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By Kanagarajah Ravishankar

Drilled shaft (caisson) foundations are extensively used in the past. In the central part of New Jersey, the soils consist of silt and clayey silt overlying Triassic age shale bedrock. The shale is friable and generally severely weathered and highly fractured. The shale crumbles readily into small fragments. In general, the shale is encountered in shallow depth. Subsurface investigations indicated that the upper part of the shale is very soft, highly weathered, and able to advance through soil exploration methods. The underlain formation is relatively hard and required rock coring techniques for sapling. Individual core recoveries ranged from 10 to 100 percent and Rock Quality Designations (RQD) vary from 0 to 90 percent. Although several methods available to estimate the axial capacity of drilled shafts, it is a difficult task for the designer choose the suitable method due to self disintegrate nature of the shale. In the recent years several bridge foundations have been constructed using drilled shafts founded on shale rock in the vicinity of the central New Jersey. Based on load tests carried out on drilled shafts during construction, subsurface exploration, and laboratory tests, suitable methods for determining axial capacity of drilled shafts is analyzed. This paper presents the findings of the field tests and suitable methods to determine the axial capacity of drilled shaft founded on soft shale. Key words: Drilled shaft, axial capacity, Osterberg load test, shale.

Jan 1, 2006

By Michael W. Neill, O&apos

The performance of foundations that combine the high bearing capacity of rafts (mats) with the settlement reduction capability of piles is described through a summary of 24 case histories. Structures included are high-rise commercial office buildings, governmental buildings, industrial facilities and residential buildings, and subsurface conditions range from soft clay to stiff soil overlying rock. Pile types are bored, augered and driven. Since piled rafts are not commonly used in the United States, most of the case histories are from overseas. In all cases the performance of the foundations was monitored during and after construction. Particular emphasis is placed on measured settlements of the piled-raft foundations, distribution of resistance between piles and raft, and general analysis methods that were used by the designers for various geotechnical circumstances. Finally, patterns of behavior are summarized. In most cases, the piles were not designed to mobilize their full capacities under sustained loading of the foundation; therefore, under long-term loading conditions, the piles typically carried more load than the raft. This paper is the result of a study conducted by ITC-18 (Deep Foundations, Willem Van Impe, Chair) of the International Society for Soil Mechanics and Geotechnical Engineering by a subcommittee chaired by the author.

Jan 1, 2003

By Stephen T. Bloomer

The application of a direct current electrical potential between a metallic pile and a fine grained soil results in an almost instantaneous change in the magnitude of the forces acting on the pile. During installation, with the pile connected as a cathode, the driving force needed can be reduced dramatically. Reversal of the polarity results in an increase in ultimate bearing capacity. The cause of the aforementioned phenomenon has been investigated and found to be two-fold; ie the electro-osmotic transport of pore-water and the electro-chemical hardening of the clay in close proximity to the pile. In the case of the former effect, the pore-water is transported towards the cathodic pile resulting in a temporary, reversible change in the engineering properties of the clay surrounding the pile. This effect is represented by a change in Skempton's Adhesion Factor (a). A total of one hundred and forty eight model tests was undertaken to study the change in the a valve using different types of metallic pile. The tests revealed changes in bearing capacity related to embedded length, skin-friction, end bearing and electro-osmotic gradient. It was shown in skin-friction-only tests that variations in soils strength across the soil profile caused by the electro-osmosis caused resultant changes in bearing capacity. This work is being carried out with the collaboration of Hercules Piling, a subsidiary of Stent Foundation Ltd.

Jan 1, 1996

By Maurice Guillaud

The most striking innovations on diaphragm-wall construction plant are those associated with continuous real-time trajectory monitoring of the excavating tool (either a grab or a hydro-cutter). The recent equipments are fitted with clinometers and gyrometers to control deflection, rotation or deviation from the vertical, thus allowing to install diaphragm-walls with a verticality accuracy of less than 0.3%. One of the greatest advantages of extensive use of on-board IT systems on the Hydrocutters and hydraulic grab machines is that it aids quality control by automatically producing complete real-time reports of all excavating data (verticality, depth, type of ground, rate of progress, stoppages, etc.). These reports are available to the Engineer, providing the total transparency required for Works Supervision and the Quality Assurance Plan. They also provide the Contractor with input data for databases used for optimising efficiency and progress criteria on future jobs.

