relationship for predicting ash content and yield that can be expected for a certain coal type and selected collector was obtained. From the relationship, the accuracy of the yield is above 95% (p-value below 0.05) with a linear regression of 0.9289. The accuracy of the ash is slightly lower with a linear regression of 0.7841 but also above 95%."

Jan 1, 2003

By E. Barsky

Physical principles of two-phase flows with a polyfractional solid phase have not received a sufficient theoretical interpretation as yet. Two-phase flows in the separation mode with a counter-flow of particles are even more complicated. Only statistical methods give an insight into general regularities of such processes. These processes can be interpreted best by analogy with the statistical model of an ideal gas developed by L. Boltzmann, although here a number of difficulties arise. The notion of a statistical system for such flows is substantiated. A mathematical estimation of a statistical system is presented. New notions are introduced, namely, potential extraction of a system and lifting factor. A relationship having the physical meaning of entropy is derived for a two-phase flow in the separation modes. The connection of this new entropy with flow parameters, such as the number of particles, separation factor and chaotizing factor, is established. Properties of this entropy are analyzed, as well as the analogy and difference between this entropy and Boltzmann?s entropy. The notion is formulated and the definition of the chaotizing factor of a process is suggested. In the framework of a statistical approach to two-phase flows in the separation mode, the notion of flow mobility has been formulated. Principal regularities of mass transfer in zone/apparatus sys-tem are analyzed. Principal ideas of a cellular model of the process are formulated, and main relationships for its description are derived. Proceeding from the cellular model, a dependence describing the degree of fractional separation of a narrow size grade is found. The analysis of this dependence makes it possible to reveal the crucial role of the Froude criterion for gravitational separation processes. It is found empirically that this parameter is a basis for the affinization of separation curves (Barsky E, Barsky M, 2006; Barsky, 1980).

Jan 1, 2014

By Antony Amberg, Gonzalo Saldías, Romke Kuyvenhoven, Catherine Souza, Heriban Soto, Francisco Soto

"Vizcachitas is an advanced stage copper–molybdenum porphyry deposit, fully owned by Los Andes Copper and located in Central Chile. The property contains an indicated resource of 1,038 million tonnes grading 0.37% Cu and 0.012% Mo, and an inferred resource of 318 million tonnes grading 0.345% Cu and 0.013% Mo (Coffey & Alquimia, 2014). The deposit occurs in the same geological belt as several other giant copper-molybdenum porphyry deposits including Río Blanco-Los Bronces, Los Pelambres-Pachon and El Teniente. In 2018, the original Preliminary Economic Assessment (PEA) study from 2014 was updated; this paper presents the geometallurgical testwork that was performed to support that update. The testwork focused on the metallurgical characterization of 40 DDH samples and the development of a more profound orebody knowledge by relating geological features with metallurgical performance. The scope of work included complete chemical and mineralogical QemSCAN characterization; SAG, ball mill and abrasion testing; complete rougher and cleaner kinetics including locked-cycle-test; environmental ABA and settling tests on rougher tailings. The results show that the ore can be classified as medium-hard, with a hardness that is slightly below the average for large Cu/Mo deposits in the region. A good correlation was found between lithology and breakage characteristics, implying that the specific energy consumption (kWh/t) is well correlated to rock type. The results of the flotation tests were very encouraging and did not show significant variability. An overall Cu recovery of 91% can be expected for the flotation circuit. The use of a relatively coarse primary grind size gave good final recovery and grade for both Cu and Mo, and deserves further attention in future work, as this impacts positively both energy consumption and water recovery.INTRODUCTION Los Andes Copper Ltd. is a Canadian exploration and development company focused on the acquisition, exploration and development of advanced stage copper deposits in Latin America. The company owns 100% of the Vizcachitas project in Chile, the largest copper deposit in the Americas not controlled by the majors. Vizcachitas is a copper-molybdenum porphyry deposit, located 120 km north of Santiago, in an area of very good infrastructure."

Jan 1, 2018

By M. D. Kaizer

PETROBRAS started its Oil Shale process development in 1953, the PETROSIX process which was developed and tailored to Irati Oil Shale formation. Since 1991, the industrial plant called MI (Industrial Module) has been operating, producing more than 20 million barrels of oil. In order to continue the oil shale exploration, a new shale mine is been opening. This article reports the planed measures taking in order to limit the environmental impacts and to return the land as close as possible to the original condition, as well as with the disposition of the process waste and the city garbage. It shows that the remediation process starts during the mining activities and continues after the mine exploration. Another characteristic of the Petrosix process, the pyrolysis of tires will be focused.