Jan 1, 2002

By N. V. Nayak

Konkan Railway Project is one of the most ambitious railway construction projects in India, involving construction of a 760.km long, Broad Gauge (1676 mm), single track railway line, connecting Roha in Maharashtra State with Mangalore in Kamataka State. The railway line travels along the Western Coast of Indian subcontinent, through states of Maharashtra (382 km), Goa (105 km) and Karnataka (273 km) (Fig.1). The project alignment traverses through one of the most formidable terrains ever encountered, in the history of railway construction in India. In the State of Goa only, railway alignment is crossing 6 major rivers Terekhol, Chapora, Mandovi, Zuari, Sal and Talpona. Zuari Railway Bridge (1305.6 m), Mandovi Railway Bridges (I and II) (1182.7 m) rank as 2nd and 3rd long bridges, (first longest bridge being Sharavati Bridge (2.2 km} at Honavar) which have been constructed on Konkan Railway. All these three bridges have been constructed by M/s.Asia Foundations and Constructions Ltd. (AFCONS). This paper presents, case history of construction of pile/caisson foundations for Zuari and Mandovi Bridges.

Jan 1, 1996

By Lance A. Roberts

The Federal Highway Administration (FHWA) has mandated the use of the AASHTO Load and Resistance Factor Design (LRFD) specifications for all new federally-funded transportation infrastructure projects beginning in October 2007. This includes the design of all geotechnical-related elements, such as deep foundations, which have historically been excluded from the LRFD requirements. The basis of the LRFD specifications is the application of a probabilistically computed parameter called a resistance factor to the foundation capacity in lieu of the traditional, and often arbitrary, factor of safety. Therefore, the process of computing resistance factors for use in the design of deep foundations is extremely critical to ensure a safe, efficient, and consistent design methodology. In this paper, various methods to calibrate resistance factors for use in the design of deep foundations are examined. The methods that are currently utilized to calibrate the resistance factors reported in the AASHTO LRFD specifications may be classified as the allowable stress design (ASD) method and the reliability theory calibration method using static capacity prediction techniques. These methods are compared to a ?t-z? model design methodology. The current methods focus exclusively on the strength limit state design of deep foundations. The advantage of the ?t-z? model methodology is that it can be utilized for both strength and service limit state design. In addition, the results show that resistance factors vary based on geological setting, construction method, failure criteria and deep foundation type. This variability in the resistance factors should therefore be integrated in the design to ensure that the objectives of the LRFD approach are satisfied.

Jan 1, 2008

By Hector Simchas

"1. BENTONITE: THE CRUCIAL CONSTITUENT OF SLURRYSuspensions of bentonite and water are used in a variety of applications in underground engineering. For the construction of underground elements like slurry walls or piles, bentonite slurries offer support to the excavation of loose soils and counter pressure against hydrostatic pressure of ground water, especially where soil permeability is high. In addition, for the construction of tunnels by the slurry-shield method or when hydromills are used for excavation, bentonite suspensions transfer the loosened soil to the surface. In applications like pipe jacking and microtunneling, or where high revolution drilling is required, bentonite also provides lubrication and cooling.To fulfill these functions, the properties of a bentonite slurry need to remain stable, or at least predictable, during the course of construction. Unfortunately, when a suspension mixes with earth, ground water and/or impurities, its properties may be compromised resulting to reduced performance, which would in turn lead to increased construction costs and the risk of the excavation collapsing. Our experience in the lab and onsite is presented herewith.2. MOST USUAL FACTORS OF PERFORMANCE FAILUREWater and soil quality are important factors defining the behavior of suspensions. In an extensive program of measurements in our technical laboratory, the effect of frequently encountered harmful substances on bentonite suspensions has been examined and the results are summarised in Table 1.Some tests show that the conductivity of water has a direct relationship with Marsh Viscosity. For example, we have seen that if the quantity of bentonite required to achieve a 40s Marsh Time ranges between 50-52 kg/m3 at water conductivity below 100 µS/cm; when conductivity is increased to 1,400 µS/cm, we need 65-68 kg/m3 in order to achieve the same property."

Jan 1, 2015

By A. Partos

It was decided to build a fourteen-storied office building over a six-storied garage and a four-storied office building. The high vertical and horizontal loads required foundations on rock approximately 18m below street level. Drilled piers (caissons) were selected. Eight caissons (1.98m diameter) were installed through the six-storied garage and four caissons from a temporary deck at the location of a former two-storied building. Excavations were done by the slurry method. Proof testing of rock was done before construction by test borings and during construction with a core barrel of small diameter. Quality control measures included telecommunications between ground crews and the equipment operator on the garage roof; records of field observations and testing of bentonite slurry and rock; and a continuous evaluation of all information. Instruments were installed in one caisson to monitor load distributions and curing of concrete.

Jan 1, 2010

By Tony Amis

There is very limited information relating to the potential impact of temperature cycles, outside the variation that occurs naturally, on the behaviour of foundation piles. Such thermal loading occurs when piles are used as heat exchange elements within a Ground Sourced Heat Pump system, in addition to carrying building loads to competent strata. An investigation has been undertaken where a conventional load test has been extended to include a period in which the load is maintained and temperature cycles applied. Instrumentation was installed in the test pile, an adjacent borehole, two of the anchor piles and the heat sink pile in order to be able to develop an understanding of the temperature variation and associated strain changes within and between the various elements. Conventional electronic strain and temperature gauges have been used in conjunction with optical fibre sensors which also measure strain and temperature changes. The results have confirmed the validity of the assumption made in the thermo-dynamic design of the system, the compatibility of the differing measurement systems and differing installation methods for the optical fibres, and initial assessment suggests that the load-settlement response of the pile is not adversely affected by the temperature cycles applied.

Jan 1, 2008

By W. Morgan NeSmith

Drilled displacement (DD) piles often develop significantly larger unit shaft resistance values than other drilled or augered pile systems in coarse grained materials. Minimal vibration and limited spoil development are also associated with DD pile installation and these factors are frequently additional financial and/or environmental benefits of the system. The application of DD piles in North America dates to the mid-1990s and their use in the Midwestern United States has been significant, particularly in the past 10 years. The authors have collected an extensive database of DD pile performance in the United States. The alluvial and glacial deposits of the Midwestern U.S. provide conditions where drilled displacement piles perform very efficiently when compared to coastal and residual geologies. This paper presents a summary of the authors? experience regarding installation and performance of DD piles in the Midwestern U.S. Information presented includes summary presentations of DD performance across a range of site conditions as well as a discussion of the relationship of DD performance and installation effort in the Midwest as compared to other geologic settings in the U.S.

Jan 1, 2009

By William Auyeung

Micro-piles are small-diameter, drilled and grouted reinforced piles used for both structural support and in situ earth reinforcement. They were conceived in Italy in 1952, but have become popular in Canada and the United State only since the mid-1980s. The Province of British Columbia completed a construction of a 265-km (165 miles) four-lane highway between Campbell River and Victoria in the year of 2000. The construction of Big Qualicum Bridge was part of the above mentioned provincial government project and this bridge was made of twin cast-in-place concrete parabolic arch structures. The overall length of the bridge is 261 metres (856 feet) and the width is 24.2 metres (80 feet). The massive thrust from each arch is resisted by groups of 46 drilled micro-piles that are about 230 mm (9 inches) in diameter with No. 18 high strength Dywidag threaded bars with double corrosion protection up to 15 metres (50 feet) long. This paper will describe the micro-pile design and installation methods. The performance of the micro-piles in full scale testing in tension and compression monitored with electronic strain gauges will be presented. The impact of drilling methods on the performance of the micro-piles will also be discussed.

Jan 1, 2004

By Saba Mohan

This study presents results based on the Pile Installation Demonstration Project (PIDP) that was conducted as a part of the East Span San Francisco-Oakland Bay Bridge Seismic Safety Project. For the three full-scale pile installations, two different high-energy hydraulic hammers were selected for the installation. However, these hammers may not have sufficient energy to drive these large diameter piles at their ultimate capacity following long-term set-up. Nevertheless, these hammers were selected because, soil plug behavior, the generation of excess pore pressures and remolding of soil during driving were expected to reduce the shaft and end bearing resistance, and therefore reduce the energy required to drive these piles to design penetration. Data collected during continuous installation driving and after a series of re-strikes at different set-up times ranging from 1 to 33 days were used as input data for CAPWAP. These results were used to estimate the soil resistance along the pile length and at the toe of the pile, and the soil pile set-up behavior. Validity of the procedures used to predict the soil resistance to driving and predicted blow counts were verified with the field observed blow counts and the energy that was delivered to the pile. Based on combined CAPWAP analyses, the soil pile set-up with time was estimated and compared with results of other methods currently available in the literature for predicting the soil pile set-up rate.