Jan 1, 2014

By G. Deschênes

In the last 4 years, the high price of silver attracted more interest for improving its extraction. Metallic silver and silver minerals require a high concentration of cyanide and show slow leaching rates and poor extraction. This investigation determined the effects of dissolved oxygen, lead nitrate and a pretreatment on silver leaching from slurry containing quartz mixed with metallic silver and high purity acanthite. Stephanite, pyrargyrite and polybasite were also used in the study. The silver minerals were characterized by chemical assay, X-ray diffraction analysis (XRD), image analysis (MP-SEM-IPS) and electron microprobe analysis (EMPA). Increased dissolved oxygen of the slurry produced the fastest silver leaching kinetics. The leaching of silver from high purity acanthite was determined under various conditions and compared to a new process called ?CANMET Enhanced Leaching Process (CELP). For a slurry containing acanthite, a 23% improvement (from 76% to 99%) in silver extraction was obtained with the CELP. In presence of pyrargyrite and polybasite, silver extraction increased from 75% to 90% and 86% to 99% respectively using the CELP. No improvement was obtained for the slurry with stephanite (99% extraction in 72 hours). However, the sliver leaching rate was much faster with the CELP. XPS analysis of individual silver mineral particles showed that CELP leached surfaces were considerably more oxidized relative to the conventional cyanidation leached surfaces. Leaching of two gold/silver ores indicated that the efficiency of the CELP increased with the refractoriness of the sample. Gold extractions were comparable for the two technologies while silver extraction improved up to 5% (70g/t) for the CELP. The final leach solutions contained lower concentrations of copper, which consequently reduces the effluent treatment costs.

Jan 1, 2014

By K. C. Corin, M. S. Manono, R. M. Manenzhe, J. G. Wiese

"Environmental concerns necessitate the recycling of process water within mining operations. Given that recycled water is chemically different from fresh water, and collectors are added such that they adsorb at the liquid-particle interface, changes in the aqueous phase are expected to affect collector adsorption. A Finnish nickel-copper ore was floated in synthetic plant waters of varying ionic strengths and plant waters obtained at Boliden Kevitsa Mine, with aerophine and sodium isopropyl xanthate as collectors. Of the tested waters, the copper thickener overflow was the least conducive to xanthate adsorption and valuable mineral recovery. The nickel thickener overflow, standard process water, and raw water were the most conducive to xanthate adsorption. For the raw water and nickel thickener overflow, increased adsorption correlated with increased valuable mineral recovery. Further, recycling xanthate retained in water affected the selectivity of the collector and hence the concentrate grades.INTRODUCTIONFlotation is a separation process that exploits the differences in the surface properties of the particles being separated. The efficiency of separation is dependent on the degree of hydrophobicity achieved by the particles meant to be floated, which are, in most cases, valuable minerals. The hydrophobicity is in turn dependent on the adsorption of the chosen collector onto the surfaces of the floated particles (Fuerstenau, 1984; Taggart and Hassialis, 1946). Empirical findings suggest that species dissolved in solution strongly influence collector adsorption and overall flotation response (Fuerstenau and Chander, 1986). Due to environmental concerns, it is becoming more pertinent for mining plants to recycle process water and hence limit the usage of potable water. There is an interest to ensure minimal discharge of plant water into the environment, as this water is typically polluted with process reagents that may render it toxic (Levay et al., 2001).Recycled water, however, has been shown to adversely affect flotation. Reagent efficiency can be reduced due to increased suspended solids. A loss of mineral recovery can occur due to competitive adsorption between reagents and other dissolved species, loss of reagents due to precipitation, and unwanted reactions. Further, a reduction in grade can occur due to non-selective coating of reagents on valuable and gangue minerals, and hydrophobic coating of microbiological material on gangue, causing unwanted flotation. Yet despite these drawbacks, water reuse has the advantages of minimal fresh water use and reduced reagent consumption by recovering the unconsumed reagents retained in wastewaters (Bruckard et al., 2011; Levay et al., 2001; Shengo et al., 2016; Slatter et al., 2009)."

Jan 1, 2018

By Indrajit Paul, Atanu Pal, Kapil Modi, Sanjay Chandra, Chandra Sekhar, Srinivas Dwarapudi