Jan 1, 2002

By Andrew Baxter

The Crystal Bridges Museum of American Art in Bentonville, Arkansas is a beautiful glass and concrete structure cut into a valley that mingles with water ponds spanned by multiple bridges with suspended roofs. Or, at least it will be when completed in 2009. At Crystal Bridges, most of the proposed buildings involve cuts up to 50 ft high to be retained by the building structures. This requires the construction of retaining walls adequately founded to support lateral loads of up to 70 kip/ft. To add to this difficulty, the site is within a karst region with all the variability and irregularities associated with solutioning and erosion of the parent rock in this environment. The irregular rock profile made it virtually impossible to conceive a predictable arrangement of shallow footings and shear keys for the retaining walls. The existence of layers of soft soils within a hard rock formation made a caisson foundation impractical. The authors developed an innovative solution based on micropiles, which proved to be invaluable from a cost and schedule point of view. In areas where rock was shallow, micropiles were used as ?shear pins? to transfer the horizontal loads to the rock. In areas with significant overburden, a system of vertical and battered micropiles was devised to carry vertical and horizontal loads from the retaining walls. This paper presents a detailed description of the design and installation of the micropiles used as shear pins, and includes the results of lateral load tests performed on full-scale models of the grade beams on shear pins. The work performed shows that micropiles in rock can be effectively utilized for support of significant lateral loads provided that an adequate arrangement of suitably sized micropiles is provided, and that micropiles used as shear pins may develop significant tensile stresses when loaded laterally.

Jan 1, 2008

By Darrell Wilder

The Trenton Water Treatment Facility in Trenton, New Jersey, is expanding to upgrade existing facilities and to meet the increasing demands of the public. The facility sits uncomfortably between the northern bank of the Delaware River and Route 29, a busy traffic corridor. Flooding along this bank of the river occurs frequently and disrupts traffic along Route 29. The expansion plans for the facility call for several large clarifying tanks on a mat foundation covering an area of about 100 x 350 ft. The original design was to remove and replace up to 20 ft of existing fill and soft materials. Due to the close proximity to the existing structures and the Delaware River, it would be necessary to use sheet piles and tiebacks to support the proposed excavation, as well as the existing structures. The solution adopted consisted of the installation of vibro-replacement stone columns to improve the in situ soils and eliminate the need for excavation and replacement. This approach was tremendously successful. It mitigated the significant risk of flooding of the excavation, and provided a cost-effective alternative to mitigate settlement of the proposed tanks on the poor soft subgrade soils. This paper presents the details of the criteria for selection and design of the stone columns, and the process followed for installation of the stone columns and for verification of the level of soil improvement achieved. It also includes a back analysis of the results of a large scale, 10- by 10-foot plate load test performed on a group of stone columns using numerical procedures and recommendations for design and construction.

Jan 1, 2008

By Ernest Naesgaard

Post-grouted micro-piles were used for the seismic upgrading of the Vancouver International Airport Domestic Terminal Building (DTB). The micro-piles provided vertical resistance to both uplift and compression loads to supplement the existing timber pile foundations ability to resist the earthquake induced forces, and to provide foundation support at locations where the installation of traditional driven piles was difficult. This paper describes the site conditions, design rationale, installation method and quality control testing procedures. Site and Subsurface Conditions Vancouver International Airport is located within the central portion of Sea Island, Richmond, British Columbia (Fig. 1). Sea Island is bordered by branches of the Fraser River on the northeast and south sides and the Strait of Georgia along the west side. The natural grade of the island is part of a large delta that has been built up over several thousand years. The general pattern of sediment deposition has followed the direction of the Fraser River flow from east to west, and has built up soft sediments of about 200 m thickness at Sea Island (Luternauer, et al. 1993, Mathews and Shepard 1962). The original grade in 1962 prior to the existing Airport Terminal Building development was at about geodetic elevation 1.1 m with a grass and topsoil cover.

Jan 1, 2004

By Walter G. Brusey

This paper describes a comprehensive pile test program conducted at John F. Kennedy International Airport (JFKIA) to evaluate pile types and design capacities ranging from 890 to 4450 KN (100 to 500 tons). Driven cased piles and drilled shafts, both standard construction and post-grouted after installation, were tested with platform loads extending to 8900 KN (1,000 tons). Alternate load test procedures were developed, extensive structural integrity testing and dynamic load tests were performed on selected shafts. A brief update is provided covering the application of results of the test program to pile selection for support of major structures incorporated in the on going redevelopment of JFKIA.

Jan 1, 2000

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The subsurface soil profile consists of up to 50 ft of a soft organic silty clay layer that is very vulnerable to scour, underlain by a deep deposit of hard sandy clay. Foundation construction in the Potomac River required the use of cofferdams to allow structural concrete work to be performed in the dry. This paper will the present the types of cofferdams used to construct the foundations for the WWB replacement project. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over a navigation channel in relatively deep water. Foundation construction included the installation of 48" to 72" open end steel pipe piles and cast-in-place concrete pile caps. To achieve the desired bridge appearance, pile caps were required to extend below the water surface and below the existing river bottom in shallow water locations. Conventional steel sheet pile cofferdams with tremie concrete seal were used to construct fixed span, shallow water piers. Selection of deep water bascule span foundation cofferdams was governed by several factors including contraction scour, environmental considerations and cost. Potomac River cofferdams, i.e., relatively shallow depth cofferdams that are supported by the foundation piling were selected. This cofferdam system provided a shallow profile which minimized contraction scour and the amount of filling in the river. Design issues include load selection and cofferdam stability in very soft alluvial soils. Construction issues include erection sequence, tremie concrete mix design and placement procedures.

Jan 1, 2005

By Pirooz Barar

The new Stanley Hall building will house the center for bio-engineering and technology research for the UC Berkeley campus. The structure is located at the northeast part of campus, adjacent to Donner Lab, on the west side of Galey Road, approximately 600 ft. from the Hayward Fault. The building site has a complex geological formation. To the east there are clayey soil shale formations, and to the west there is greywake shattered sandstone. The water table is at 10 ft. below grade. The structure will consist of 6 levels below grade and 8 levels above grade, which calls for an 83 ft. deep excavation on the northeast side. There is an approximately 35 ft. grade differential between the east and west sides of the building. Because of this severe grade differential, as well as high water tables, the lateral forces on the building due to uneven earth pressures would have been 2 times the magnitude of the seismic forces. To mitigate the lateral earth pressures, a permanent Soil Nailed Wall, integrated with the structural system of the building was designed. PB&A, Inc.?s in-house design program ?Winslope? was utilized to design the system and the data obtained from a rigorous monitoring program, were used to calibrate several computer runs using Plaxis program.

Jan 1, 2004

By Scott M. Doehla

A proposed rehabilitation of a 200,000 sf, 75-foot high steel-frame building at the former U.S. Navy Yard in Brooklyn, New York required the review of existing foundation data and an investigation of the foundations with respect to their condition. The building was constructed in stages between 1856 and 1933, including several expansions and interior equipment with isolated foundations. The building has clear spans on the order of 50 feet and at one time supported cranes allowing transport of heavy equipment through the building. The proposed rehabilitation is to include a food manufacturing center and office space having multiple stories. Original construction drawings, available from the Brooklyn Navy Yard Development Corporation?s drawing archive, were reviewed to determine the foundation system supporting the structure. The original drawings provide a window into the methods utilized during late 19th and early 20th century pile foundation construction. The review revealed that the building is supported by pile foundations ranging from timber to concrete-filled steel pipe (depending on the year of construction). Annotations including pile driving records were available on some drawings indicating the design and as-built capacity (using the ENR formula for driving resistance). An investigation consisting of test borings was performed to identify the subsurface conditions underlying the building for evaluating theoretical capacity of the piles. A test pit investigation was performed against existing columns within the structure to expose the piles and pile caps for inspection pertaining to pile condition. The test pit investigation revealed methods utilized during original construction to integrate new columns with existing floor slabs, the use of below-grade brick arches to support a floor slab, and the condition of timber piles which were likely installed up to 120 years ago. The observations made within the test pits were compared with original drawings to evaluate the accuracy of these drawings.

Jan 1, 2008

By Bernhard Bruggaier

Outside the oil and gas industry there is an increasing demand to install big piles for the foundation of ports, bridges, and wind-energy plants. This article introduces the design and techniques in using large MENCK pile driving hammers to install big foundation piles. Piles with a length up to 120 m, an outside diameter of 1.0 m to 3.15 m and weighing between 25t and 400t are being driven for these types of foundations. The required energy lies between 200 and 1700 kNm. Pile driving hammers that bring this amount of energy weigh from 38 to 300t and have a length between 10 and 20 m. Handling these big pile driving hammers requires a crawler crane on land or cranes on floating pontoons or jack-ups when working in water. Possible are either vertical or inclined piles, using a leader for inclinations up to 1:1.7 or up to 1:3 in a free riding version. Project descriptions demonstrate the versatility and practical use of the equipment under diverse operating conditions.

Jan 1, 2002