"High alumina content in the Indian iron ore fines (2.5% Al2O3) resulted in poor quality pellets at the recently commissioned 6 MTPA pelletizing plant and a study was under taken to establish suitable pellet chemistry through proper fluxing agents. Limestone fluxed pellets were prepared at varying basicity (0 to 0.8) and pyroxenite fluxed pellets at varying MgO contents (0 to 3%) to study their effect on the metallurgical properties. Fired pellets were tested for their strength, RDI, reducibility and swelling. Microstructural studies, optical and SEM-EDS, were carried out to quantify different phases and their chemistry. Acid pellets exhibited poor quality whereas limestone pellets at 0.8 basicity and pyroxenite pellets at 1.5% MgO exhibited optimum metallurgical quality. Formation of widely distributed silicate melt in limestone pellets and high melting point slag & magnesioferrite in pyroxenite pellets found to improve their quality. However during commercial production of MgO bearing pyroxenite pellets, their room temperature and low temperature properties found to be inferior, but exhibited better high temperature properties, viz. softening-melting behavior. Contrary to this, commercially produced limestone pellets, comprising CaO, exhibited better strength and RDI but showed poor high temperature properties. To yield the benefits of both CaO (for good strength and RDI) and MgO (for low swelling and high softening), a dual flux combination was established by using both limestone and pyroxenite/olivine together that resulted in optimum metallurgical properties. Coke rate at the blast furnaces found to be reduced by 1kg for every1% increase of dual flux pellets in the burden.INTRODUCTION Iron ore agglomerate quality plays a vital role in decreasing the reducing agent consumption and increasing the productivity of blast furnace. In most of the integrated steel works, the burden mix for blast furnace is decided as per the availability of the iron ore agglomerates like sinter and pellets. More attention has been given in recent years to the use of fluxed pellets in blast furnace due to their good strength and improved reducibility, swelling and softening melting characteristics. Generally, quality of pellets is influenced by the nature of ore or concentrate, associated gangue, type and amount of fluxes added and their subsequent treatment to produce pellets. These factors in turn result in the variation of physicochemical properties of the coexisting phases and their distribution during pellet induration. Hence properties of the pellets are largely governed by the form and degree of bonding achieved between ore particles and the stability of these bonding phases during reduction of iron oxides (Panigraphy et al., 1990). It is important to note that conditions and parameters of pelletizing are specific to given ore or concentrate; the present study is undertaken for typical Indian hematite ore fines high in alumina. Except authors earlier work on quality of pellets from Indian iron ore (Dwarapudi et al., 2008, 2010), there is no considerable literature reported on the effect of pellet basicity and MgO content in the basicity range of 0 to 0.8 for Indian hematite ore."

Jan 1, 2018

By Peng Qian, Xiao Li, Guoyan Fu, Peiwei Han, Yongliang Wang, Shufeng Ye

"Arsenic removal from high arsenic gold concentrate is conducive to increase the mineral value and realize the mineral comprehensive utilization. This study investigated the alkaline pressure oxidation leaching (APOL) of an arsenical gold concentrate in lower temperature to separate the arsenic into filtrate. The effects of temperature, NaOH concentration, solid-liquid ratio, reaction pressure and stirring speed on the leaching efficiency were investigated, and the characteristics of the gold concentrate and leaching residues were evaluated using XRD and SEM analysis methods. The obtained results showed that by using lower temperature (<60?) it is possible to avoid the production of elemental sulfur during the leaching process, which is benefit for the oxidation of arsenopyrite; When the reaction was carried out under appropriate conditions, more than 98% of the arsenic will be extracted into the filtrate as the form of arsenate or thioarsenate. INTRODUCTION In recent years, there has been considerable interest in the recovery of gold from refractory arsenical gold ore. The arsenic in this kind of ore usually exists as the form of arsenopyrite, and the gold surrounded by arsenopyrite exists as the form of fine particles, which will give many difficulties to metallurgical work. When the content of arsenic in the gold ore is more than 0.5%, it will seriously penalize the smelting efficiency (Ruiz et al., 2014). So pretreatment of the refractory gold ore is necessary to obtain the largest economic value and environmental benefits (Balaz et al., 2000). The oxidation pretreatment processes mainly include roasting oxidation, pressure oxidation, chemical treatment and biological treatment (Ann et al., 1992; Kou and Chen, 2012; Tongamp et al., 2010; Fernandez et al., 1995; Lin and Zheng, 1996). Among them, the roasting oxidation and pressure oxidation are the more ordinary processes in industry. The roasting oxidation process is the mature and adaptable technology, but the production of waste gas containing sulfur and arsenic will pollute the environment. The pressure oxidation method possesses certain metallurgical and environmental advantages, and can efficiently decompose the mineral. According to the different solution media, the pretreatment can be divided into alkaline and acidic pressure leaching pretreatments (Papangelakis and Demopoulos, 1990; Hiskey and Sanchez, 1995). The acidic pressure oxidation method has been used in most smelting plants for high arsenic gold ore pretreatment, while the alkaline pressure oxidation is still not widely applied. Compared with the acidic pressure oxidation, the alkaline pressure oxidation can be realized under lower temperatures."

Jan 1, 2018